1、 g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58tools Performance test method ICS 23.140; 25.140.10Rotary tool for threaded fasteners Hydraulic imp
2、ulse DRAFT FOR DEVELOPMENTDD ISO/TS 17104:2006DD ISO/TS 17104:2006This Draft for Development was published under the authority of the Standards Policy and Strategy Committee on 30 June 2006 BSI 2006ISBN 0 580 48494 7comments will be welcomed. These should be sent to the Secretary of BSI Technical Co
3、mmittee MCE/8, Compressors, pneumatic tools, pneumatic machines and vacuum technology, at British Standards House, 389 Chiswick High Road, London W4 4AL, giving the document reference and clause number and proposing, where possible, an appropriate revision of the text.A list of organizations represe
4、nted on this committee can be obtained on request to its secretary.Cross-referencesThe British Standards which implement international publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using th
5、e “Search” facility of the BSI Electronic Catalogue or of British Standards Online.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Summary of pagesThis document comprises a front cover, an inside front cover,
6、the ISO/TS title page, pages ii to v, a blank page, pages 1 to 27 and a back cover.The BSI copyright notice displayed in this document indicates when the document was last issued.Amendments issued since publicationAmd. No. Date CommentsNotification of the start of the review period, with a request f
7、or the submission of comments from users of this Draft for Development, will be made in an announcement in the appropriate issue of Update Standards. According to the replies received, the responsible BSI Committee will judge whether the Draft for Development can be converted into a British Standard
8、 or what other action should be action.Observations which it is felt should receive attention before the official call for National forewordThis Draft for Development reproduces verbatim ISO/TS 17104:2006.This publication is not to be regarded as a British Standard.It is being issued in the Draft fo
9、r Development series of publications and is of a provisional nature. It should be applied on this provisional basis, so that information and experience of its practical application can be obtained.A review of this Draft for Development will be carried out not later than 2 years after its publication
10、.Reference numberISO/TS 17104:2006(E)TECHNICAL SPECIFICATION ISO/TS17104First edition2006-04-15Rotary tool for threaded fasteners Hydraulic impulse tools Performance test method Outils rotatifs pour lments de fixation filets Outils hydraulique impulsion Mthode dessai des caractristiques de fonctionn
11、ement DD ISO/TS 17104:2006ii iiiContents Page Foreword iv Introduction v 1 Scope . 1 2 Normative references . 1 3 Terms, definitions and symbols 1 4 Method for measurement of performance . 5 5 Evaluation of test results . 11 6 Presentation of data . 12 Annex A (informative) Explanation and justifica
12、tion of the method . 13 Annex B (informative) Clamp force tester 15 Annex C (informative) Torque coefficient (K) dependence on speed . 21 Annex D (informative) Example of form for hydraulic impulse tool performance test . 25 Bibliography . 27 DD ISO/TS 17104:2006iv Foreword ISO (the International Or
13、ganization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been establ
14、ished has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardizati
15、on. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting.
16、 Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. In other circumstances, particularly when there is an urgent market requirement for such documents, a technical committee may decide to publish other types of normative document: an ISO
17、Publicly Available Specification (ISO/PAS) represents an agreement between technical experts in an ISO working group and is accepted for publication if it is approved by more than 50 % of the members of the parent committee casting a vote; an ISO Technical Specification (ISO/TS) represents an agreem
18、ent between the members of a technical committee and is accepted for publication if it is approved by 2/3 of the members of the committee casting a vote. An ISO/PAS or ISO/TS is reviewed after three years in order to decide whether it will be confirmed for a further three years, revised to become an
19、 International Standard, or withdrawn. If the ISO/PAS or ISO/TS is confirmed, it is reviewed again after a further three years, at which time it must either be transformed into an International Standard or be withdrawn. Attention is drawn to the possibility that some of the elements of this document
20、 may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO/TS 17104 was prepared by Technical Committee ISO/TC 118, Compressors and pneumatic tools, machines and equipment, Subcommittee SC 3, Pneumatic tools and machines. DD ISO/TS 1710
21、4:2006vIntroduction The test method specified in this Technical Specification is designed to measure the overall performance and capability of hydraulic impulse tools. This ISO/Technical Specification is intended to give users of impulse tools a means for measuring and comparing the performance of h
22、ydraulic impulse tools under controlled conditions. Every effort has been made to specify all critical characteristics of the test fixtures conforming to this Technical Specification. However, test results from different test fixtures can be affected by differences in dynamic characteristics, thereb
23、y making direct comparisons difficult. The ISO/TS can be used for comparing the torque capabilities of impulse tools. It has not so far been possible to achieve acceptable reproducibility of the correlated torque scatter and it is hoped that data accumulated through experience of using the ISO/TS en
24、ables improvements to be made when it is reviewed three years after publication. In the meantime, when comparing the performances of different tools, quoted differences in correlated torque scatter (as a percentage of mean correlated torque) of fewer than ten percentage points should be viewed with
25、caution/treated as insignificant, until verified by the potential user or purchaser of the tools. DD ISO/TS 17104:2006blank1Rotary tool for threaded fasteners Hydraulic impulse tools Performance test method 1 Scope This Technical Specification specifies a laboratory performance test method for hydra
26、ulic impulse tools for installing threaded fasteners. It gives instructions on the procedure, performance parameters to test and how to evaluate and present the test data. Justification for the test method is found in Annex A. The test method is not intended as a routine in-plant inspection method.
27、2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 2787, Rotary and percu
28、ssive pneumatic tools Performance tests ISO 5393, Rotary tools for threaded fasteners Performance test method 3 Terms, definitions and symbols For the purposes of this document, the following terms, definitions and symbols apply. 3.1 hydraulic impulse tool powered assembly tool for tightening thread
29、ed fasteners, which applies torque to a fastener in discontinuous increments through a hydraulic impulse unit 3.1.1 automatic shut-off tool powered assembly tool for tightening threaded fasteners, which is provided with a control mechanism or system that shuts off or disconnects the power to the mot
30、or when a predetermined output level is attained 3.1.2 non shut-off tool powered assembly tool for tightening threaded fasteners, which continues to apply torque impulses as long as the throttle remains in the “on” position 3.2 standard deviation s measure of the dispersion (scatter) based on the me
31、an-squared deviation from the arithmetic mean derived from a sample of a statistical population DD ISO/TS 17104:20062 3.3 six sigma 6s range of probability, plus and minus three standard deviations from the mean, derived from a sample of a statistical population NOTE For a normally distributed stati
32、stical population, 99,73 % of all members of that population are encompassed. 3.4 diameter D nominal diameter of a bolt NOTE The diameter is expressed in millimetres. 3.5 angle measure of the angular displacement through which a fastener is turned NOTE The angle is expressed in degrees. 3.6 clamp fo
33、rce FCresult of the force achieved by turning a bolt in the tightening direction after the bolt head makes contact with the joint bearing surface NOTE The clamp force is expressed in newtons. 3.6.1 peak clamp force FCPpeak value of the clamp force measured during a tightening cycle NOTE The peak cla
34、mp force is expressed in newtons. 3.6.2 target clamp force FCTclamp force required to achieve the test torque when testing a hydraulic impulse tool on a test joint based on Equation (1): ( )CT T/F TKD= (1) where TTis defined in 3.7.10, K is defined in 3.9.1, and D is defined in 3.4. 3.7 torque produ
35、ct of the force turning the fastener and the perpendicular distance between the line of force and the centre of the fastener 3.7.1 dynamic torque TDtorque recorded during the calibration of the test joint as described in 4.2.2 and 4.2.6 NOTE 1 For test joint analysis, dynamic torque is measured with
36、 an in-line, rotary torque and angle transducer, placed between a continuous drive spindle and the socket/driver bit. NOTE 2 Dynamic torque is expressed in newton-metres. DD ISO/TS 17104:200633.7.2 peak dynamic torque TDPpeak value of the dynamic torque recorded during a tightening cycle performed d
37、uring the test joint calibration procedure described in 4.2.6 3.7.3 correlated torque TCtorque derived from a peak clamp force measurement based on Equation (2): CCPTKDF= (2) where K is defined in 3.9, FCPis defined in 3.6.1 and D is defined in 3.4 NOTE The correlated torque is expressed in newton-m
38、etres. 3.7.4 mean correlated torque CT arithmetic mean of a number of correlated torque readings on a specific joint as defined in 3.7.3 3.7.5 6s-correlated torque scatter S6spredictable range of correlated torque over which a tool performs at a given setting using a single torque-rate joint under c
39、ontrolled conditions NOTE 1 For the practical purposes of this Technical Specification, 6s correlated torque scatter of a tool is the total probable range of torque of a tool run on a single joint at the same setting of the tool torque adjustment. NOTE 2 6s-correlated torque scatter is calculated ac
40、cording to 5.1. 3.7.6 6s-correlated torque scatter as a percentage of the mean correlated torque S6s,psingle numerical percentage value designating the correlated torque capability of a tool run on a single torque rate joint under controlled conditions NOTE 6s-correlated torque scatter as a percenta
41、ge of the mean correlated torque is calculated according to 5.1. 3.7.7 combined mean correlated torque CcombT midpoint between the lowest and highest predictable correlated torque readings of a tool at a given setting when tested on both test joints NOTE The combined mean correlated torque is calcul
42、ated according to 5.2. 3.7.8 combined correlated torque scatter CcombT predictable range of correlated torque over which a tool performs, encompassing 99,73 % or more of all possible correlated torque readings, taken on a range of joints of varying torque rates from a defined high torque rate throug
43、h a defined low torque rate NOTE For the practical purposes of this Technical Specification, combined correlated torque scatter of a tool is the total probable range of torque of a tool run on all joints used in practice at the same setting of the tool torque adjustment. It is calculated according t
44、o 5.2. DD ISO/TS 17104:20064 3.7.9 correlated torque scatter as a percentage of combined mean correlated torque single numerical value designating the correlated torque capability of a tool run on joints of varying torque rate, from a defined high torque rate through a defined low torque rate at the
45、 same setting of the tool torque adjustment NOTE The correlated torque scatter as a percentage of combined mean correlated torque is calculated according to 5.2. 3.7.10 test torque TTtorque level at which the tools correlated torque scatter capability is determined, e.g., the torque level at which t
46、he test is carried out 3.7.11 upper test torque test torque equal to the upper limit of the defined torque adjustment range over which a tools correlated torque scatter capability is determined as described in 4.3.3.2 3.7.12 lower test torque test torque equal to the lower limit of the defined torqu
47、e adjustment range over which a tools correlated torque scatter capability is determined as described in 4.3.3.2 3.8 torque rate rate of increase of torque relative to angular displacement while tightening a fastener in a threaded joint. NOTE The torque rate is expressed in newton-metres per revolut
48、ion. 3.9 torque coefficient K constant relating clamp force and dynamic torque in a test joint, based on Equation (3): ()DP CP/K TFD= (3) using peak dynamic torque (TDP) and corresponding peak clamp force (FCP) measurements on the test joint at the test torque level as described in 4.2.6 NOTE TDPis
49、defined in 3.7.2, FCPis defined in 3.6.1 and D is defined in 3.4. See also Annex C. 3.9.1 mean torque coefficient K mean of the 25 torque coefficient values obtained in the calibration process for each test joint at each test torque level 3.10 mean shift difference in mean correlated torque of a tool run on threaded joints of two different torque rates at the same setting of the tool torque adjustment NOTE The mean shift is calculated according to 5.2. DD ISO/TS 17104:200653.11 pulse count number of pulses produced
