PIA-C-1200-2013 CORD SPECTRA CORELESS.pdf

1、 The following commercial specification is an original Parachute Industry Association specification. CORD, SPECTRA, CORELESS The Parachute Industry Association makes this document available for use by Industry and Government organizations that wish to apply this specification to their products. 1. S

2、COPE 1.1 Scope. This specification covers braided Spectracoreless Parachute Cord. 1.2 Classification. The cord shall be of the following types as classified according to minimum breaking strength (see 3.5). Type IA - 300 pounds Type IIA - 600 pounds Type IIIB - 700 pounds Type IVB - 800 pounds Type

3、VA - 1,000 pounds Type VB - 1,000 pounds Type VIB - 1,500 pounds Type VIB R - 1,500 pounds Type VIIB - 2,000 pounds Type VIIIB - 2,500 pounds Type IXB - 4,000 pounds Type XB - 5,250 pounds Type XIB - 10,000 pounds 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specifie

4、d in Sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification nor is it recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned t

5、hat they must meet all specified requirements of the documents cited in Sections 3 and 4 of this specification, whether they are listed or not. 2.2 Government publications. 2.2.1 Government publications. The following Government publication forms a part of this document. PIA-C-1200 25 November 2013

6、DISTRIBUTION STATEMENT: All Rights Reserved. No Part of this publication may be reproduced without prior written permission from Parachute Industry Association. Additional copies may be purchased on-line from PIA Specifications and Products at: . Page 1 of 11 Copyright Protected: Do Not Copy!PIA-C-

7、1200 FEDERAL TRADE COMMISSION (FTC) 16 CFR 303 - Rules and Regulations Under the Textile Fiber Products Identification Act (Copies are available online at www.ftc.gov or from the Federal Trade Commission, 600 Pennsylvania Avenue, N.W. Washington, DC 20580-0001. Electronic copies may also be obtained

8、 from www.access.gpo.gov/.) 2.3 Non-government publications. The following document(s) form a part of this document. AMERICAN ASSOCIATION OF TEXTILE CHEMISTS AND COLORISTS (AATCC) AATCC 20A - Fiber Analysis: Quantitative AATCC 81 - pH of Water-Extract from Wet Processed Textiles AATCC 159 Option 3 -

9、 Weather Resistance of Textiles: Xenon Lamp Exposure (Application for copies should be addressed to: AATCC National Headquarters, P.O. Box 12215, Research Triangle Park, NC 27709-2215. Electronic copies may be obtained from www.aatcc.org.) ASTM INTERNATIONAL (ASTM) ASTM D 276 - Standard Test Method

10、for Identification of Fibers in Textiles ASTM D 629 - Standard Test Methods for Quantitative Analysis of Textiles ASTM D 1423 - Standard Test Method for Twist in Yarns by Direct-Counting ASTM D 1907 - Standard Test Method for Linear Density of Yarn (Yarn Number) by the Skein Method (Application for

11、copies should be addressed to the ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959. Electronic copies may be obtained from www.astm.org/.) AMERICAN SOCIETY FOR QUALITY (ASQ) ANSI/ASQ Z1.4 - Sampling Procedures and Tables for Inspection by Attributes (Copies are available o

12、nline at: www.asq.org or from the American Society for Quality, 600 North Plankinton Avenue, Milwaukee, WI 53203.) PARACHUTE INDUSTRY ASSOCIATION PIA-TEST METHOD-6004 - LENGTH PER UNIT WEIGHT; CORDAGE PIA-TEST METHOD-6015 - STRENGTH AND ELONGATION BREAKING OF CORDAGE; SPLICED SPECIMEN METHOD Page 2

13、of 11 Copyright Protected: Do Not Copy!PIA-C-1200 (Electronic copies may be obtained from .) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document shall take p

14、recedence. Nothing in this document, however, shall supersede applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.2), a sample shall be submitted for first article inspection in accordance with 4.3. 3.2 Government an

15、d contractor purchases. The requirements specified in 3.1 apply only to cord purchased directly by the Government. All other requirements apply to cord purchased by a contractor as a component for an end item and to cord purchased directly by the Government. 3.3 Standard. The cord shall match the st

16、andard color and appearance, and shall be, unless otherwise indicated, equal to or better than the standard with respect to all characteristics for which the standard is referenced (see 3.5). 3.4 Material. The yarn used in the fabrication of this cord shall be unaltered 100 percent Spectra 1000 fibe

17、r of the denier specified in TABLE I. 3.5 Construction and physical requirements. The cord shall be braided without a core and conform to the requirements specified herein and in TABLE I, when tested as specified in 4.4.5. The cord shall be braided on braiding machines having the number of carriers

18、specified in TABLE I for the applicable type and the machines shall be regulated to produce a braid pattern as specified in TABLE I. (THIS SPACE LEFT INTENTIONALLY BLANK) Page 3 of 11 Copyright Protected: Do Not Copy!PIA-C-1200 TABLE I Physical requirements. Characteristic Type IA Type IIA Type IIIB

19、 Type IVB Type VA Type VB Type VIB Type VIIB Type VIII B Type IXB Type XB Type XIB Braid type 1/, 2/Regular Diamond Regular Regular Diamond Regular Regular Regular Regular Regular Regular Regular Number of carriers 12 12 16 16 12 16 16 16 16 16 16 16 Ends per carrier 1 2 2 2 3 2 3 2 5 4 6 16 Total e

20、nds 12 24 32 32 36 32 48 32 80 64 96 16/256 Basic yarn denier 650 650 650 650 650 650 650 1300 650 1300 1300 650 Yarn twist 0 0 0 0 0 0 0 0 0 0 0 0 Picks per inch 11-13 6.5-8.5 13-14 7.5-9 6.5-8 7.5-9 6.5-8 5.5-7.5 4.5-6.5 4-6 4-5 2-3 Length per pound, feet (minimum) 1832 916 562 695 550 556 370 278

21、 221 138 92 32 Breaking strength, pounds (minimum) 300 600 700 800 1,000 1,000 1,500 2,000 2,500 4,000 5,250 10,000 Elongation percentage (at 75 percent of the specified breaking strength) - - - - - 6 6 6 - 6 6 6 Synthetic finished No- UNT 3/Yes No-UNT 3/Yes Yes Yes Yes Yes Yes Yes Yes Yes Cord is p

22、re-stretched Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Notes: 1/ Braid type is defined as: - Diamond: 1 up, 1down - Regular: 2 up, 2 down. 2/ Spectra Cord: - Type A has 12 carriers in braid - Type B has 16 carriers in braid.3/Cords without finish are labeled “UNT”. Page 4 of 11 Copyright Prote

23、cted: Do Not Copy!PIA-C-1200 3.6 Color. The color of the cord shall be natural. 3.7 Finish. Cord shall be finished with a synthetic resin to improve abrasion and stability of the braid. The add-on /additional weight shall not to exceed 10 percent. The process of applying finish to the cord shall cau

24、se no detrimental effect to the physical or chemical properties of the cord. Cord without finish will be labeled UNT or untreated. The supplier shall report on the test method and the type of finish used. The Spectra products that shall have a finish applied are listed in TABLE I. 3.8 Date of Manufa

25、cture (see 6.2). When required by the procurement document the textile manufacturer shall properly identify the age of the textile materials by placing a tag on the finished goods or label on the containers identifying the specification to which the material is manufactured, the lot number and the d

26、ate of manufacture. The date of manufacture is defined as the date (month and year) of the last manufacturing process that affects the physical characteristics of the material. 3.9 Water soluble material. No material shall be added for the purpose of weighing the cord. The water-soluble material of

27、the cord shall not exceed 10.0 percent when tested as specified in 4.4.5. 3.10 pH. The pH of the water extract of the finished cord shall be no less than 5.5 nor more than 9.0 when tested as specified in 4.4.5 (TABLE VI). 3.11 Put-up and length. Unless otherwise specified (see 6.2), the cord shall b

28、e put on non-returnable reels/spools. If the cord is put-up other than on reel/spool then the yardage in the package shall be converted to represent the yardage per reel/spool in order to maintain the current sampling and inspection requirements listed in this specification (4.4.2). Each reel/spool

29、shall not contain any knots or splices and shall be so wound that each turn and layer is free from entanglement. A plus tolerance of 10 percent shall be allowed on the total length of any reel/spool. The ends of the cord shall be heat sealed to prevent fraying. When cord is put up in 500 yard length

30、s, 20 percent of the total number of reels/spools in the lot shall be in one continuous length. The remaining 80 percent in the lot may contain pieced lengths (lapped on ends). These reels/spools shall contain no more than two pieces, with no piece less than 50 yards in length. When pieced lengths a

31、re contained on a reel/spool, the number and lengths of the pieces shall be marked on the identification ticket or label as specified in 3.12. 3.12 Identification. Each unit pack (reel/spool) of cord, interior container and exterior container shall be marked per contract requirements. An additional

32、label as noted below shall be attached to reel/spool if cord is more than one piece: - Number and length of pieces - Length of pieces of cord per reel/spool. 3.13 Workmanship. The fabricated cord shall conform to the quality and grade of product established by this specification. 4. VERIFICATION 4.1

33、 Responsibility for inspection. Unless otherwise specified in the contract or purchase Page 5 of 11 Copyright Protected: Do Not Copy!PIA-C-1200 order, the contractor is responsible for the performance of all inspection requirements (examinations and tests) as specified herein. Except as otherwise sp

34、ecified in the contract or purchase order, the contractor may use their own or any other facility suitable for the performance of the inspection requirements specified herein, unless disapproved by the procuring activity. The procuring activity reserves the right to perform any of the inspections se

35、t forth in this specification where such inspections are deemed necessary to ensure supplies and services conform to prescribed requirements. 4.1.1 Responsibility for compliance. All items shall meet all requirements of Sections 3 and 5. The inspection set forth in this specification shall become a

36、part of the contractors overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of ensuring that all products or supplies, submitted to the procuring activity for acceptance, comply with all

37、requirements of the contract. Sampling inspection, as part of manufacturing operations, is an acceptable practice to ascertain conformance to requirements, however, this does not authorize submission of known defective material, either indicated or actual, nor does it commit the procuring activity t

38、o accept defective material. 4.1.2 Certificates of Compliance. When Certificates of Compliance are submitted, the procuring activity reserves the right to inspect such items to determine the validity of the certification. 4.2 Classification of inspections. The inspection requirements specified herei

39、n are classified as follows: a. First article inspection (see 4.3) b. Quality conformance inspection (see 4.4). 4.3 First article inspection. When a first article is required (see 3.1), it shall be examined for the defects specified in 4.4.2 through 4.4.4.2 and shall be tested as specified in 4.4.5.

40、 4.4 Quality conformance inspection. Unless otherwise specified, sampling for inspection shall be performed in accordance with ANSI/ASQ Z1.4. 4.4.1 Component and material inspection. In accordance with 4.1, components and materials shall be inspected in accordance with all the requirements of refere

41、nced documents unless otherwise excluded, amended, modified, or qualified in this specification or applicable purchase document. 4.4.1.1 Component and material certification. A Certificate of Compliance may be acceptable as evidence that the characteristics listed in TABLE II conform to the specifie

42、d requirements. (THIS SPACE LEFT INTENTIONALLY BLANK) Page 6 of 11 Copyright Protected: Do Not Copy!PIA-C-1200 TABLE II Component and material certification. Characteristic Requirement paragraph Material 3.5 Yarn twist TABLE I Number of carriers TABLE I Picks per inch TABLE I Ends per carrier TABLE

43、I Length per pound (minimum) TABLE I Tensile strength (minimum) TABLE I Elongation percentage (maximum) TABLE I pH TABLE I 4.4.2 End item critical defect examination. Every end item, prior to the visual examination in 4.4.3, shall be examined for the critical defects listed in TABLE III. Any end ite

44、m found to contain one or more critical defects shall be rejected. 4.4.3 End item visual examination. The cord shall be examined for the defects listed in TABLE III. All defects shall be counted regardless of their proximity to each other. The lot size shall be expressed in units of reels/spools. Th

45、e sample unit shall be one reel.spool. Ten percent of the total footage, but not less than 100 feet, shall be examined on each spool/reel in the sample. Acceptance sampling plan shall be determined by using Inspection Level II with an Acceptance Quality Limit (AQL) of 1.5 for major defects and 4.0 f

46、or total defects (major and minor combined). Any critical defect found during sampling inspection shall be cause for rejection of the lot represented by the sample. (THIS SPACE LEFT INTENTIONALLY BLANK) Page 7 of 11 Copyright Protected: Do Not Copy!PIA-C-1200 TABLE III End item visual defects. Exami

47、ne Defect Classification Critical Major Minor Appearance and workmanship Any cut or hole 01 Abrasion, chafed area, or distortion in the orientation of yarn 02 Kink or unevenly braided, resulting open place, break in continuity of braid, or soft spot 03 Float, broken or missing end, or pick 04 Knots

48、in yarn Any knot 05 Type Other than specified 06 Manufacturers identification missing 101 Color Other than specified 102 Put-up Other than specified 103 Plastic spool used 104 Cleanness Spot or stain clearly visible 1/105 Objectionable odor 201 Identification Omitted 106 Information incorrect, illeg

49、ible 202 Ticket or label not as specified 203 Handwritten entries 204 Coarse or heavy end (per 20 linear yards) Over one end, 2 yards or more in length 107 Over two ends 108 Two ends, over 1 yard long 109 One end, up to 2 yards long 205 Two ends, up to 1 yard long 206 Tight ends (per 10 linear yards) Over one end, 2 yards or more in length 110 Two or more ends, less than 2 yards long 207 Note: 1/At normal inspection distance (approximately 3 f