PIA-DTL-40137C-2015 CLEVISES RIGGING AIR DELIVERY TYPE GENERAL SPECIFICATION FOR.pdf

1、 The following commercial specification is adopted from the military document referenced without change to content. Revision A includes all known accepted revisions, amendments, notices, and Department of Defense (DOD) engineering changes previously developed for this item. Revision B and forward in

2、clude changes adopted to reflect technology and design evolution. CLEVISES, RIGGING, AIR DELIVERY TYPE: GENERAL SPECIFICATION FOR The Parachute Industry Association makes this document available for use by Industry and Government organizations that wish to apply this specification to their products.

3、 1. SCOPE 1.1 Scope. This specification covers the general requirements for three types of air delivery rigging clevises, commonly referred to as shackles. 1.2 Classification. Clevises are of the following types as specified (see 6.1): Type I - Clevis, suspension (PS70087) Type II - Clevis, tiedown

4、(PS70085) Type III - Clevis, riser (PS70086). 1.3 Part or identifying number (PIN). The PIN to be used for clevises acquired to this specification is created as follows: PIA DTL 40137 - 2 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in Sections 3 and 4 of t

5、his specification. This section does not include documents cited in other sections of this specification nor is it recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all spe

6、cified requirements of the documents cited in Sections 3 and 4 of this PIA-DTL-40137C 26 January 2015 Superseding PIA-DTL-40137B 15 November 2010 DISTRIBUTION STATEMENT: All Rights Reserved. No Part of this publication may be reproduced without prior written permission from Parachute Industry Associ

7、ation. Additional copies may be purchased online from PIA Specifications and Products: . Specification number Prefix for PIA specification Dash number: Type I - PS70087 Type II - PS70085 Type III - PS70086 Copyright Protected: Do Not Copy!PIA-DTL-40137C specification, whether or not they are listed.

8、 2.2 Government publications. 2.2.1 Government publications. The following Government publication forms a part of this document. STANDARDS MILITARY MIL-STD-1916 - DOD PREFERRED METHODS FOR ACCEPTANCE OF PRODUCT RR-C-271 - Chains and Attachments, Carbon and Alloy Steel (Unless otherwise indicated, co

9、pies of standards are available from the DLA Document Services, Building 4/D, 700 Robbins Avenue, Philadelphia, PA 19111-5094. Electronic copies of Military Specifications and Federal Standards may be obtained from https:/assist.daps.dla.mil/quicksearch/ .) 2.3 Non-government publications. The follo

10、wing non-government publication forms a part of this document. AMERICAN SOCIETY FOR QUALITY (ASQ) ANSI/ASQ Z1.4 - Sampling Procedures and Tables for Inspection by Attributes (Copies are available online at: www.asq.org or from the American Society for Quality, 600 North Plankinton Avenue, Milwaukee,

11、 WI 53203.) SAE INTERNATIONAL AMS2759 - Heat Treatment of Steel Parts, General Requirements (Application for copies should be addressed to SAE International, 400 Commonwealth Drive, Warrendale, PA 15096. Electronic copies may be obtained from www.sae.org.) PARACHUTE INDUSTRY ASSOCIATION (PIA) PS7008

12、5 - CLEVIS, TIE DOWN, AIR DELIVERY TYPE II (DOD adopted) PS70086 - CLEVIS, RISER, AIR DELIVERY TYPE III (DOD adopted) PS70087 - CLEVISES, SUSPENSION, AIR DELIVERY - TYPE I (DOD adopted) (Electronic copies may be obtained from .) Page 2 of 6 Copyright Protected: Do Not Copy!PIA-DTL-40137C 2.4 Order o

13、f precedence. Unless otherwise stated herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific e

14、xemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.1), a sample shall be subjected to first article inspection (see 4.2). 3.2 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to

15、 the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements and promotes economically advantageous life cycle costs. 3.3 Materials and components. Materials and components used shall conform to the documents and standards referenced in PS700

16、85, PS70086 and PS70087. 3.4 Construction. Fabrication of the components and assembly of the clevises shall conform to the requirements of this document and the design details shown or specified in PS70085, PS70086 or PS70087, as applicable. 3.4.1 Cross section dimensions. Cross sections of forged c

17、omponents may be cut unsymmetrical or out of round due to die mismatch, flash trim, and cleaning processes. The cross section contour, at any point, shall be within the maximum and minimum material condition limits set by the dimensions and tolerances specified. 3.4.2 Heat treatment. Forged clevis c

18、omponents shall be heat treated as specified in the applicable standard. Shall be heat treated to AMS2759, unless otherwise specified. 3.5 Finish. 3.5.1 Surface defects and roughness. Forged components shall be free from scale, burrs, sharp edges, fins, cracks and laps. Forging flash shall be remove

19、d substantially flush with the adjacent surfaces. Surface roughness shall not exceed values specified in the applicable standard. 3.5.2 Protective finish. Unless otherwise specified (see 6.1), the protective finish for metal components shall be as specified in the applicable standard. 3.6 Performanc

20、e. Clevises shall be capable of withstanding proof loads specified in the applicable standard without developing any evidence of failure, visible permanent deformation or defects that would interfere with disassembly when tested in accordance with 4.3.4. 3.6.1 Functional performance. The hardware sh

21、all meet all functional test and assembly requirements specified in the applicable standard. 3.7 Marking for identification. Each clevis body shall be marked, for identification, with the part number and the manufacturers name or readily identifiable trademark. Forged clevis pins shall be marked wit

22、h the part number only. The marking shall be the size, and in the Page 3 of 6 Copyright Protected: Do Not Copy!PIA-DTL-40137C location, shown in the applicable standard. The manufacturer may, at their option, utilize either raised or indented marking. If raised marking is used, the height of the cha

23、racters shall be sufficient to insure legibility but shall not exceed 0.02 inches. 3.8 Workmanship. All components and assemblies of the rigging clevises shall be free of any rust or corrosion, dirt, and other foreign matter. External surfaces shall be free from sharp edges or burrs. Components shal

24、l not be fractured, cracked, buckled, loose, dented, missing, malformed or misaligned. 4. VERIFICATION 4.1 Classification of inspection. The inspection requirements specified herein are classified as follows: a. First article inspection (see 4.2) b. Conformance inspection (see 4.3). 4.2 First articl

25、e inspection. When required (see 6.1), examination of the first article samples for defects shall be as specified in 4.3.1 and 4.3.3 and testing of the first article samples for proof load shall be as specified in 4.4.1. The presence of any defect (see TABLE I) or failure of the proof load test shal

26、l be cause for rejection of the first article. 4.3 Conformance inspection. Unless otherwise specified (see 6.1), sampling for conformance inspection shall be performed in accordance with RR-C-271. The level of inspection of the lot shall be as specified (see 6.1) and to level S-4 per ANSI-ASQ Z1.4,

27、unless otherwise specified. 4.3.1 Inspection of materials and components. Components and materials used shall be inspected as follows: a. Dimensional examination. All components and assemblies shall be dimensionally inspected per the applicable standard. b. Material examination. All material and pro

28、cess certifications shall be reviewed to ensure compliance with the applicable standard. Material certification shall include chemical analysis to ensure compliance to applicable standard. 4.3.2 End item visual examination. The end item shall be examined for the defects listed in TABLE I. The lot si

29、ze shall be expressed in units of clevises. (THIS SPACE LEFT INTENTIONALLY BLANK) Page 4 of 6 Copyright Protected: Do Not Copy!PIA-DTL-40137C TABLE I End item visual defects. Examination Defect Classification Major Minor Finish, protective Any breaks through coating to metal Any area of rust or corr

30、osion Dirt, oil, grease, or other foreign matter 101 102 201 Design Not specified type or size Any departure from design indicated on applicable document (not otherwise classified herein) 103 104 Construction and workmanship Any component missing Any component cracked or fractured Any operation omit

31、ted or not performed as specified Any sharp edges, burrs, or metal slivers Any part not assembled or joined as specified Any surface roughness exceeding specified limit 105 106 107 108 202 203 Identification marking Missing, illegible, incomplete, incorrect Not permanent 109 204 4.3.3 End item criti

32、cal dimension examination. The end item shall be examined for conformance to the dimensions specified in the applicable standard. The lot size shall be expressed in units of clevises of one type and part number only. The sample size shall not be less than ten clevises, regardless of the lot size. Fa

33、ilure of any clevis to conform to any dimension shall be cause for rejection of the lot. 4.3.4 End item testing. The end item shall be proof loaded as specified in 4.4.1 and examined for conformance to the requirements in 3.6. The lot size shall be expressed in units of clevises of one type and part

34、 number only. Failure of any clevis to conform to the requirements in 3.6 shall be cause for rejection of the lot. 4.4 Methods of inspection. 4.4.1 Proof load test. The proof load specified on the applicable detail drawing, military specification, or non-government standard (NGS) shall be applied fo

35、r not less than 15 seconds in the direction shown on the document. Any suitable tensile testing machine may be used. The attachments to the clevis for proof loading shall be made as follows and at a rate of 200-300 lbs/second unless otherwise specified:. Any rejection of a lot shall be cause for 100

36、 percent inspection. Failure of any clevis to conform to the proof load shall be cause for 100 percent proof load. a. Attachment at pin end. Use a steel band of the appropriate thickness and width approximately equal to the clevis mortise dimension. b. Attachment at bow end. For a bow with a straigh

37、t section at the top, use a steel band of the thickness and a width approximately equal to the length of the straight section. For a bow with a continuous curvature, use a steel band or bar of a width or diameter not greater than the clevis pin. 5. PACKAGING Page 5 of 6 Copyright Protected: Do Not C

38、opy!PIA-DTL-40137C 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.1). When actual packaging of material is to be performed by DoD personnel or in-house personnel, these personnel need to contact the responsible packaging acti

39、vity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activities within the Military Department or Defense Agency, or within the military services system commands. Packaging data retrieval is available from the managing Military Dep

40、artments or Defense Agencys automated packaging files, CD-ROM products, or by the contacting the responsible packaging activity. 6. NOTES 6.1 Acquisition requirements. Acquisition documents should specify the following: a. Title, number, and date of this specification b. The specific issue of indivi

41、dual documents referenced (see 2.2.1 and 2.3) c. First article inspection, if required (see 3.1and 4.2) d. Conformance inspection (see 4.3) e. Protective finish, if not as specified (see 3.5.2) f. Packaging requirements (see 5.1) * Notice: This document has been adopted from the original Mil-Spec of

42、 the same number, and is being maintained as a commercial specification by the Parachute Industry Association. Orders, inquires and comments should be addressed to PIA, Specification Committee via e-mail: or to our website: http:/. Copyright 2005-2015 Parachute Industry Association. Disclaimer: Thi

43、s document is published by the PIA to provide technical and engineering standards that can be used as reference by all those who may benefit from them. The use of this document is entirely voluntary, and its applicability and suitability for any particular use, including any patent or trademark infr

44、ingement arising there from, is the sole responsibility of the user. The original Government document was scanned. The PIA reviews each technical publication periodically, at which time it may be reaffirmed, revised, or cancelled. The PIA invites your written comments and suggestions. Page 6 of 6 Copyright Protected: Do Not Copy!