PPI TR-48-2014 R-Value and Thermal Conductivity of PEX and PE-RT.pdf

1、 R-Value and Thermal Conductivity of PEX and PE-RT TR-48/2014 Foreword R-VALUE AND THERMAL CONDUCTIVITY OF PEX AND PE-RT TR-48/2014 This technical report was developed and published with the technical help and financial support of the members of the Plastics Pipe Institute. The members have shown th

2、eir interest in quality products by assisting independent standard-making and user organizations in the development of standards, and also by developing reports on an industry-wide basis to help engineers, code officials, specifying groups, and users. The purpose of this technical report is to provi

3、de the thermal conductivity of cross-linked polyethylene (PEX) and PE-RT tubing materials. The Plastics Pipe Institute, Inc. has prepared this technical report as a service to the industry. The information in this report is offered in good faith and believed to be accurate at the time of its prepara

4、tion, but is offered “as is” without any express or implied warranty, including WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Additional information may be needed in some areas, especially with regard to unusual or special applications. Consult the manufacturer or material supp

5、lier for more detailed information. A list of member manufacturers is available from PPI. PPI does not endorse the proprietary products or processes of any manufacturer, and assumes no responsibility for compliance with applicable laws and regulations. PPI intends to revise this report from time to

6、time, in response to comments and suggestions from users of this note. Please send suggestions for improvements to PPI. Information on other publications can be obtained by contacting PPI directly or visiting the web site. The Plastics Pipe Institute, Inc. www.plasticpipe.org This Technical Report w

7、as first published in August 2014. Copyright 2014 Plastic Pipe Institute, Inc.R-VALUE AND THERMAL CONDUCTIVITY OF PEX AND PE-RT TR-48/2014 1.0 BACKGROUNDThermal conductivity, through a homogeneous material such as the wall of a PEX tube, is a measurement of the rate at which heat transfers by conduc

8、tion. It is defined as the amount of heat, in BTUs per hour, that will conduct through one square foot of one inch thick material when the temperature differential across the material is one degree Fahrenheit.1 Thermal conductivity is often denoted as k or k factor and is expressed as (BTUin)/(ft2hr

9、F). It can be converted to SI units as Watts per meter per degree Kelvin or W/(mK), where 1 (BTUin)/(ft2hrF) = 0.1442279 W/(mK). 2Thermal resistance, or R-value, is a measurement used to compare the relative thermal resistance of materials used in the construction industry. For a flat surface, R-val

10、ue is the reciprocal of k, thus a lower R-value means greater heat conduction and vice versa. The letter “R” is placed before the numerical value, as in R19 or R-19.3In the process of designing a plumbing system, radiant heating / cooling system, or other application where PEX tubing is to be used,

11、it is sometimes necessary to know the R-value of PEX. In order to provide this information to interested parties, the Building and Construction Division of the Plastics Piping Institute undertook a test program to determine the thermal conductivity and R-value of PEX. 2.0 OBJECTIVE The objective of

12、the test program was to determine the thermal conductivity of various PEX tubing materials. For completeness and comparison purposes, PE-RT was also tested. Samples were submitted of PE-RT and PEX. The PEX samples included specimens representing all three common manufacturing methods and two colors

13、of PEX. The samples were flattened into disk form to accommodate the testing equipment. 3.0 TESTING The tests were conducted in the summer of 2012 by The Dow Chemical Company. The equipment used was a Hot Disk AB model TPS 2500 S which meets ISO Standard ISO/DIS 22007-2.2. ISO/DIS 22007-2.2 utilizes

14、 the “Transient Plane Source Method” to determine a materials thermal conductivity. The data is comparable to that generated in compliance with ASTM D5930 which utilizes the “Transient Line Source Method”. The test protocol includes tests at three temperatures: 23, 60, and 82.2C. Samples were provid

15、ed to the laboratory without brand or type identification (blind). 4.0 CONCLUSIONS: Using the average of all samples at each temperature, the k factor results of 2.89, 2.88, and 2.82 (BTUin)/(ft2hrF) were obtained. This is a narrow range, and the average k factor of 2.86 was used in the calculations

16、 of R-value. The wall thickness of PEX is less than 1” and varies by its nominal size. To provide additional information specific to nominal (SDR-9) PEX sizes, the following table shows the R-value by nominal size: Tubing size: 1/2“ 3/4“ 1“ 1-1/4“ 1-1/2“ 2“ R-value: 0.028 0.038 0.049 0.060 0.072 0.0

17、93 Note: The R-value was calculated based on the k factor for PEX at 23, 60, and 82.2 C and dimensions found in ASTM F876. The following equation was used: R = r2ln(r2/r1)/k (see footnote 4) Where: r1 = inside radius (in.) r2 = outside radius (in.) k = thermal conductivity (BTUin)/(ft2hrF) ln = natu

18、ral logarithm Two colors of PEX were tested and little difference was noted. Therefore the color of PEX appears to be insignificant in determining k factor and R-value. For reference and comparison purposes, the following table lists the thermal conductivity of PEX (from above), PE-RT (also tested a

19、s part of this project)6, and copper 7 Material Thermal Conductivity BTUin/(ft2hrF) Thermal Conductivity W/(mK) PEX 2.86 0.41 PE-RT 3.15 0.46 COPPER 196 28 Footnotes 1. Olin, Schmidt, Lewis, revised Simmons, CONSTRUCTION PRINCIPLES, MATERIALS, AND METHODS, (New York: VAN NOSTRAND REINHOLD, 1994) p.

20、948. 2. Taylor, Guide for the Use of International System Units (SI) Special Publication 811, (Gaithersburg, MD: National Institute of Standards and Technology, 1995) p. 46. 3. Olin p. 949. 4. The simple relation for flat sheet conductivity does not hold true when looking at cylindrical pipe. For cy

21、lindrical geometry, heat flow is not the simple straight through heat flow found in flat surface material, but rather radial heat flow. This reasoning is based on the fact that the inner radius surface area is much smaller that the outer radius surface area. 5. Sample 2 was omitted from the results

22、because it had been prepared in a different manner and might not be representative. 6. There was variation between PE-RT and PEX from various sources. Actual thermal conductivity values may vary from the average values reported by +/- 5%. 7. Copper Development Association Inc., Properties of Wrought

23、 and Cast Copper Alloys Physical Properties, Alloy C12200, http:/www.copper.org/resources/properties/db/CDApropertiesselectionservlet.jsp?mode=basic, July 2013. Appendix Results of the testing at each of the three temperatures are detailed in the following tables5: Sample Material Temperature (C) Th

24、ermal Conductivity BTUin/(ft2hrF) Thermal Conductivity W/(mK) Std. Deviation 1 PEX 23 3.029 0.437 2.59E-03 3 PEX 23 2.821 0.407 6.19E-04 3a PEX 23 2.994 0.432 3.57E-04 5 PEX 23 2.792 0.403 2.84E-04 5a PEX 23 2.830 0.408 4.55E-04 6 PE-RT 23 3.266 0.471 3.88E-04 6a PE-RT 23 3.050 0.440 8.52E-04 PEX Av

25、g. 2.893 Sample Material Temperature (C) Thermal Conductivity BTUin/(ft2hrF) Thermal Conductivity W/(mK) Std. Deviation 1 PEX 60 3.004 0.433 4.64E-04 3 PEX 60 2.841 0.410 7.49E-04 3a PEX 60 2.937 0.424 3.36E-04 5 PEX 60 2.789 0.402 1.14E-03 5a PEX 60 2.830 0.408 6.02E-04 6 PE-RT 60 3.266 0.471 3.88E

26、-04 6a PE-RT 60 3.163 0.456 3.55E-04 PEX Avg. 2.880 Sample Material Temperature (C) Thermal Conductivity BTUin/(ft2hrF) Thermal Conductivity W/(mK) Std. Deviation 1 PEX 82.2 2.968 0.428 1.55E-04 3 PEX 82.2 2.760 0.398 3.35E-04 3a PEX 82.2 2.864 0.413 1.44E-04 5 PEX 82.2 2.740 0.395 1.82E-03 5a PEX 82.2 2.754 0.397 1.97E-03 6 PE-RT 82.2 3.227 0.465 1.02E-03 6a PE-RT 82.2 2.949 0.425 2.43E-04 PEX Avg. 2.817