REG KSC-DE-512-SM REV L CHG 1-2013 FACILITY SYSTEMS GROUND SUPPORT SYSTEMS AND GROUND SUPPORT EQUIPMENT GENERAL DESIGN REQUIREMENTS.pdf

1、KSC-DE-512-SM REVISION L, CHANGE 1 National Aeronautics and Space Administration John F. Kennedy Space Center KSC FORM 16-12 (REV. 6/95) PREVIOUS EDITIONS ARE OBSOLETE (CG 11/95) METRIC/INCH-POUND FACILITY SYSTEMS, GROUND SUPPORT SYSTEMS, AND GROUND SUPPORT EQUIPMENT GENERAL DESIGN REQUIREMENTS EAR

2、99 - NO LICENSE REQUIRED The information contained in the document is technical in content, but not technical data as defined by the International Traffic in Arms Regulations (ITAR) or the Export Administration Regulations (EAR), and therefore is EAR 99 NLR, no export license required, suitable for

3、public release. General Prohibition Six (Embargo) applies to all items subject to the EAR, i.e. items on the CCL and within EAR 99 NLR. You may not make an export or re-export contrary to the provisions of part 746 (Embargos and Other Special Controls) of the EAR and 22 CFR part 126.1 of the ITAR. E

4、DDR # 126419 NASA KSC Export Control Office (321-867-9209) FEBRUARY 29, 2012 CHANGED FEBRUARY 28, 2013 ENGINEERING AND TECHNOLOGY DIRECTORATEProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking pe

5、rmitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-KSC-DE-512-SM Revision L ii RECORD OF REVISIONS/CHANGES REV LTR CHANGE NO. DESCRIPTION DATE Basic issue. January 1983 A General revision. March 1986 A-1 Added requir

6、ements for SCAPE suit operations and EMI compatibility. February 20, 1987 B General revision. June 1988 B-1 Added requirements for marking of test weights. July 26, 1991 C General revision. March 10, 1993 D Miscellaneous changes. August 5, 1994 D-1 Added requirements for design of facility premises

7、wiring. December 15, 1994 E Added requirements for instrumentation calibration and quick release pins. June 1, 1995 F Revised miscellaneous references. August 5, 1996 G Updated miscellaneous references and text. December 18, 1998 H Updated miscellaneous references and text. September 14, 2000 H-1 Re

8、vised 3.3.3.2.13. May 30, 2002 J Updated miscellaneous references and text. Incorporated change H-1. October 15, 2002 K Updated miscellaneous references and text. All pages reformatted. September 30, 2004 L Complete rewrite and align with NASA-STD-5005. February 29, 2012 Provided by IHSNot for Resal

9、eNo reproduction or networking permitted without license from IHS-,-,-KSC-DE-512-SM Revision L, Change 1 iii RECORD OF REVISIONS/CHANGES REV LTR CHANGE NO. DESCRIPTION DATE L-1 1. Corrected a misnumbered paragraph in 1.2.g and renumbered subsequent paragraphs in 1.2. 2. Clarified applicability of NA

10、SA-STD-5005 in 1.2.i. 3. Corrected references in 1.2.k. 4. Demoted FED-STD-595 and MSFC-STD-486 from applicable document in 2.2 to reference document in Appendix C. 5. Added ASHRAE Handbook Fundamentals to applicable documents in 2.3. 6. Updated list of acronyms and abbreviations in 3.1 to add ASHRA

11、E (American Society of Heating, Refrigeration, and Air-Conditioning Engineers), GHz (gigahertz), m (meter), and V (volt) and delete EMC (electromagnetic compatibility) and MUA (Material Usage Agreement). 7. Changed term from safety factor to factor of safety in 3.2, 5.1.1.1.b, 5.1.1.2.b, and 5.1.2.d

12、. 8. Moved the table of colors from 4.2.2.3 to Appendix A and clarified the existing requirement and guidance in 4.2.2.3. 9. Split 4.2.3.4.d into 3 paragraphs (d, e, and f) to limit each paragraph to a single requirement. Renumbered subsequent paragraphs in 4.2.3.4. 10. Corrected typographical error

13、 in guidance paragraph for 4.2.3.4.j. 11. Deleted guidance statement from 4.6.1. 12. Corrected paragraph reference in 4.6.2.2. 13. Changed the title of 5.1.2 from Safety Factors to Factors of Safety and clarified requirements. 14. Rewrote 5.2.6 to delete references to KSC-STD-Z-0010, which has been

14、cancelled. 15. HOHWHG7RUTXHIRUIURPWLWOHRIDQGclarified requirements. 16. Added NASA-STD-8719.17 to paragraph 5.2.13 as required by NPD 8710.5 and changed title to Pressure Systems. 17. Deleted guidance statements from 5.4.19.3. 18. Updated 5.5 to add EMI levels for design. February 28, 2013 Provided

15、by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-KSC-DE-512-SM Revision L, Change 1 iv RECORD OF REVISIONS/CHANGES REV LTR CHANGE NO. DESCRIPTION DATE 19. 5HSODFHGDOOUHIHUHQFHVWR08$ZLWKDSSURYDOEWKH0 3RUJDQLDWLRQ VHH, 6.3, and 6.4.15.a). 20. Updated 6.4.3 to ac

16、count for the cancellation of NASA-STD-8739.2 and NASA-STD-8739.3. 21. Moved guidance statement about riveting from 6.4.9 to 6.4, deleted 6.4.9 (Riveting), and renumbered the remaining paragraphs (6.4.9 through 6.4.16). 22. Corrected a misnumbered paragraph in 6.4.14. 23. Rewrote requirement in 6.DV

17、DVKDOOstatement. 24. Deleted the Material Usage Agreement (MUA) form from Appendix A. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-KSC-DE-512-SM Revision L, Change 1 v FOREWORD KSC-DE-512-SM establishes overall requirements and best design practic

18、es to be used at the John F. Kennedy Space Center (KSC) for the development of ground systems (GS) in support of operations at launch, landing, and retrieval sites. These requirements apply to the design and development of hardware and software for ground support equipment (GSE), ground support syst

19、ems (GSS), and facility ground support systems (F-GSS) used to support the KSC mission for transportation, receiving, handling, assembly, test, checkout, servicing, and launch of space vehicles and payloads and selected flight hardware items for retrieval. During the 1950s and early 1960s, the Missi

20、le Firing Laboratory (later renamed to the Launch Operations Directorate) was the launch operations arm of Redstone Arsenal and the Army Ballistic Missile Agency. The Missile Firing Laboratory used Army specifications and standards for its design and development of ground systems. KSCVHIIRUWWRGHYHOR

21、S standards began with GP-863, General Criteria for Design of New Equipment and Facilities, which was released in July 1970 and updated three years later. GP-863 focused on operability, reliability, maintainability, useful life, environmental, transportability, human performance, safety, logistics,

22、documentation, and quality assurance. KSC-DE-512-SM, Facility Systems, Ground Support Systems, and Ground Support Equipment, General Design Requirements, replaced GP-863 in 1983. The early revisions of KSC-DE-512-SM contained requirements, along with guidance for accomplishing detailed designs. Late

23、r revisions EHFDPHPRUHIRUPDODQGWKHVKDOOVWDWHPHQWbecame the phrase to identify each requirement. This standards manual supplements NASA-STD-5005 by including KSC-site-specific and local-environment requirements. KSC-DE-512-SM is a single, complete document for design and development of KSC ground sys

24、tems for use at launch, landing, and retrieval sites. These requirements and practices are optional for equipment used at manufacturing, development, and test sites. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-KSC-DE-512-SM Revision L, Change 1 v

25、i This page intentionally left blank. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-KSC-DE-512-SM Revision L, Change 1 vii CONTENTS 1. SCOPE .1 1.1 Purpose .1 1.2 Applicability 1 1.3 Tailoring and Waivers3 2. APPLICABLE DOCUMENTS .4 2.1 General .4

26、2.2 Government Documents 4 2.3 Non-Government Documents 10 2.4 Order of Precedence .16 3. ACRONYMS, ABBREVIATIONS, AND DEFINITIONS 16 3.1 Acronyms and Abbreviations 16 3.2 Definitions19 4. GENERAL REQUIREMENTS .23 4.1 General .23 4.2 Characteristics 24 4.2.1 Performance Characteristics 24 4.2.1.1 GS

27、 Designed to Meet Flight Hardware Requirements 24 4.2.1.2 Ground System Degradation and Contamination 24 4.2.1.3 GS Design for Access 24 4.2.1.4 Interfaces 24 4.2.2 Physical Characteristics .25 4.2.2.1 Design Life Duration .25 4.2.2.2 Limited-Life Items .25 4.2.2.3 Colors .25 4.2.3 Reliability .26 4

28、.2.3.1 Redundancy26 4.2.3.2 Failure Tolerance .26 4.2.3.3 Failure Propagation 27 4.2.3.4 System Safety and Reliability Analysis .27 4.2.4 Environmental Conditions .29 4.2.4.1 Natural Environment 29 4.2.4.2 Launch-Induced Environment .30 4.2.4.2.1 Launch-Induced Damage .30 4.2.4.3 Controlled Interior

29、 Environment30 4.2.4.4 Controlled Clean Environment 30 4.2.4.5 Uncontrolled Interior Environment30 4.2.4.6 Fire/Explosion Hazardproofing .30 4.2.4.7 Environmental Test Methods .30 4.2.4.8 Seismic Environment .31 4.3 Documentation .31 Provided by IHSNot for ResaleNo reproduction or networking permitt

30、ed without license from IHS-,-,-KSC-DE-512-SM Revision L, Change 1 viii 4.3.1 Drawings and Specifications31 4.3.2 Technical Documentation 31 4.4 Logistics .31 4.4.1 Limited-Life Item Tracking .31 4.5 Qualification 31 4.6 Quality Assurance 31 4.6.1 General .32 4.6.1.1 Definition of Quality Requiremen

31、ts .32 4.6.1.2 Personnel Training .32 4.6.2 Testing32 4.6.2.1 Load Test .32 4.6.2.2 Nondestructive Evaluation (NDE) .33 4.6.2.3 Metrology and Calibration .33 4.6.3 Quality Conformance Verification 33 4.7 Packaging, Handling, and Transportation 33 4.7.1 Shipping and Storage Containers .33 4.7.2 Parts

32、 Protection 34 5. DESIGN AND CONSTRUCTION REQUIREMENTS .34 5.1 Structural Design .34 5.1.1 GS Structures and Equipment 34 5.1.1.1 Steel Structures 34 5.1.1.2 Aluminum Structures .34 5.1.2 Factors of Safety 35 5.1.3 Structural Design Loads .36 5.2 Mechanical Design.36 5.2.1 Pneumatics .36 5.2.1.1 Bre

33、athing-Air Systems .36 5.2.1.2 Vacuum and Compressed-Air Systems .36 5.2.2 Cryogenics .36 5.2.3 Hypergols .37 5.2.4 Hydrocarbons .37 5.2.5 Hydraulics 37 5.2.6 Environmental Control Systems (ECSs) and Environmental Control and Life Support Systems (ECLSSs) .37 5.2.7 Life Support .38 5.2.8 Lifting Dev

34、ices.38 5.2.9 Threaded Fasteners 38 5.2.10 Tethering Provisions 39 5.2.11 Jacks .39 5.2.12 Transportation Equipment .39 5.2.12.1 Towed GS 39 5.2.12.2 Transportation Equipment Interface Loads .39 5.2.13 Pressure Systems 39 5.2.13.1 Code-Stamped Vessel Registration40 5.2.13.2 Pressure Vessels Used in

35、Transporting Commodities .40 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-KSC-DE-512-SM Revision L, Change 1 ix 5.2.14 Piping Systems .40 5.2.15 Pressure Vessel/System Certification 40 5.2.16 Ground-to-Flight-Vehicle Umbilical Systems .40 5.3 Elec

36、trical/Electronic Design 41 5.3.1 Electrical Control and Monitor Equipment41 5.3.2 Electrical Design of Pneumatic and Hydraulic Components .41 5.3.3 Pyrotechnic Systems 41 5.3.4 Electrical Power Systems .41 5.3.5 Bonding and Grounding .41 5.3.6 Hazardproofing 41 5.3.7 Software .42 5.3.8 Firmware 42

37、5.4 Parts42 5.4.1 Electrical, Electronic, and Electromechanical (EEE) Parts .42 5.4.1.1 Electrostatic-Discharge (ESD)-Sensitive Components and Assemblies .42 5.4.2 Stainless-Steel Tubing .42 5.4.2.1 Superaustenitic Stainless-Steel Tubing 42 5.4.3 Pipe 42 5.4.3.1 Aluminum Pipe 43 5.4.3.2 Expansion Jo

38、ints 43 5.4.4 Metallic Fittings .43 5.4.5 Fluid System Protective Covers .43 5.4.6 Fluid System Components .43 5.4.6.1 Fluid System Component Acceptance Criteria 43 5.4.7 Electrical-Power Receptacles and Plugs 43 5.4.8 Electrical-Power Cable 44 5.4.9 Electrical Cable and Harnesses 44 5.4.10 Fiber Op

39、tics 44 5.4.11 Electrical Hookup Wire .44 5.4.12 Connectors .44 5.4.13 Coaxial Radio Frequency (RF) Connectors .44 5.4.14 Protective Covers or Caps for Electrical Connectors 44 5.4.15 Optical Covers or Caps 45 5.4.16 Sensors and Transducers 45 5.4.16.1 Sensor and Transducer Acceptance Criteria 45 5.

40、4.17 Purged Electrical Enclosures .45 5.4.18 Racks, Panels, and Modular Enclosures 46 5.4.19 Printed Circuit Boards46 5.4.19.1 Printed Circuit Board Design .46 5.4.19.2 Printed Circuit Board Fabrication and Acceptance .46 5.4.19.3 Printed Circuit Assembly Fabrication and Acceptance .46 5.4.20 Electr

41、ic Motors and Generators .46 5.4.20.1 Motor Starters and Controllers.47 5.4.21 GS Fasteners 47 5.4.21.1 Reuse of Self-Locking Fasteners .47 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-KSC-DE-512-SM Revision L, Change 1 x 5.4.21.2 Liquid-Locking C

42、ompounds 47 5.5 Electromagnetic Interference (EMI) 47 5.6 Identification Markings and Labels .48 5.6.1 Systems and Equipment .48 5.6.2 Load Test .48 5.6.3 Piping Systems .48 5.6.4 Compressed-Gas Cylinders 48 5.6.5 Load Capacity 48 5.6.6 Electrical-Cable and Harness Assemblies .48 5.6.7 Serial Number

43、s.49 5.7 Interchangeability 49 5.8 Safety .49 5.8.1 Hazard Analysis .49 5.8.2 Safety Requirements on KSC Property49 5.8.3 Safety Requirements on Air Force Property 49 5.8.4 Safety Requirements on Other NASA Property 49 5.8.5 Caution and Warning Indications 50 5.9 Human Factors .50 5.10 Security of I

44、nformation Technology (IT) 50 6. MATERIALS AND PROCESSES REQUIREMENTS 50 6.1 Material Properties Design Data 50 6.2 M&P Controls 51 6.3 Detailed Requirements .51 6.3.1 Flammability and Compatibility Requirements .51 6.3.1.1 Flammability Control .51 6.3.1.2 Electrical-Wire Insulation Materials 52 6.3

45、.1.3 Fluid Compatibility 53 6.3.1.3.1 Fluids Other than Oxygen 53 6.3.1.3.2 Oxygen Systems.53 6.3.1.4 Metals .54 6.3.1.4.1 Carbon and Low-Alloy Steel .54 6.3.1.4.2 Corrosion-Resistant Steel.54 6.3.1.4.3 Aluminum 55 6.3.1.4.4 Nickel-Based Alloys 55 6.3.1.4.5 Titanium .56 6.3.1.4.6 Copper Alloys 56 6.

46、3.1.4.7 Beryllium and Beryllium Alloys 56 6.3.1.4.8 Tin 57 6.3.1.5 Nonmetals 57 6.3.1.5.1 Elastomers 57 6.3.1.5.2 Composite Materials 57 6.3.1.5.3 Refractory Concrete .57 6.3.1.5.4 Lubricants 58 6.3.1.5.5 Limited-Life Materials .58 6.3.1.5.6 Plastic Film, Foam, and Adhesive Tape (PFA) .58 Provided b

47、y IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-KSC-DE-512-SM Revision L, Change 1 xi 6.3.1.5.7 Fungus Resistance 58 6.4 Processes 59 6.4.1 Welding 59 6.4.2 Brazing .59 6.4.3 Soldering 60 6.4.4 Heat Treating and Plating 60 6.4.5 Forging .61 6.4.6 Casting .61 6.4.7 Adhesive Bonding 61 6.4.8 Fluid System Cleanliness .62 6.4.9 Crimping 62 6.4.10 Potting and Molding 62 6.4.11 Electrical-Cable Design and Fabrication .62 6.4.12 Conformal Coating.63 6.4.13 Corrosion Control 63 6.4.13.1 Stress Corrosion Cracking (SCC) 63 6.4.14 Nondestruc