REG UFGS-01 83 00 07 40-2012 RELIABILITY CENTERED ACCEPTANCE FOR FACILITY SHELLS.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-01 83 00.07 40 (February 2012)-Preparing Activity: NASA SupersedingUFGS-01 83 00.07 40 (February 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2012*SECTION TABLE OF CONTENTSDIVISION 01 - GENERAL REQUIREMENTSSECTIO

2、N 01 83 00.07 40RELIABILITY CENTERED ACCEPTANCE FOR FACILITY SHELLS02/12PART 1 GENERAL1.1 SYSTEM DESCRIPTION1.2 REFERENCES1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.5 WARRANTYPART 2 PRODUCTS2.1 PRODUCT DATA2.1.1 Manufacturers Product Data2.1.2 Certification Data2.1.3 Specific Equipment Data2.1.4 Extra Mat

3、erialsPART 3 EXECUTION3.1 INSTALLATION3.2 EXAMINATION3.3 FIELD QUALITY CONTROL AND ACCEPTANCE TESTING3.3.1 Predictive Testing and Inspection Tests3.3.2 Baseline Data from Verification Testing3.4 OPERATIONS AND MAINTENANCE3.5 ACCEPTANCE DOCUMENTATION- End of Section Table of Contents -SECTION 01 83 0

4、0.07 40 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-01 83 00.07 40 (February 2012)-Preparing Activity: NASA SupersedingUFGS-01 83 00.07 40 (February 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences

5、 are in agreement with UMRL dated January 2012*SECTION 01 83 00.07 40RELIABILITY CENTERED ACCEPTANCE FOR FACILITY SHELLS02/12*NOTE: This specification covers the AIR FORCE ARMY NASA NAVY requirements for Reliability Centered Building and Equipment Acceptance for Facility Shell Systems (foundations,

6、structure, walls, openings, roofs, insulation, and vapor barrier systems, etc.). The contents universally apply to building envelope systems and may be utilized by other organizations, if deemed beneficial.Refer to Section 01 83 13.07 40 RELIABILITY CENTERED ACCEPTANCE FOR SUPERSTRUCTURE PERFORMANCE

7、 REQUIREMENTS for externally exposed structures such as communication towers, launch facilities; and partially open shelters such as those for fueling chemical storage, as well as underground special structures for explosives and ordinance.Refer to Section 01 86 12.07 40 RELIABILITY CENTERED ACCEPTA

8、NCE FOR MECHANICAL SYSTEMS for HVAC and Plumbing systems.Refer to Section 01 86 26.07 40 RELIABILITY CENTERED ACCEPTANCE FOR ELECTRICAL SYSTEMS for facility electrical power and distribution systems.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing th

9、is guide specification or preparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not req

10、uired in respective project, whether or not brackets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).SECTION 01 83 00.07 40 Page 2Provided by IHSNot for ResaleNo reproduction or networking p

11、ermitted without license from IHS-,-,-*PART 1 GENERAL1.1 SYSTEM DESCRIPTION*NOTE: This specification is not intended to limit the inspection and acceptance process to the use of Predictive Testing “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for

12、Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval

13、is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the followin

14、g in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-01 Preconstruction SubmittalsMaterial, Equipment, and Fixture Lists; G; G, _Quality Control Plan; G; G, _SD-02 Shop DrawingsFabrication Drawings; G; G, _Layout Drawings; G; G, _SD-03 Product DataManufacturers Catalog Data; G; G, _Specific

15、 Equipment Data; G; G, _Spare Parts List; G; G, _SECTION 01 83 00.07 40 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Warranty; G; G, _SD-04 SamplesSamples; G; G, _SD-06 Test ReportsInfrared Thermography Test; G; G, _Ultrasonic (Airborne) Tes

16、t; G; G, _Visual Inspection; G; G, _SD-07 CertificatesCertificates; G; G, _SD-08 Manufacturers InstructionsManufacturers Instructions; G; G, _SD-10 Operation and Maintenance DataOperations and Maintenance Manuals; G; G, _SD-11 Closeout SubmittalsAcceptance Documentation; G; G, _Baseline Data Report;

17、 G; G, _1.4 QUALITY ASSURANCESubmit a Quality Control plan outlining the intended methods of receiving, testing, and installing equipment and structural components. The RCBEA GUIDE specifies minimum test equipment requirements. Use trained, certified personnel in the application of appropriate accep

18、tance testing PT issued directly to the Government. Perform corrective action that becomes necessary because of defective materials and workmanship while system is under warranty within 7_ days after notification, unless additional time is approved by the Contracting Officer. Failure to perform repa

19、irs within the specified period of time constitutes grounds for having the corrective action and repairs performed by others and the cost billed to the Contractor. Provide a 1_ year minimum contractor installation warranty.SECTION 01 83 00.07 40 Page 5Provided by IHSNot for ResaleNo reproduction or

20、networking permitted without license from IHS-,-,-PART 2 PRODUCTS2.1 PRODUCT DATASubmit material, equipment, and fixture lists for all equipment, structural components, materials, and fixtures planned for use to complete the job before commencing work. Include at a minimum, the items description, qu

21、antity, manufacturers style or catalog numbers, and specification and drawing reference numbers. Provide a complete list of construction equipment to be used.Provide product samples for roof, wall, and insulation system components, at a minimum include roof membrane materials, underlayment, flashing

22、, insulation, roof and wall penetrations, fasteners, and finish color swatches for Contracting Officer approval prior to commencing work or ordering materials. Size samples to clearly illustrate product features and characteristics.2.1.1 Manufacturers Product DataInclude manufacturers standard catal

23、og data, at least 5 weeks_ prior to the purchase or installation of a particular component, highlighted to show material, size, options, equipment performance data charts and curves, etc. in adequate detail to demonstrate compliance with contract requirements. Include manufacturers recommended insta

24、llation instructions and procedures. If vibration isolation is specified for a unit, include vibration isolator literature containing catalog cuts and certification that the isolation characteristics of the isolators provided meet the manufacturers recommendations. Submit for each specified componen

25、t.Submit fabrication drawings for equipment and structural components consisting of fabrication and assembly details to be performed in the factory.Submit manufacturers catalog data (as applicable) for the following equipment and structural components:a. Roofs, Walls, and Insulationb. Automated Open

26、ings Operation and Closurec. Sound Attenuation Systemsd. Acoustical Performancee. Facility Air Quality Evaluation2.1.2 Certification DataSubmit applicable certificates for the equipment and structural components listed below showing conformance with test requirements, laboratory certifications, etc.

27、 as instructed by the project specification.a. Roofs, Walls, and Insulationb. Acoustical PerformanceSECTION 01 83 00.07 40 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-c. Facility Air Quality Evaluationd. Openings (infiltration, energy trans

28、mission)2.1.3 Specific Equipment DataSubmit the following information for all equipment and structural components listed below: location of installation, AIR FORCE ARMY NASA NAVYIdentification number, date of installation (required or actual acceptance date), and applicable AIR FORCE ARMY NASA NAVY

29、reference drawing number. Unless explicitly stated in submitted manufacturers literature, provide and submit the following specific equipment data:a. Roofs, Walls, and Insulation(1) Type of roofing system and insulation system installed (type)b. Acoustical Performance(1) Finishes Rating (type)(2) Vo

30、lume levels testedc. Facility Air Quality Evaluation(1) Completed Facility, furnished and equipped(2) Simulated Occupancy Levelsd. Openings(1) Check doors, windows, hatches for infiltration and energy transmission levels.2.1.4 Extra MaterialsSubmit spare parts list data for each different item of ma

31、terial and equipment specified, after approval of detail drawings and not later than _ months prior to the date of beneficial occupancy. Include in the data a complete list of parts and supplies, with current unit prices and source of supply, a recommended spare parts list for 12 months operation, a

32、nd a list of the parts recommended by the manufacturer to be replaced after 1 and _ year(s) of service.PART 3 EXECUTION3.1 INSTALLATIONSubmit layout drawings for all installed equipment and structural components consisting of equipment layouts including assembly, applicable manufacturers instruction

33、s, installation details and connection diagrams.3.2 EXAMINATIONPerform visual inspection on the equipment and structural components listed below. Correct all abnormalities or defects as directed by the Contracting Officer.a. Roofs, Walls, and InsulationSECTION 01 83 00.07 40 Page 7Provided by IHSNot

34、 for ResaleNo reproduction or networking permitted without license from IHS-,-,-b. Automated Openings Operation and Closure3.3 FIELD QUALITY CONTROL AND ACCEPTANCE TESTING*NOTE: The acceptance criteria, as defined in this specification, may also be used to establish the required baselines for future

35、 maintenance.At the Governments option, Government may elect not to have the Contractor perform acceptance testing, but instead the acceptance testing may be performed either by Government personnel or other designated third party personnel. This option can be exercised on a case-by-case basis. Rega

36、rdless of who performs the acceptance testing, Contractor compliance with the requirements of acceptance is still mandatory.*Deliver completed facility, fixtures, furnishings, equipment and services that meet the contract requirements and specifications. Ensure that all materials, furnishings, fixtu

37、res and equipment be free of latent manufacturing and installation defects. Perform acceptance testing as defined in this specification and the RCBEA GUIDE, using both traditional and PT&I technologies. The Government will observe and monitor the acceptance testing, analysis and documentation as par

38、t of the Governments Quality Assurance Program. Satisfactory completion of all acceptance requirements is required to obtain Government approval and acceptance of the Contractors work.3.3.1 Predictive Testing and Inspection Tests*NOTE: Predictive Testing and Inspection (PT&I) involves the use of acc

39、eptance and inspectiontechniques that are non-intrusive and non-destructive in order to avoid introducing problems. It also involves the use of data collection devices, data analysis and computer databases to store and trend information. Typical PT&I technologies used during equipment and structural

40、 component acceptance includes, but is not limited to: infrared thermography, airborne ultrasonics, integrity testing, and verification of liquid levels and relief devices.The PT&I tests prescribed in this section are MANDATORY for all AIR FORCE ARMY NASA NAVY assets and systems identified as Critic

41、al, Configured, or Mission Essential. Do not remove the requirement from this specification. If the system is non-critical, non-configured, and not mission essential, use sound engineering discretion to assess the value of adding these additional test and acceptance requirements.Enhanced acceptance

42、criteria may have an impact on contractor cost. It is not the intent of these SECTION 01 83 00.07 40 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-acceptance criteria to unnecessarily drive up the cost of equipment installations and contracto

43、r work. If the cost of the added inspections and the cost of enhanced equipment designs outweigh their performance and life-cycle value, then do not use overly restrictive acceptance criteria. The acceptance criteria should define the “minimum” limits essential for a high quality installation. See t

44、he RCBEA Guide for additional information regarding cost feasibility of PT&I.*Perform the following PT&I Tests in accordance with the requirements and criteria established in the RCBEA GUIDE. Include test point locations in all submitted reports.a. Perform Infrared Thermography Test for:(1) Roofs, W

45、alls, Insulation and OpeningsPerform a thermographic survey of the building envelope using infrared thermography as part of the prebeneficial occupancy to check for voids in insulation or the presence of wetted insulation. In addition, check for the presence of air gaps in building joints such as seams, door frames, window frames, etc., using an appropriate proce