REG UFGS-01 83 13 07 40-2012 RELIABILITY CENTERED ACCEPTANCE FOR SUPERSTRUCTURE PERFORMANCE REQUIREMENTS.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-01 83 13.07 40 (February 2012)-Preparing Activity: NASA SupersedingUFGS-01 83 13.07 40 (February 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2012*SECTION TABLE OF CONTENTSDIVISION 01 - GENERAL REQUIREMENTSSECTIO

2、N 01 83 13.07 40RELIABILITY CENTERED ACCEPTANCE FOR SUPERSTRUCTURE PERFORMANCE REQUIREMENTS02/12PART 1 GENERAL1.1 SYSTEM DESCRIPTION1.2 REFERENCES1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.5 WARRANTYPART 2 PRODUCTS2.1 PRODUCT DATA2.1.1 Manufacturers Product Data2.1.2 Certification Data2.1.3 Specific Equip

3、ment Data2.1.4 Extra MaterialsPART 3 EXECUTION3.1 INSTALLATION3.2 EXAMINATION3.3 FIELD QUALITY CONTROL AND ACCEPTANCE TESTING3.3.1 Predictive Testing and Inspection Tests3.3.2 Baseline Data from Verification Testing3.4 OPERATIONS AND MAINTENANCE3.5 ACCEPTANCE DOCUMENTATION- End of Section Table of C

4、ontents -SECTION 01 83 13.07 40 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-01 83 13.07 40 (February 2012)-Preparing Activity: NASA SupersedingUFGS-01 83 13.07 40 (February 2010)UNIFIED FACILITIES GUIDE

5、SPECIFICATIONSReferences are in agreement with UMRL dated January 2012*SECTION 01 83 13.07 40RELIABILITY CENTERED ACCEPTANCE FOR SUPERSTRUCTURE PERFORMANCE REQUIREMENTS02/12*NOTE: This specification covers the AIR FORCE ARMY NASA NAVY requirements for Reliability Centered Building and Equipment Acce

6、ptance for Superstructures Performance requirements (bridges, cranes, towers, locks, storage tanks, etc.). The contents universally apply to structural systems and may be utilized by other organizations, if deemed beneficial.Refer to Section 01 83 00.07 40 RELIABILITY CENTERED ACCEPTANCE FOR FACILIT

7、Y SHELLS (foundations, structure, walls, openings, roofs, insulation and vapor barrier systems, etc.).Refer to Section 01 86 12.07 40 RELIABILITY CENTERED ACCEPTANCE FOR MECHANICAL SYSTEMS for HVAC and Plumbing systems.Refer to Section 01 86 26.07 40 RELIABILITY CENTERED ACCEPTANCE FOR ELECTRICAL SY

8、STEMS for facility electrical power and distribution systems.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit this guide specification for project specific requirements by

9、 adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments, suggestions and recommended changes for this guide specificatio

10、n are welcome and should be submitted as a Criteria Change Request (CCR).*SECTION 01 83 13.07 40 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PART 1 GENERAL1.1 SYSTEM DESCRIPTIONThis specification establishes acceptance requirements to ensur

11、e all equipment and structural systems installed by the Contractor have been installed properly and contain no identifiable defects that will shorten the design life of the equipment or structure. These requirements utilize Predictive Testing “DO“ for District Office (Engineering Division or other o

12、rganization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second brackete

13、d item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.information only. When used, a designation following the “G“ designation identifies the office that will review the sub

14、mittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-01 Preconstruction SubmittalsMaterial, Equipment, and Fixture Lists; G; G, _Quality Control Plan; G; G, _SD-02 Shop DrawingsFabrication Drawings; G; G, _Layout Drawings; G; G, _SD-03 Product D

15、ataManufacturers Catalog Data; G; G, _Specific Equipment Data; G; G, _Spare Parts List; G; G, _Warranty; G; G, _SD-04 SamplesSamples; G; G, _SD-06 Test ReportsSECTION 01 83 13.07 40 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Alignment (Las

16、er preferred); G; G, _Balance Test and Measurement; G; G, _Hydrostatic Test; G; G, _Infrared Thermography Test; G; G, _Mechanical Performance Test; G; G, _Tank Integrity Test; G; G, _Ultrasonic (Airborne) Test; G; G, _Verification of Liquid Level; G; G, _Verification of Relief Devices; G; G, _Visual

17、 Inspection; G; G, _SD-07 CertificatesCertificates; G; G, _SD-08 Manufacturers InstructionsManufacturers Instructions; G; G, _SD-10 Operation and Maintenance DataOperations and Maintenance Manuals; G; G, _SD-11 Closeout SubmittalsAcceptance Documentation; G; G, _Baseline Data Report; G; G, _1.4 QUAL

18、ITY ASSURANCESubmit a Quality Control plan outlining the intended methods of receiving, testing, and installing equipment and structural components. The RCBEA GUIDE specifies minimum testing and test equipment requirements. Use certified personnel trained in the appropriate acceptance testing PT iss

19、ued directly to the Government. Perform SECTION 01 83 13.07 40 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-corrective action that becomes necessary because of defective materials and workmanship while system is under warranty 7_ days after

20、notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within the specified period of time constitutes grounds for having the corrective action and repairs performed by others and the cost billed to the Contractor. Provide a 1_ year(s) minimum contrac

21、tor installation warranty.PART 2 PRODUCTS2.1 PRODUCT DATASubmit material, equipment, and fixture lists for all equipment, structural components, materials, and fixtures planned for use to complete the job before commencing work. Include at a minimum, the items description, quantity, manufacturers st

22、yle or catalog numbers, and specification and drawing reference numbers. Provide a complete list of construction equipment to be used.Provide product samples for structural system components, at a minimum include _ penetrations, fasteners, and finish color swatches for Contracting Officer approval p

23、rior to commencing work or ordering materials. Size samples to clearly illustrate product features and characteristics.2.1.1 Manufacturers Product DataInclude manufacturers standard catalog data, at least 5 weeks_ prior to the purchase or installation of a particular component, highlighted to show m

24、aterial, size, options, equipment performance data charts and curves, etc. in detail to demonstrate compliance with contract requirements. Include manufacturers recommended installation instructions and procedures. If vibration isolation is specified for a component, include vibration isolator liter

25、ature containing catalog cuts and certification that the isolation characteristics of the isolators provided meet the manufacturers recommendations. Submit for each specified component.Submit fabrication drawings for equipment and structural components consisting of fabrication and assembly details

26、to be performed in the factory.Submit manufacturers catalog data (as applicable) for the following equipment and structural components: a. Cranesb. Structural Componentsc. Tanks and Storage Tank Pressurizedd. Tanks and Storage Tank Unpressurizede. Towersf. _SECTION 01 83 13.07 40 Page 6Provided by I

27、HSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.1.2 Certification DataSubmit applicable certificates for the equipment and structural components listed below showing conformance with test requirements, laboratory certifications, etc. as required by the project

28、specification. a. Cranesb. Structural Componentsc. Tanks and Storage Tank Pressurizedd. Tanks and Storage Tank Unpressurizede. Towers2.1.3 Specific Equipment DataSubmit the following information for all equipment and structural components listed below: location of installation, AIR FORCE ARMY NASA N

29、AVY Identification number, date of installation (required or actual acceptance date), and applicable AIR FORCE ARMY NASA NAVY reference drawing number. Unless explicitly stated in submitted manufacturers literature, provide and submit the following specific equipment data: a. Cranes (1) Alignment (L

30、aser preferred) (2) Balance Test and Measurement (3) Mechanical Performance Testb. Tanks and Storage Tank Pressurized (1) Tank Identification (type) (2) Volume (3) Hydrostatic Testc. Tanks and Storage Tank Unpressurized (1) Tank Identification (storage solution type) (2) Volume in U.S. gallons (3) H

31、ydrostatic Testd. Structural Components (1) Alignment (Laser preferred) (2) Infrared Thermography Test2.1.4 Extra MaterialsSubmit spare parts list data for each different item of material and equipment specified, after approval of detail drawings and not later than SECTION 01 83 13.07 40 Page 7Provi

32、ded by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_ months prior to the date of beneficial occupancy. Include in the data a complete list of parts and supplies, with current unit prices and source of supply, a recommended spare parts list for 12 months oper

33、ation, and a list of the parts recommended by the manufacturer to be replaced after 1 and _ year(s) of service.PART 3 EXECUTION3.1 INSTALLATIONSubmit layout drawings for all installed equipment and structural components consisting of equipment layouts including assembly, applicable manufacturers ins

34、tructions, installation details and connection diagrams.3.2 EXAMINATIONPerform visual inspection on the equipment and structural components listed below as instructed by the RCBEA GUIDE. Correct all abnormalities or defects as directed by the Contracting Officer. a. Cranesb. Structural Componentsc.

35、Tanks and Storage Tank Pressurizedd. Tanks and Storage Tank Unpressurizede. Towers3.3 FIELD QUALITY CONTROL AND ACCEPTANCE TESTING*NOTE: The acceptance criteria, as defined in this specification, may also be used to establish the required baselines for future maintenance.At the Governments option, G

36、overnment may elect not to have the Contractor perform acceptance testing, but instead the acceptance testing may be performed either by Government personnel or other designated third party personnel. This option can be exercised on a case-by-case basis. Regardless of who performs the acceptance tes

37、ting, Contractor compliance with the requirements of acceptance is still mandatory.*Deliver equipment and services that meet the contract requirements and specifications. Ensure all equipment is free of latent manufacturing and installation defects, and acceptance criteria are met. Perform acceptanc

38、e testing as defined in this specification using both traditional and PT&I technologies. The Government will observe and monitor the acceptance testing, analysis and documentation as part of the Governments Quality Assurance Program. Satisfactory completion of all acceptance requirements is required

39、 to obtain Government approval and acceptance of the Contractors work.SECTION 01 83 13.07 40 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.3.1 Predictive Testing and Inspection Tests*NOTE: Predictive Testing and Inspection (PT&I) involves t

40、he use of acceptance and inspectiontechniques that are non-intrusive and non-destructive in order to avoid introducing problems. It also involves the use of data collection devices, data analysis and computer databases to store and trend information. Typical PT&I technologies used during equipment a

41、nd structural component acceptance includes, but is not limited to: infrared thermography, airborne ultrasonics, integrity testing, and verification of liquid levels and relief devices.The PT&I tests prescribed in this section are MANDATORY for all AIR FORCE ARMY NASA NAVY assets and systems identif

42、ied as Critical, Configured, or Mission Essential. Unless the PT&I test is designated as “optional“, do not remove the requirement from this specification. If the system is non-critical, non-configured, and not mission essential, use sound engineering discretion to assess the value of adding these a

43、dditional test and acceptance requirements.Enhanced acceptance criteria may have an impact on contractor cost, and therefore AIR FORCE ARMY NASA NAVY cost. It is not the intent of these acceptance criteria to unnecessarily drive up the cost of equipment installations and contractor work. If the cost

44、 of the added inspections and the cost of enhanced equipment designs outweigh their performance and life-cycle value, then obviously requiring overly restrictive acceptance criteria should not be used. The acceptance criteria should define the “minimum” limits essential for a good, quality installation. See the RCBEA GUIDE for additional information regarding cost feasibility of PT&I.*Perform the following PT&I Tests in accordance with the requirements and criteria established in the RCBEA GUIDE. Include test point locations in all submitted reports.a. Perform Alignment (Laser prefer