REG UFGS-03 62 16-2012 METALLIC NON-SHRINK GROUTING.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-03 62 16 (February 2012)-Preparing Activity: NASA SupersedingUFGS-03 62 16 (May 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2012*SECTION TABLE OF CONTENTSDIVISION 03 - CONCRETESECTION 03 62 16METALLIC NON-SHRINK

2、 GROUTING02/12PART 1 GENERAL1.1 REFERENCES1.2 SUBMITTALS1.3 GROUT PLACEMENT PLAN AND INSPECTION REPORTSPART 2 PRODUCTS2.1 PORTLAND CEMENT2.2 AGGREGATES2.3 WATER2.4 EXPANSIVE ADMIXTURES2.5 EXPANSIVE GROUTPART 3 EXECUTION3.1 PREPARATION3.2 MIXING3.3 PLACING GROUT3.4 PROTECTION AND CURING- End of Secti

3、on Table of Contents -SECTION 03 62 16 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-03 62 16 (February 2012)-Preparing Activity: NASA SupersedingUFGS-03 62 16 (May 2009)UNIFIED FACILITIES GUIDE SPECIFICAT

4、IONSReferences are in agreement with UMRL dated January 2012*SECTION 03 62 16METALLIC NON-SHRINK GROUTING02/12*NOTE: This guide specification covers the requirements for the material and application of expansive grout to ensure structural integrity of construction.Associated work found in other sect

5、ions includes preparation of surfaces to receive grout. Indicate areas of application on the drawings.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit this guide specifica

6、tion for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments, suggestions and recomm

7、ended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic de

8、signation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections SECTION 03 62 16 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-

9、,-,-Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconc

10、ile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI)ACI 211.5R (2001; R 2009) Guide for Sub

11、mittal of Concrete ProportionsACI 214R (2011) Evaluation of Strength Test Results of ConcreteACI 311.4R (2005) Guide for Concrete InspectionACI MCP PACK (2011) Manual of Concrete PracticeASTM INTERNATIONAL (ASTM)ASTM C150/C150M (2011) Standard Specification for Portland CementASTM C33/C33M (2011a) S

12、tandard Specification for Concrete Aggregates1.2 SUBMITTALS*NOTE: Review Submittal Description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project.The Guide Specification technical editors have designated those

13、 items that require Government approval, due to their complexity or criticality, with a “G.“ Generally, other submittal items can be reviewed by the Contractors Quality Control System. Only add a “G” to an item, if the submittal is sufficiently important or complex in context of the project.For subm

14、ittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ f

15、or District Office SECTION 03 62 16 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-(Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes followin

16、g the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ des

17、ignation are for Contractor Quality Control approval.for information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-01 Preconstructi

18、on SubmittalsGrout Placement and Inspection Reports; G; G, _SD-04 SamplesAggregates; G; G, _Expansive Admixtures; G; G, _SD-06 Test ReportsExpansion; G; G, _Compressive Strength; G; G, _Grout Placement and Inspection Reports; G; G, _Expansive Grout; G; G, _Portland Cement; G; G, _SD-07 CertificatesP

19、ortland Cement; G; G, _Expansive Admixtures; G; G, _Expansive Grout; G; G, _Aggregates; G; G, _1.3 GROUT PLACEMENT PLAN AND INSPECTION REPORTSProvide examples of Grout Placement and Inspection Reports in accordance with ACI 214R, ACI 211.5R, ACI 311.4R and ACI MCP PACK. Show details of proposed meth

20、ods of application, with written instructions from the manufacturer for the use expansive admixture at least 45 _ calendar days prior to the start of expansive concrete operations.Include a copy of records of inspections and tests as well as the records SECTION 03 62 16 Page 4Provided by IHSNot for

21、ResaleNo reproduction or networking permitted without license from IHS-,-,-of corrective action taken. Include descriptions of preparation of cavities for placement of grout; proper mixing, placement, and curing of grout with methods of preventing discoloration.PART 2 PRODUCTS2.1 PORTLAND CEMENTConf

22、orm to ASTM C150/C150M for Cement, Type I.2.2 AGGREGATESSubmit samples conforming to ASTM C33/C33M for aggregates and the gradation as directed.2.3 WATERProvide potable water.2.4 EXPANSIVE ADMIXTURES*NOTE: Select one of next two paragraphs depending on type of expansive admixture required.Select the

23、 first paragraph for Type A expansive grout, described below.* Use admixture consisting of an oxidizable metallic aggregate.Use admixture consisting of a metallic aluminum powder. Submit samples to the Contracting Officer prior to commencement of work for review and acceptance.2.5 EXPANSIVE GROUT*NO

24、TE: Select one of the following two paragraphs depending on the type of grout required. Last paragraph is applicable to either selection. Types are described as follows:Type A grout derives its expansive properties from oxidation of metallic aggregate. Oxidation and consequent expansion may be expec

25、ted to continue until either the aggregate has been completely oxidized or until the grout, in plane, has been sealed off from further contact with oxygen.Type B grout derives its expansive properties from the liberation of gas into the mixture during and after mixing. Chemical reaction causes evolu

26、tion of hydrogen gas. Expansion may be expected to continue until either the gas-liberating mechanism has been exhausted or until the mixture has solidified to such an extent that the tendency for evolving gas to expand is effectively resisted by the stiffness of SECTION 03 62 16 Page 5Provided by I

27、HSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-the grout.* Provide Type A grout containing an oxidizable metallic aggregate and an oxidation-promoting ingredient. Conform to the manufacturers printed instructions.Provide Type B grout containing a metallic alumin

28、um powder with alkali hydroxides in solution. Do not exceed 1 teaspoon per bag of cement for the quantity of aluminum powder. Provide testing and submit test reports for the expansive grout to meet the following performance requirements:Expansion: 28 calendar days - Percent maximum: 0.4- Percent min

29、imum: 0.3Compressive Strength: 27.6 Megapascal 4,000 psiPART 3 EXECUTION3.1 PREPARATION*NOTE: Verify that the section referenced below is included in specification.*Prepare cavities for grouting by cleaning away foreign matter, laitance, dirt, grease or oil. Clean all contact surfaces of concrete an

30、d masonry no less than 24 hours before grout application.Fill blind cavities by pressure injection under controlled venting. Start injection and continue with the vent open until waste grout is expelled through vent with the same consistency, then block the vent for pressurization to 413 kilopascal

31、60 psi. Use lower pressures when damage to construction may result.3.2 MIXINGMix grout ingredients for both cementitious grout and epoxy grout in accordance with the manufacturers written mixing instructions and recommendations.Mix grout materials in proper mechanical mixers.Mix grout as close to wo

32、rk area as possible.3.3 PLACING GROUTPlace grout in accordance with the manufacturers written installation instructions and recommendations. Do not use grout which has begun to set or if more than one hour has elapsed after initial mixing.3.4 PROTECTION AND CURINGProtect freshly placed grout from pr

33、emature drying and excessive cold or SECTION 03 62 16 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-hot temperatures. Comply with manufacturers requirements for cold-weather and hot-weather protection during curing.- End of Section -SECTION 03 62 16 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-