REG UFGS-22 07 19 00 40-2013 PLUMBING PIPING INSULATION.pdf

1、USACE / NAVFAC / AFCEC / NASA UFGS-22 07 19.00 40 (August 2013)-Preparing Activity: NASA SupersedingUFGS-22 07 19 (February 2011)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2013*SECTION TABLE OF CONTENTSDIVISION 22 - PLUMBINGSECTION 22 07 19.00 40PLUMBING

2、 PIPING INSULATION08/13PART 1 GENERAL1.1 REFERENCES1.2 ADMINISTRATIVE REQUIREMENTS1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Recycled MaterialsPART 2 PRODUCTS2.1 PERFORMANCE REQUIREMENTS2.2 COMPONENTS2.2.1 Insulation2.2.1.1 Mineral Fiber Insulation2.2.1.2 Cellular Elastomer Insulation2.2.1.3 Cellular

3、Glass Insulation2.2.1.4 Calcium Silicate Insulation2.2.1.5 Fiberglass Insulation2.2.1.6 Polyisocyanurate Pipe Insulation2.2.1.7 Pipe Barrel2.2.1.8 Pipe Fittings2.2.1.9 Flexible Blankets2.2.2 Adhesives2.2.2.1 Cloth Adhesives2.2.2.2 Vapor-Barrier Material Adhesives2.2.2.3 Cellular Elastomer Insulation

4、 Adhesive2.2.3 Insulating Cement2.2.3.1 General Purpose Insulating Cement2.2.3.2 Finishing Insulating Cement2.2.4 Caulk2.2.5 Corner Angles2.2.6 Jacketing2.2.6.1 Aluminum Jacket2.2.6.2 Asphalt-Saturated Felt2.2.6.3 Stainless Steel Jacket2.2.6.4 Glass Cloth JacketSECTION 22 07 19.00 40 Page 1Provided

5、by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.2.6.5 PVC Jacket2.2.7 Coatings2.2.7.1 Outdoor Vapor-Barrier Finishing2.2.7.2 Indoor Vapor-Barrier Finishing2.2.7.3 Outdoor and Indoor Nonvapor-Barrier Finishing (NBF)2.2.7.4 Cellular-Elastomer Insulation Coati

6、ng2.2.7.5 Coating Color2.2.8 Tape2.3 MATERIALSPART 3 EXECUTION3.1 PREPARATION3.2 INSTALLATION OF INSULATION SYSTEMS3.2.1 Dual-Temperature (Hot- and Chilled-) Water Piping3.2.2 Hot-Water, Steam, and Condensate-Return Piping3.2.3 Cold-Water and Condensate-Drain Piping3.2.4 Refrigerant Suction Piping3.

7、2.5 Cooling-Tower Circulating Water Piping3.2.6 Steam and Condensate Piping, 2.4 Megapascal 350 Psig3.2.7 Hot Water Heating Converter3.2.8 Chilled-Water and Dual-Temperature Pumps3.2.9 Low-Pressure Steam and Condensate, Weather-Exposed3.2.10 Steam and Condensate, Weather-Exposed, 861 Kilopascal 125

8、Psig3.2.11 Steam and Condensate, Weather-Exposed, 2.4 Megapascal 350 Psig3.3 APPLICATION3.3.1 Type T-1, Mineral Fiber with Vapor-Barrier Jacket3.3.2 Type T-2, Mineral Fiber with Glass Cloth Jacket3.3.3 Type T-3, Cellular Elastomer3.3.4 Type T-4, Cellular Glass with Vapor-Barrier Jacket3.3.5 Type T-5

9、 Calcium Silicate with Glass Cloth Jacket (Piping)3.3.6 Type T-6, Mineral Fiber with Aluminum Jacket3.3.7 Type T-7, Calcium Silicate with Glass Cloth Jacket (Surfaces)3.3.8 Type T-9, Cellular Elastomer3.3.9 Type T-10, Mineral-Fiber Fill3.3.10 Type T-17, Calcium Silicate Weatherproof Jacket3.4 FIELD

10、 QUALITY CONTROL- End of Section Table of Contents -SECTION 22 07 19.00 40 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCEC / NASA UFGS-22 07 19.00 40 (August 2013)-Preparing Activity: NASA SupersedingUFGS-22 07 19 (Febru

11、ary 2011)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2013*SECTION 22 07 19.00 40PLUMBING PIPING INSULATION08/13*NOTE: This guide specification covers the requirements for field-applied insulation for hot and cold water and steam piping, exterior condensate

12、 piping including aboveground piping, piping on piers, piping under piers, piping in trenches on piers, piping in tunnels, and piping in manholes but does not cover cryogenic piping.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specific

13、ation or preparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respecti

14、ve project, whether or not brackets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL*NOTE: If Section 23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS is no

15、t included in the project specification, applicable requirements therefrom should be inserted and the following paragraph deleted.*Section 23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS applies to work specified in this section.SECTION 22 07 19.00 40 Page 3Provided by IHSNot for

16、 ResaleNo reproduction or networking permitted without license from IHS-,-,-1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organi

17、zation, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.Referenc

18、es not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within

19、 the text by the basic designation only.ASTM INTERNATIONAL (ASTM)ASTM A167 (1999; R 2009) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and StripASTM A240/A240M (2012a) Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet,

20、 and Strip for Pressure Vessels and for General ApplicationsASTM B209 (2010) Standard Specification for Aluminum and Aluminum-Alloy Sheet and PlateASTM B209M (2010) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)ASTM C1136 (2012) Standard Specification for Flexible, L

21、ow Permeance Vapor Retarders for Thermal InsulationASTM C195 (2007; R 2013) Standard Specification for Mineral Fiber Thermal Insulating CementASTM C449 (2007; R 2013) Standard Specification for Mineral Fiber Hydraulic-Setting Thermal Insulating and Finishing CementASTM C533 (2013) Standard Specifica

22、tion for Calcium Silicate Block and Pipe Thermal InsulationSECTION 22 07 19.00 40 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM C534/C534M (2011) Standard Specification for Preformed Flexible Elastomeric Cellular Thermal Insulation in Sh

23、eet and Tubular FormASTM C547 (2012) Standard Specification for Mineral Fiber Pipe InsulationASTM C552 (2012b) Standard Specification for Cellular Glass Thermal InsulationASTM C553 (2011) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial ApplicationsAS

24、TM C591 (2012a) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal InsulationASTM C592 (2012) Standard Specification for Mineral Fiber Blanket Insulation and Blanket-Type Pipe Insulation (Metal-Mesh Covered) (Industrial Type)ASTM C795 (2008; R 2013) Standard Specifi

25、cation for Thermal Insulation for Use in Contact with Austenitic Stainless SteelASTM C916 (1985; R 2007) Standard Specification for Adhesives for Duct Thermal InsulationASTM C920 (2011) Standard Specification for Elastomeric Joint SealantsASTM C921 (2010) Standard Practice for Determining the Proper

26、ties of Jacketing Materials for Thermal InsulationASTM D226/D226M (2009) Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and WaterproofingASTM D579 (2010) Standard Specification for Greige Woven Glass FabricsASTM E84 (2012c) Standard Test Method for Surface Burning Characte

27、ristics of Building MaterialsASTM E96/E96M (2012) Standard Test Methods for Water Vapor Transmission of MaterialsNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 220 (2012) Standard on Types of Building ConstructionNFPA 255 (2006; Errata 2006) Standard Method of Test of Surface Burning Characteristic

28、s of SECTION 22 07 19.00 40 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Building MaterialsSOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)SAE AMS 3779 (1990; Rev A; R 1994) Tape Adhesive, Pressure Sensitive Thermal Radiation Resistant, A

29、luminum Foil/Glass ClothU.S. GENERAL SERVICES ADMINISTRATION (GSA)FED-STD-595 (Rev C; Notice 1) Colors Used in Government ProcurementU.S. GREEN BUILDING COUNCIL (USGBC)LEED (2002; R 2005) Leadership in Energy and Environmental Design(tm) Green Building Rating System for New Construction (LEED-NC)1.2

30、 ADMINISTRATIVE REQUIREMENTSWithin 30 _ days of Contract Award, submit installation drawings for pipe insulation, conforming with the adhesive manufacturers written instructions for installation. Submit installation manual clearly stating the manufacturers instructions for insulation materials.1.3 S

31、UBMITTALS*NOTE: Review Submittal Description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project.The Guide Specification technical editors have designated those items that require Government approval, due to th

32、eir complexity or criticality, with a “G.“ Generally, other submittal items can be reviewed by the Contractors Quality Control System. Only add a “G” to an item, if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army proje

33、cts, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other

34、organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracket

35、ed SECTION 22 07 19.00 40 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control

36、approval.for information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsInstallation Drawings; G; G, _SD-03 Product

37、DataAdhesives; G; G, _LEEDCoatings; G; G, _LEEDInsulating Cement; G; G, _Insulation Materials; G; G, _LEEDJacketing; G; G, _Tape; G; G, _SD-07 CertificatesRecycled Materials; G; G, _LEEDSD-08 Manufacturers InstructionsInstallation Manual; G; G, _1.4 QUALITY ASSURANCE1.4.1 Recycled MaterialsProvide t

38、hermal insulation containing recycled materials LEED to the extent practicable, provided that the material meets all other requirements of this section. The minimum recycled material content of the following insulation types are:a. Rock Wool - 75 percent slag by weightb. Fiberglass - 20-25 percent g

39、lass cullet by weightc. Plastic Rigid Foam - 9 percent recovered materiald. Polyisocyanurate/Polyurethane - 9 percent recovered materiale. Rigid Foam - 9 percent recovered materialSubmit recycled materials documentation indicating percentage of post-industrial and post-consumer recycled content per

40、unit of product. Indicate relative dollar value of recycled content products to total dollar value of products included in project.SECTION 22 07 19.00 40 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PART 2 PRODUCTS2.1 PERFORMANCE REQUIREMENT

41、SProvide noncombustible thermal-insulation system materials, as defined by NFPA 220. Provide adhesives, coatings, sealants, facings, jackets, and thermal-insulation materials, except cellular elastomers, with a flame-spread classification (FSC) of 25 or less _, and a smoke-developed classification (

42、SDC) of 50 or less _. Determine these maximum values in accordance with ASTM E84 NFPA 255. Provide coatings and sealants that are nonflammable in their wet state.Provide adhesives, coatings, and sealants with published or certified temperature ratings suitable for the entire range of working tempera

43、tures normal for the surfaces to which they are to be applied.2.2 COMPONENTS2.2.1 Insulation*NOTE: Select the applicable types of insulating materials used in the project and delete those which are not applicable.*Provide insulation with maximum value conductances as tested at any point, not an aver

44、age. Replace or augment insulation conductance found by testing to exceed the specified maximum by an additional thickness to bring it to the required maximum conductance and a complete finishing system.2.2.1.1 Mineral Fiber InsulationProvide mineral fiber insulation conforming to ASTM C592 ASTM C553 ASTM C547 and suitable for surface temperatures up to 188 degrees C 370 degrees F. Provide insulation with a density not less than _64.1 kilograms per cubic meter _4-pound per cubic foot and with thermal conductivity not greater than _