SAE AMS 3653F-2016 Tubing Electrical Insulation Standard Wall Extruded Polytetrafluoroethylene (PTFE).pdf

1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2016 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS3653F AEROSPACE MATERIAL SPECIFICATION AMS3653 REV. F Issued 1957-01 Reaffirme

5、d 1999-01 Revised 2016-09 Superseding AMS3653E Tubing, Electrical Insulation Standard Wall, Extruded Polytetrafluoroethylene (PTFE) RATIONALE Minor changes are a result of 5 year review. 1. SCOPE 1.1 Form This specification covers extruded polytetrafluoroethylene (PTFE) in the form of flexible tubin

6、g. 1.2 Application This tubing has been used typically as electrical insulating sheath up to 260 C (500 F), but usage is not limited to such applications. 1.3 Safety - Hazardous Materials While the materials, methods, applications, and processes described or referenced in this specification may invo

7、lve the use of hazardous materials, this specification does not address the hazards which may be involved in such use. It is the sole responsibility of the user to ensure familiarity with the safe and proper use of any hazardous materials and to take necessary precautionary measures to ensure the he

8、alth and safety of all personnel involved. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific docume

9、nt issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply. SAE INTERNATIONAL AMS3653F Page 2 of 8 2.1 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Bo

10、x C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM D876 Testing Nonrigid Vinyl Chloride Polymer Tubing Used for Electrical Insulation ASTM D1675 Testing Polytetrafluoroethylene Tubing 2.2 U.S. Government Publications Copies of these documents are available online at http

11、:/quicksearch.dla.mil. MIL-STD-104 Limit for Electrical Insulation Color MIL-STD-2073-1 Standard Practice for Military Packaging 3. TECHNICAL REQUIREMENTS 3.1 Material Shall be flexible tubing made from extruded polytetrafluoroethylene (PTFE). 3.2 Color Shall be natural, ranging from colorless trans

12、lucent to semi-opaque white. When ordered in colors, the colors shall be in accordance with MIL-STD-104 or as agreed upon by purchaser and vendor. 3.3 Properties Tubing shall conform to the requirements shown in Table 1; tests shall be performed on the tubing supplied and in accordance with specifie

13、d ASTM methods, insofar as practicable: SAE INTERNATIONAL AMS3653F Page 3 of 8 Table 1 - Properties Paragraph Property Requirement Test Method 3.3.1 Tensile Strength at 200% Elongation 2500 to 6000 psi (17.2 to 41.4 MPa) ASTM D876 73.4 F 3.6 F (23 C 2 C) 3.3.2 Elongation, minimum 200% ASTM D876 73.4

14、 F 3.6 F (23 C 2 C) 3.3.3 Dielectric Breakdown Voltage, minimum average Nominal Nominal Wall Thickness Wall Thickness Inch Millimeters 0.009 0.23 0.012 0.30 0.016 0.41 0.020 0.51 0.025 0.64 0.030 0.76 0.035 0.89 0.040 1.02 8000 volts 10 000 volts 13 000 volts 16 000 volts 18 000 volts 20 000 volts 2

15、0 000 volts 20 000 volts ASTM D876 73.4 F 3.6 F (23 C 2 C) 3.3.4 Specific Gravity 2.14 - 2.21 ASTM D1675 3.3.5 Strain Relief (shrinkage), maximum 1.0% ASTM D1675 572 F 5 F (300 C 3 C) 3.3.6 Volatile Loss, maximum 0.05% ASTM D1675 572 F 5 F (300 C 3 C) 3.4 Quality Tubing, as received by purchaser, sh

16、all be uniform in quality and condition, smooth, and free from foreign materials and from imperfections detrimental to usage of the tubing. 3.5 Sizes and Tolerances Shall be as shown in Table 2; tolerances apply at 68 to 86 F (20 to 30 C), measured in accordance with ASTM D1675. 4. QUALITY ASSURANCE

17、 PROVISIONS 4.1 Responsibility for Inspection The vendor of tubing shall supply all samples for vendors tests and shall be responsible for performing all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the tubing conforms

18、 to the requirements of this specification. SAE INTERNATIONAL AMS3653F Page 4 of 8 Table 2A - Sizes and tolerances, inch/pound units Size No. ID, Inches Nominal ID, Inches Minimum ID, Inches Maximum Wall Thickness Inch Nominal Wall Thickness Tolerance Inch 30 0.012 0.010 0.015 0.009 0.002 28 0.015 0

19、.013 0.019 0.009 0.002 26 0.018 0.016 0.022 0.009 0.002 24 0.022 0.020 0.027 0.012 0.003 23 0.026 0.023 0.030 0.012 0.003 22 0.028 0.025 0.032 0.012 0.003 21 0.032 0.029 0.036 0.012 0.003 20 0.034 0.032 0.040 0.016 0.003 19 0.038 0.036 0.044 0.016 0.003 18 0.042 0.040 0.049 0.016 0.003 17 0.047 0.04

20、5 0.054 0.016 0.003 16 0.053 0.051 0.061 0.016 0.003 15 0.059 0.057 0.067 0.016 0.003 14 0.066 0.064 0.074 0.016 0.003 13 0.076 0.072 0.082 0.016 0.003 12 0.085 0.081 0.091 0.016 0.003 11 0.095 0.091 0.101 0.016 0.003 10 0.106 0.102 0.112 0.016 0.003 9 0.118 0.114 0.124 0.020 0.004 1/8 0.125 0.120 0

21、.130 0.020 0.004 8 0.133 0.129 0.141 0.020 0.004 7 0.148 0.144 0.158 0.020 0.004 6 0.166 0.162 0.178 0.020 0.004 5 0.186 0.182 0.198 0.020 0.004 4 0.208 0.204 0.224 0.020 0.004 3 0.234 0.229 0.249 0.020 0.004 1/4 0.255 0.250 0.260 0.020 0.004 2 0.263 0.258 0.278 0.020 0.004 1 0.294 0.289 0.311 0.020

22、 0.004 5/16 0.321 0.313 0.334 0.020 0.004 0 0.330 0.325 0.347 0.020 0.004 3/8 0.387 0.375 0.399 0.025 0.005 7/16 0.451 0.438 0.464 0.025 0.005 1/2 0.515 0.500 0.530 0.025 0.005 5/8 0.643 0.625 0.662 0.025 0.005 3/4 0.772 0.750 0.795 0.030 0.006 7/8 0.901 0.875 0.927 0.035 0.007 1 1.030 1.000 1.060 0

23、.035 0.007 1-1/4 1.287 1.250 1.325 0.040 0.007 SAE INTERNATIONAL AMS3653F Page 5 of 8 Table 2B - Sizes and tolerances, SI units Size No. ID Millimeters Nominal ID Millimeters Minimum ID Millimeters Maximum Wall Thickness Millimeters Nominal Wall Thickness Tolerance Millimeter 30 0.30 0.25 0.38 0.23

24、0.05 28 0.38 0.33 0.48 0.23 0.05 26 0.46 0.41 0.56 0.23 0.05 24 0.56 0.51 0.68 0.30 0.08 23 0.66 0.58 0.76 0.30 0.08 22 0.71 0.64 0.81 0.30 0.08 21 0.81 0.74 0.91 0.30 0.08 20 0.86 0.81 1.02 0.41 0.08 19 0.96 0.91 1.12 0.41 0.08 18 1.07 1.02 1.24 0.41 0.08 17 1.19 1.14 1.37 0.41 0.08 16 1.35 1.30 1.

25、55 0.41 0.08 15 1.50 1.45 1.70 0.41 0.08 14 1.68 1.62 1.88 0.41 0.08 13 1.93 1.83 2.08 0.41 0.08 12 2.16 2.06 2.31 0.41 0.08 11 2.41 2.31 2.56 0.41 0.08 10 2.69 2.59 2.84 0.41 0.08 9 3.00 2.90 3.15 0.51 0.10 1/8 3.18 3.05 3.30 0.51 0.10 8 3.38 3.28 3.58 0.51 0.10 7 3.76 3.66 4.01 0.51 0.10 6 4.22 4.

26、11 4.52 0.51 0.10 5 4.72 4.62 5.03 0.51 0.10 4 5.28 5.18 5.69 0.51 0.10 3 5.93 5.82 6.32 0.51 0.10 1/4 6.48 6.35 6.60 0.51 0.10 2 6.68 6.55 7.06 0.51 0.10 1 7.47 7.34 7.90 0.51 0.10 5/16 8.15 7.95 8.48 0.51 0.10 0 8.38 8.26 8.81 0.51 0.10 3/8 9.83 9.52 10.13 0.64 0.13 7/16 11.46 11.12 11.78 0.64 0.1

27、3 1/2 13.08 12.70 13.46 0.64 0.13 5/8 16.33 15.88 16.81 0.64 0.13 3/4 19.61 19.05 20.19 0.76 0.15 7/8 22.88 22.22 23.54 0.89 0.18 1 26.16 25.40 26.92 0.89 0.18 1-1/4 32.69 31.75 33.66 1.02 0.18 SAE INTERNATIONAL AMS3653F Page 6 of 8 4.2 Classification of Tests 4.2.1 Acceptance Tests Tests for the re

28、quirements shown in Table 3 are acceptance tests and shall be performed on each lot: Table 3 - Acceptance tests Requirement Paragraph Reference Tensile Strength 3.3.1 Elongation 3.3.2 Dielectric Breakdown Voltage 3.3.3 Specific Gravity 3.3.4 Sizes and Tolerances 3.5 4.2.2 Preproduction Tests Tests f

29、or all technical requirements are preproduction tests and shall be performed prior to or on the initial shipment of tubing to a purchaser, when a change in ingredients and/or processing requires reapproval as in 4.4,2, and when purchaser deems confirmatory testing to be required. 4.2.2.1 For direct

30、U. S. Military procurement, substantiating test data and, when requested, preproduction test material shall be submitted to the cognizant agency as directed by the procuring activity, contracting officer, or request for procurement. 4.3 Sampling and Testing Shall be as follows: 4.3.1 For Acceptance

31、Tests Sufficient tubing shall be taken at random from each lot to perform all required tests. The number of determinations for each requirement shall be as specified in the applicable test procedure or, if not specified therein, not less than three. 4.3.1.1 When suitable test specimens cannot be cut

32、 from the tubing, a separate flat strip test sample shall be supplied upon request. This strip shall be prepared from tubing 1.000 inch 0.063 inch (25.40 mm 1.60 mm) in OD by 0.075 inch 0.008 inch (1.90 mm 0.20 mm) in wall thickness, mechanically slit and flattened into a strip while being extruded,

33、 and cured in the same manner as production tubing. 4.3.1.2 A lot shall be all tubing from the same batch of compound processed in one continuous run and presented for vendors inspection at one time. An inspection lot shall not exceed 500 pounds (227 kg). 4.3.1.3 When a statistical sampling plan has

34、 been agreed upon by purchaser and vendor, sampling shall be in accordance with such plan in lieu of sampling as in 4.3.1 and the report of 4.5 shall state that such plan was used. 4.3.2 For Preproduction Tests As agreed upon by purchaser and vendor. 4.4 Approval 4.4.1 Sample tubing shall be approve

35、d by purchaser before tubing for production use is supplied, unless such approval be waived by purchaser. Results of tests on production tubing shall be essentially equivalent to those on the approved sample. SAE INTERNATIONAL AMS3653F Page 7 of 8 4.4.2 Vendor shall use ingredients, manufacturing pr

36、ocedures, processes, and methods of inspection on production tubing which are essentially the same as those used on the approved sample tubing. If necessary to make any change in ingredients, in type of equipment for processing, or in manufacturing procedures, vendor shall submit for reapproval a st

37、atement of the proposed changes in ingredients and/or processing and, when requested, sample tubing. Production tubing made by the revised procedure shall not be shipped prior to receipt of reapproval. 4.5 Reports The vendor of tubing shall furnish with each shipment a report showing the results of

38、tests to determine conformance to the acceptance test requirements and stating that the tubing conforms to the other technical requirements. This report shall include the purchase order number, lot number, AMS3653F, vendors material designation, and quantity. 4.6 Resampling and Retesting If any spec

39、imen used in the above tests fails to meet the specified requirements, disposition of the tubing may be based on the results of testing three additional specimens for each original nonconforming specimen. Failure of any retest specimen to meet the specified requirements will be cause for rejection o

40、f the tubing represented. Results of all tests shall be reported. 5. PREPARATION FOR DELIVERY 5.1 Identification Each package of tubing shall be permanently and legibly marked with not less than AMS3653F, size, color, quantity, lot number, purchase order number, manufacturers identification, and dat

41、e of manufacture. 5.2 Packaging 5.2.1 Packaging shall be accomplished to ensure that the tubing, during shipment and storage, will not be permanently distorted and will be protected against damage from exposure to weather or any other normal hazard. 5.2.1.1 Standard packages shall contain quantities

42、 as agreed upon by purchaser and vendor. 5.2.1.2 Packaging of special sizes and lengths of tubing shall be as agreed upon by purchaser and vendor. 5.2.1.3 A lot may be packaged in small quantities and delivered under the basic lot approval provided lot identification is maintained. 5.2.2 Packages of

43、 tubing shall be prepared for shipment in accordance with commercial practice and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the tubing to ensure carrier acceptance and safe delivery. 5.2.3 For direct U. S. Military procurement, p

44、ackaging shall be in accordance with MIL-STD-2073-1, Commercial Level, unless Level A is specified in the request for procurement. 6. ACKNOWLEDGMENT A vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders. 7. REJECTIONS Tubing

45、 not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection. SAE INTERNATIONAL AMS3653F Page 8 of 8 8. NOTES 8.1 Revision Indicator A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical re

46、visions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contai

47、n editorial changes only. 8.2 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as the approximate equivalents of the primary units and are presented only for information. 8.3 For di

48、rect U.S. Military procurement, purchase documents should specify not less than the following: Title, number, and date of this specification Size and color of tubing desired Quantity of tubing desired Level A packaging, if required (see 5.2.3). 8.4 Tubing meeting the requirements of this specification has been classified under Federal Supply Classification (FSC) 9330. PREPARED BY AMS COMMITTEE “P“