SAE AMS 3807B-1999 Tape Aluminum Foil Sound and Vibration Damping Pressure Sensitive Adhesive《胶带 铝箔 声音和振动阻尼压敏胶》.pdf

1、SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirelyvoluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefro

2、m, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.Copyright 2006 SAE InternationalAll rights reserved. No part of this publication may be

3、reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: 724-776-4970 (outside USA)Fax: 724-

4、776-0790Email: custsvcsae.orgSAE WEB ADDRESS: http:/www.sae.orgTape, Aluminum Foil, Sound and Vibration DampingPressure Sensitive Adhesive1. SCOPE:1.1 Form: This specification covers aluminum foil tape with a pressure sensitive adhesive.1.2 Application: This product has been used typically for allev

5、iation of sound and vibration in areas where excessive noise may prevail, but usage is not limited to such applications.1.3 Classification: Tape covered by this specification is classified as follows:Type 1: Dead soft aluminum, intended primarily for application where low-to-medium temperatures and

6、moderate sound and vibration damping are required.Type 2: Fiberglass-laminated-aluminum, intended primarily for application where higher temperatures and maximum sound and vibration damping are required.1.3.1 Unless a specific type is ordered, either type may be supplied.1.4 Safety - Hazardous Mater

7、ials: While the materials, methods, applications, and processes described or referenced in this specification may involve the use of hazardous materials, this specification does not address the hazards which may be involved in such use. It is the sole responsibility of the user to ensure familiarity

8、 with the safe and proper use of any hazardous materials and to take necessary precautionary measures to ensure the health and safety of all personnel involved.AEROSPACE MATERIAL SPECIFICATIONAMS 3807BIssued OCT 1986Revised NOV 1999Reaffirmed JAN 2006Superseding AMS 3807ACopyright SAE International

9、Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMS 3807B SAE AMS 3807B- 2 -2. APPLICABLE DOCUMENTS: The issue of the following documents in effect on the date of the purchase order form a part of this specification to the exte

10、nt specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply.2.1 SAE Publications:

11、 Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.AMS 4011 Aluminum, Foil and Light Gage Sheet, 99.45Al (1145-0), AnnealedAMS 4041 Aluminum Alloy, Sheet and Plate, Alclad, 4.4Cu - 1.5Mg - 0.60Mn, (Alclad 2024 and 1-1/2% Alclad 2024, -T3 Flat Sheet, 1-1/2% Alclad 2024-T351 Plate)

12、2.2 ASTM Publications: Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.ASTM D 1000 Pressure-Sensitive Adhesive-Coated Tapes Used for Electrical and Electronic ApplicationsASTM D 3611 Accelerated Aging of Pressure-Sensitive TapesASTM D 3652 Thickness of Pressure-Sensitive

13、 and Gummed TapesASTM D 3652M Thickness of Pressure-Sensitive and Gummed Tapes (Metric)ASTM D 3715 Quality Assurance of Pressure-Sensitive TapesASTM D 3951 Commercial PackagingASTM E 756 Measuring Vibration-Damping Properties of Materials3. TECHNICAL REQUIREMENTS: 3.1 Material: Tape shall consist of

14、 an aluminum foil backing coated on one side with a pressure-sensitive adhesive.3.1.1 Backing (Type 1): Shall be smooth and scratch-free AMS 4011 aluminum foil.3.1.2 Backing (Type 2): Shall be the same as Type 1 except that the aluminum foil shall be laminated on the inside (adhesive side) with a sm

15、ooth, uniform layer of fiberglass acceptable to purchaser.3.1.3 Adhesive: Shall be pressure-sensitive, homogeneous, and coated in a smooth and evenly distributed layer on one side of the backing. The adhesive shall cause the tape to adhere immediately and firmly to clean, dry surfaces without wrinkl

16、ing, curling, breaking, or lifting. A liner over the adhesive shall be available as an option.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMS 3807B SAE AMS 3807B- 3 -3.1.4 Color: Types 1 and 2 sh

17、all be a natural aluminum color with either a shiny or matte finish.3.2 Properties: Tape shall conform to requirements shown in Table 1 and the following, determined in accordance with specified test methods on samples from rolls of tape conditioned for not less than 24 hours at 23 C 2 (73 F 4) and

18、50% 5 relative humidity.TABLE 1 - PropertiesTests Requirements Test Methods3.2.1 Thickness ASTM D 3652 orASTM D 3652M3.2.1.1 Type 1 0.008 to 0.020 inch(0.20 to 0.51 mm)3.2.1.2 Type 2 0.005 to 0.010 inch(0.13 to 0.25 mm)3.2.2 Tensile BreakingStrength, Dry,minimumASTM D 10003.2.2.1 Type I andType 2100

19、 pounds force perinch (17,513 N/m)of width3.2.3 Elongation, Dry,minimumASTM D 10003.2.3.1 Type 1 10%3.2.3.2 Type 2 6%3.2.4 Adhesion to Steel ASTM D 10003.2.4.1 Initial, minimum3.2.4.1.1 Type 1 60 ounces force perinch (0.66 N/mm) of width3.2.4.1.2 Type 2 40 ounces force perinch (0.44 N/mm) of width3.

20、2.4.2 After Aging, minimum 4.5.13.2.4.2.1 Type 1 55 ounces force perinch (0.60 N/mm) of width3.2.4.2.2 Type 2 35 ounces force perinch (0.38 N/mm) of widthCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,

21、-,-AMS 3807B SAE AMS 3807B- 4 -3.2.5 Corrosion Resistance: Test panels shall show no evidence of pitting or corrosion, determined in accordance with 4.5.2.3.2.6 Compatibility: 3.2.6.1 Type 1 tape shall show no evidence of deterioration of the backing and shall show no adhesive mass transfer on remov

22、al of the tape from the test panel, determined in accordance with 4.5.3.3.2.6.2 Type 2 tape shall show no evidence of delaminaiton of the fiberglass from the aluminum; in addition, tape shall show no evidence of deterioration of the backing and no adhesive mass transfer on removal of the tape from t

23、he test panel, determined in accordance with 4.5.3.3.2.7 Sound and Vibration Damping: Tape shall dampen sound and vibration, determined in accordance with 4.5.4. Standards for acceptance shall be as established by purchaser.3.2.8 Shelf Life: The tape shall meet the requirements of 3.2.1 through 3.2.

24、5 at any time up to twelve months from date of receipt by purchaser when stored indoors at 30 C (86 F) or lower.3.3 Quality: Tape, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to usage of the tape. Edge

25、s shall be straight, true, and unbroken.3.4 Width: Shall be 1/2, 3/4, 1, 2, 3, 4, or 6 inches (12.7, 19, 25, 51, 76, 102, or 152 mm) or as ordered. A width tolerance of 1/32 inch (0.08 mm) shall be allowed.4. QUALITY ASSURANCE PROVISIONS: 4.1 Responsibility for Inspection: The manufacturer of tape s

26、hall supply all samples for required tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory tests deemed necessary to ensure that the tape conforms to the specified requirements.4.2 Classification of Tests: 4.2

27、.1 Acceptance Tests: Thickness (3.2.1), tensile breaking strength (3.2.2), elongation (3.2.3), and adhesion to steel (3.2.4.1 and 3.2.4.2) are acceptance tests and shall be performed on each lot.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networ

28、king permitted without license from IHS-,-,-AMS 3807B SAE AMS 3807B- 5 -4.2.2 Preproduction Tests: All technical requirements are preproduction tests and shall be performed prior to or on the initial shipment of tape by the manufacturer, when a change in ingredients and/or processing requires reappr

29、oval as in 4.4.2, and when purchaser deems confirmatory testing to be required.4.3 Sampling and Testing: Shall be in accordance with ASTM D 3715 except when 4.3.1 applies.4.3.1 When a statistical sampling plan has been agreed upon by purchaser and supplier, sampling shall be in accordance with such

30、plan in lieu of sampling as in 4.3 and the report of 4.6 shall state that such plan was used.4.4 Approval: 4.4.1 Sample tape shall be approved by purchaser before tape for production use is supplied, unless such approval be waived by purchaser. Results of tests on production tape shall be essentiall

31、y equivalent to those on the approved sample tape.4.4.2 Manufacturer shall use ingredients, manufacturing procedures, processes, and methods of inspection on production tape which are essentially the same as those used on the approved sample tape. If necessary to make any change in type of equipment

32、 for processing, ingredients, or manufacturing procedures, manufacturer shall submit for reapproval a statement of the proposed changes in ingredients and/or processing, and, when requested, sample tape. Production tape made by the revised procedure shall not be shipped prior to receipt of reapprova

33、l.4.5 Test Methods: 4.5.1 Adhesion After Aging: Shall be determined by first aging rolls of tape in accordance with ASTM D 3611 for 288 hours 8 and testing for adhesion in accordance with ASTM D 1000.4.5.2 Corrosion Resistance: Not less than six AMS 4041 aluminum alloy test panels, 3 x 6 inches (76

34、x 152 mm) by not less than 0.020 inch (0.51 mm) in thickness, shall be cleaned with a suitable solvent. The cleaned panels shall then be taped with parallel strips of 1-inch (25-mm) wide tape 1/4 inch (6 mm) apart and running the full length of each panel. A rubber roller or squeegee shall be used t

35、o apply the tape to ensure no air is entrapped and edges are flush with the panels. Panels shall be conditioned in accordance with ASTM D 3611 for 288 hours 8. Test panels shall show no evidence of pitting or corrosion when tape is removed. 4.5.3 Compatiblity: There shall be no evidence of adhesive

36、residue on the surface of the panels when tape is removed from the test panels after testing in accordance with 4.5.2.4.5.4 Sound and Vibration Damping Ability: Tape shall dampen sound and vibration when tested using the Oberst Bar method, damped one side, and calculated using Youngs modulus in acco

37、rdance with ASTM E 756.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMS 3807B SAE AMS 3807B- 6 -4.6 Reports: The supplier of tape shall furnish with each shipment a report from the manufacturer sh

38、owing the results of tests to determine conformance to the acceptance test requirements and stating that the tape conforms to the other technical requirements. This report shall include the purchase order number, lot number, AMS 3807B, type number, manufacturers designation, and quantity.4.7 Resampl

39、ing and Retesting: If any specimen used in the above tests fails to meet the specified requirements, disposition of the tape may be based on the results of testing three additional specimens for each original nonconforming specimen. Failure of any retest specimen to meet the specified requirements s

40、hall be cause for rejection of the tape represented. Results of all tests shall be reported.5. PREPARATION FOR DELIVERY: 5.1 Packaging and Identification: 5.1.1 Tape shall be packaged in accordance with ASTM D 3951 and the following: 5.1.1.1 Tape shall be uniformly and smoothly wound in rolls, with

41、the adhesive side on inside, on suitable cores having an inside diameter of 3 inches, + 1/16, -0 (76 mm, + 1.6, -0). The cores shall have sufficient rigidity to prevent distortion of the roll under normal conditions of use.5.1.1.2 The tape shall be in one continuous strip, except that any single rol

42、l may contain up to three splices. The length of the tape in any roll shall be not less than 60 yards (55 m).5.1.1.3 Each core shall be identified with not less than the manufacturers identification, lot number, AMS 3807B, type number, width, length, and date of manufacture.5.1.1.4 Each package of t

43、ape shall be permanently and legibly marked with not less than the purchase order number, AMS 3807B, type number, width, length, manufacturers identification, and lot number.6. ACKNOWLEDGMENT: A supplier shall mention this specification number and its revision letter in all quotations and when ackno

44、wledging purchase orders.7. REJECTIONS: Tape not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IH

45、S-,-,-AMS 3807B SAE AMS 3807B- 7 -8. NOTES:8.1 The change bar ( l ) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this specification. An (R) symbol to the left of the document

46、title indicates a complete revision of the specification, including technical revisions. Change bars and (R) are not used in original publications, nor in specifications that contain editorial changes only.8.2 Dimensions and properties in inch/pound units and the Celsius temperatures are primary; di

47、mensions and properties in SI units and the Fahrenheit temperatures are shown as the approximate equivalents of the primary units and are presented for information only.8.3 Procurement documents should specify not less than the following:AMS 3807BType of tape desired (See 1.3)Width of tape desired (

48、See 3.4)Acceptance standards for sound and vibration damping (See 3.2.7)Special packaging, if required.PREPARED UNDER THE JURISDICTION OF AMS COMMITTEE “P”Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-