SAE AMS 4184G-2010 Filler Metal Aluminum Brazing 10Si - 4 0Cu (4145) (UNS A94145)《焊料 铝钎焊10Si 4 0Cu (4145)》.pdf

1、_SAE Technical Standards Board Rules providHWKDW7KLVUHSRUWLVSXEOLVKHGE6$(WRDGYDQFHWKHVWDWHRIWHFKQ LFDODQGHQJLQHHULQJVFLHQFHV7KHXVHRIWKLVUHSRUWL sentirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising thereIURPLVWKHVROHUHVSRQVLELOLW

2、RIWKHXVHUSAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in

3、a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790Email: Cus

4、tomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please visithttp:/www.sae.org/technical/standards/AMS4184GAEROSPACEMATERIAL SPECIFICATIONAMS4184REV. GIssued 1948-05Cancelled 2007-10Revised 2010-11Reaffirmed 2016-09Superseding A

5、MS4184FFiller Metal, Aluminum Brazing10Si - 4.0Cu (4145)(Composition similar to UNS A94145)RATIONALEAMS4184G has been reaffirmed to comply with the SAE five-year review policy.1. SCOPE 1.1 Form This specification covers an aluminum alloy in the form of wire, sheet, foil, pig, grains, shot, and chips

6、. 1.2 ApplicationThis material has been used typically for joining aluminum by brazing, but usage is not limited to such applications. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified h

7、erein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply. 2.1 ASTM Publications Available fr

8、om ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM B 660 Packaging/Packing of Aluminum and Magnesium Product ASTM E 34 Chemical Analysis of Aluminum and Aluminum Alloys 2.2 ANSI Publications Available from American Nati

9、onal Standards Institute, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org.ANSI H35.2 Dimensional Tolerances for Aluminum Mill Products ANSI H35.2(M) Dimensional Tolerances for Aluminum Mill Products (Metric) 3. TECHNICAL REQUIREMENTS 3.1 CompositionShall conform to the

10、percentages by weight shown in Table 1, determined by wet chemical methods in accordance with ASTM E 34, by spectrochemical methods, or by other analytical methods acceptable to purchaser. TABLE 1 - COMPOSITION Element min max Silicon 9.3 10.7Iron - 0.8Copper 3.3 4.7Manganese - 0.15Magnesium - 0.15Z

11、inc - 0.20Beryllium (3.1.1) - 0.0008Other Elements, each - 0.05 Other Elements, total - 0.15 Aluminum remainder 3.1.1 Beryllium 0.0008 maximum for welding electrode and welding rod only. 3.2 ConditionFiller metal shall be furnished in the following condition: 3.2.1 Round Wire, Flattened and Slit Wir

12、e, and Sheet Annealed.3.2.2 Pig, Grains, Shot, and Chips As fabricated. 3.2.3 FoilAs ordered. 3.3 Quality Filler metal, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to usage of the filler metal. 3.4 Sta

13、ndard Sizes and Tolerances Filler metal shall be supplied in the following standard sizes and to the tolerances shown. SAE INTERNATIONAL AMS4184G Page 2 of 5_3.4.1 Round Wire Shall conform to Table 2. TABLE 2 - TOLERANCES, ROUND WIRE Nominal Diameters Inch Nominal DiametersMillimetersTolerances, Plu

14、s and Minus Inch Tolerances, Plus and Minus Millimeters1/32 0.8 0.001 0.025 1/16 1.6 0.001 0.025 3/32 2.4 0.0015 0.038 1/8 3.2 0.0015 0.038 3/16 4.8 0.0015 0.038 1/4 6.4 0.0015 0.038 3.4.2 Flattened and Slit Wire Cross-section 0.020 inch 0.001 x 2 inches 0.006 (0.51 mm 0.03 x 51 mm 0.15). 3.4.3 Shee

15、tTolerances for nominal thicknesses 0.010, 0.015, and 0.020 inch (0.25, 0.38, and 0.51 mm) shall be as specified in ANSI H35.2 or ANSI H35.2M. 3.4.4 FoilFor coil widths up to 8 inches (203 mm). 3.4.4.1 For thickness 0.006 to 0.99 inch (0.15 to 2.51 mm) inclusive, thickness tolerance shall be 0.0010

16、inch (0.025 mm). 3.4.4.2 For thickness 0.0059 and under, thickness tolerance shall be +15 percent of the nominal thickness. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of filler metal shall supply all samples for vendors tests and shall be responsible for the perform

17、ance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the filler metal conforms to the specified requirements. 4.2 Classification of Tests All technical requirements are acceptance tests and, except for composition,

18、 shall be performed on each lot. 4.3 Sampling and Testing Shall be in accordance with the following; a lot shall be all filler metal produced from a single furnace charge: 4.3.1 CompositionAt least one sample from each group of ingots poured simultaneously from the same source of molten metal. 4.3.1

19、.1 Unless compliance with 4.3.1 is established, an analysis shall be made for each 6000 pounds (2722 kg) or less of filler metal comprising a lot. SAE INTERNATIONAL AMS4184G Page 3 of 5_4.4 ReportsThe vendor of filler metal shall furnish with each shipment a report stating that the filler metal conf

20、orms to the composition and other technical requirements. This report shall include the purchase order number, lot number, AMS4184G, form and size or part number, and quantity.5. PREPARATION FOR DELIVERY 5.1 Identification5.1.1 Filler metal shall be identified as agreed upon by purchaser and vendor.

21、 5.1.2 Each container or package shall be permanently and legibly marked with not less than the following information: FILLER METAL, ALUMINUM BRAZING AMS4184GLOT NUMBER MANUFACTURERS IDENTIFICATION NOMINAL DIMENSIONS WEIGHT 5.2 Packaging5.2.1 Filler metal shall be suitably wrapped, sealed, and boxed

22、 or otherwise packaged for protection against injury and contamination, during shipment and storage, under normal dry storage conditions. 5.2.2 Packages of filler metal shall be prepared for shipment in accordance with ASTM B 660, commercial practice, and in compliance with applicable rules and regu

23、lations pertaining to the handling, packaging, and transportation of the filler metal to ensure carrier acceptance and safe delivery. 6. ACKNOWLEDGMENT A vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders. 7. REJECTIONS Fil

24、ler metal not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection. 8. NOTES 8.1 A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to

25、 the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. 8.2 This filler metal h

26、as an approximate solidus temperature of 970 F (521 C) and an approximate liquidus temperature of 1085 F (585 C). 8.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary: dimensions and properties in SI units and the Celsius temperatures are shown as the approxi

27、mate equivalents of the primary units and are presented only for information. 8.4 Terms used in AMS are clarified in ARP1917. SAE INTERNATIONAL AMS4184G Page 4 of 5_8.5 Procurement documents should specify not less than the following: AMS4184GForm and size or part number of filler metal desired Quantity of filler metal desired 8.6 Similar Specifications Federal QQ-B-655, Class FS-BAlSi-3, is listed for information only and shall not be construed as an acceptable alternate unless all requirements of this AMS are met. PREPARED BY AMS COMMITTEE “D” SAE INTERNATIONAL AMS4184G Page 5 of 5_