SAE AMS 4244C-2016 Aluminum Alloy Welding Wire 4 6Cu - 0 35Mn - 0 25Mg - 0 22Ti For Welding A206 0 Type Alloys.pdf

1、_ 6$(7HFKQLFDO6WDQGDUGV%RDUG5XOHVSURYLGHWKDW7KLVUHSRUWLVSX EOLVKHGE6$(WRDGYDQFHWKHVWDWHRIWHFKQLFDODQGHQJL neering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any partiFXODUXVHLQFOXGLQJDQSDWHQWLQIULQJHPHQWDULVLQJWKHUHIURPLVWKHVROH UHVSRQVLELOLWRIW

2、KHXVHU SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2016 SAE International All rights reserved. No part of this publication may be reproduced, stored in

3、a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email:

4、 CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS4244C AEROSPACE MATERIAL SPECIFICATION AMS4244 REV. C Issued 1987-01 Revised 2016-05 Superseding AMS4244B Aluminum All

5、oy, Welding Wire 4.6Cu - 0.35Mn - 0.25Mg - 0.22Ti For Welding A206.0 Type Alloys RATIONALE AMS4244C revises Fabrication (3.3), and Quality (3.5.1), and is a Five Year Review and update of this specification. 1. SCOPE 1.1 Form This specification covers an aluminum alloy in the form of two types of we

6、lding wire. 1.2 Application This wire has been used typically as filler metal for gas-metal-arc and gas-tungsten-arc welding of aluminum alloy castings having similar composition (206.0 and A206.0) and requiring response to heat treatment, properties, and corrosion resistance in the weld zone compar

7、able to those of the castings, but usage is not limited to such applications. 1.3 Classification Wire supplied to this specification is classified as follows: Type 1 - As Extruded and Sized Type 2 - As Drawn 1.3.1 Unless a specific type is ordered, either type may be supplied. 2. APPLICABLE DOCUMENT

8、S The issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been canc

9、elled and no superseding document has been specified, the last published issue of that document shall apply. SAE INTERNATIONAL AMS4244C Page 2 of 6 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +

10、1 724-776-4970 (outside USA), www.sae.org. AMS2355 Quality Assurance Sampling and Testing of Aluminum Alloys and Magnesium Alloys, Wrought Products, Except Forging Stock, and Rolled, Forged, or Flash Welded Rings AMS2813 Packaging and Marking of Packages of Welding Wire, Standard Method AMS2814 Pack

11、aging and Marking of Packages of Welding Wire, Premium Quality AMS2816 Identification, Welding Wire, Tab Marking Method AMS2819 Identification, Welding Wire, Direct Color Code System ARP1876 Weldability Test for Weld Filler Metal Wire ARP1917 Clarification of Terms Used in Aerospace Metals Specifica

12、tions ARP4926 Alloy Verification and Chemical Composition Inspection of Welding Wire 3. TECHNICAL REQUIREMENTS 3.1 Composition Shall conform to the percentages by weight shown in Table 1, determined in accordance with AMS2355. Table 1 - Composition Element min max Silicon Iron Copper Manganese Magne

13、sium Nickel Zinc Titanium Tin Other Elements, each Other Elements, total Aluminum - - 4.2 0.20 0.15 - - 0.15 - - - remainder 0.05 0.10 5.0 0.50 0.35 0.05 0.10 0.30 0.05 0.05 0.15 3.1.1 Chemical analysis of initial ingot, bar, or rod stock before drawing is acceptable provided the processes used for

14、drawing or rolling, annealing, and cleaning are controlled to ensure continued conformance to composition requirements, and the facility employs procedures to ensure traceability of wire to the originally analyzed source. 3.2 Condition Wire may be made by any method unless a specific method is speci

15、fied. Wire shall be in a temper and with a surface finish which will provide proper feeding of the wire in machine welding equipment. 3.3 Fabrication Butt welding is permissible only at diameters larger than final finished product provided both ends to be joined are alloy verified using a method cap

16、ably of distinguishing the alloy from all other alloys processed within the facility or the repair is made at the wire processing station. The butt weld shall not interfere with uniform, uninterrupted feeding of the wire in machine welding equipment. SAE INTERNATIONAL AMS4244C Page 3 of 6 3.3.1 Resi

17、dual elements, drawing compounds, oxides, dirt, oil, dissolved gases and other foreign material picked up during wire processing that can adversely affect the welding characteristics, the operation of the equipment, or the properties of the weld metal, shall be removed by cleaning processes which wi

18、ll neither result in pitting nor cause gas absorption by the wire or deposition of substances harmful to welding operations. 3.4 Weldability Melted wire shall flow smoothly and evenly during welding and shall produce acceptable welds. ARP1876 may be used to resolve disputes. 3.5 Quality Wire, as rec

19、eived by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to welding operations, operation of welding equipment, or properties of the deposited weld metal. 3.5.1 Winding Filler metal in coils and on spools shall be wound

20、so that kinks, waves, sharp bends, overlapping, or wedging are not encountered, leaving the filler metal free to unwind without restriction. The outside end of the electrode (the end where welding is to begin) shall be identified so it can be located readily and shall be fastened to avoid unwinding.

21、 The winding shall be level winding. 3.6 Sizes and Tolerances Wire shall be supplied in the sizes and to the tolerances shown in 3.6.1 and 3.6.2. 3.6.1 Diameter 3.6.1.1 Extruded Wire Shall be as shown in Table 2: Table 2A - Sizes and diameter tolerances, inch/pound units Form Nominal Diameter Inch T

22、olerance Inch plus Tolerance Inch minus Cut Lengths 0.047, 0.062, 0.094, 0.125 0.007 0.007 Spools 0.030, 0.035, 0.047, 0.062, 0.094 0.002 0.002 Table 2B - Sizes and diameter tolerances, SI units Form Nominal Diameter Millimeters Tolerance Millimeters plus Tolerance Millimeters minus Cut Lengths 1.19

23、, 1.57, 2.39, 3.18 0.18 0.18 Spools 0.76, 0.89, 1.19, 1.57, 2.39 0.05 0.05 SAE INTERNATIONAL AMS4244C Page 4 of 6 3.6.1.2 Drawn Wire Shall be as shown in Table 3: Table 3A - Sizes and diameter tolerances, inch/pound units Form Nominal Diameter Inch Tolerance Inch plus Tolerance Inch minus Cut Length

24、s 0.047, 0.062, 0.094, 0.125 0.003 0.003 Spools 0.030, 0.035, 0.047 0.001 0.002 Spools 0.062, 0.094 0.002 0.002 Table 3B - Sizes and diameter tolerances, SI units Form Nominal Diameter Millimeters Tolerance Millimeters plus Tolerance Millimeters minus Cut Lengths 1.19, 1.57, 2.39, 3.18 0.08 0.08 Spo

25、ols 0.76, 0.89, 1.19 0.02 0.05 Spools 1.57, 2.39 0.05 0.05 3.6.2 Length Cut lengths shall be furnished in 36 inch (914 mm) lengths and shall not vary more than +0, -1 inch (+0, -25 mm) from the length ordered. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The producer of wire sha

26、ll supply all samples for producers tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the wire conforms to specified requirements. 4.2 Classification of Tests 4.2.1

27、Acceptance Tests Composition (3.1) and sizes and tolerances (3.6) are acceptance tests and shall be performed on each lot. 4.2.2 Periodic Tests Weldability (3.4) is a periodic test and shall be performed at a frequency selected by the producer unless frequency of testing is specified by purchaser. 4

28、.3 Sampling and Testing Shall be in accordance with AMS2355. SAE INTERNATIONAL AMS4244C Page 5 of 6 4.4 Reports The producer of wire shall furnish with each shipment a report showing the results of tests for composition of each lot, and stating that the wire conforms to the other technical requireme

29、nts. This report shall include the purchase order number, AMS4244C, lot number, nominal size, and quantity from each lot. 4.5 Resampling and Retesting Shall be in accordance with AMS2355. 5. PREPARATION FOR DELIVERY 5.1 Wire Wire shall be supplied either on spools in one continuous length for machin

30、e welding, or in cut lengths for manual welding as ordered. Wire on each spool or in each package of cut lengths shall be from the same heat of alloy. 5.2 Alloy Verification Wire on each spool or in each package of cut lengths shall be alloy verified by a method acceptable to purchaser. The alloy ve

31、rification procedures of ARP4926 are recommended. 5.2.1 An 8 inch (203 mm) length of wire shall be made accessible at both ends of each spool for alloy verification. 5.3 Identification Shall be by tab marking in accordance with AMS2816 unless color coding in accordance with AMS2819 is specified by p

32、urchaser. 5.4 Packaging and Marking Shall be by standard method in accordance with AMS2813 unless premium quality method in accordance with AMS2814 or other method is specified by purchaser. 6. ACKNOWLEDGMENT A producer shall include this specification number and its revision letter in all quotation

33、s and when acknowledging purchase orders. 7. REJECTIONS Wire not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection. SAE INTERNATIONAL AMS4244C Page 6 of 6 8. NOTES 8.1 Revision Indicator A change bar (l) located in the left margin is for the

34、convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not

35、 used in original publications, nor in documents that contain editorial changes only. 8.2 Terms used in AMS are clarified in ARP1917. 8.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are

36、shown as the approximate equivalents of the primary units and are presented only for information. 8.4 Purchase documents should specify not less than the following: AMS4244C Type (extruded or drawn) of wire required Size and form (spools or cut lengths) of wire required Length of cut lengths or weight of spools required Quantity of wire desired Testing procedure and acceptance standards for weldability (see 3.4) Method of testing for alloy verification (see 5.2). PREPARED BY AMS COMMITTEE “D“