1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2011 SAE International All rights reserved. No part of this publication m
3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside U
4、SA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS4530JAEROSPACEMATERIALSPECIFICATIONAMS4530 REV. J Issued 1946-01 Revised 2011-09Supersedin
5、g AMS4530H Copper-Beryllium Alloy Sheet, Strip, and Plate 98Cu - 1.9Be Solution Heat Treated (TB00) (Composition similar to UNS C17200) RATIONALE AMS4530J corrects an error in temperature conversion (3.3.4). 1. SCOPE 1.1 Form This specification covers one type of copper-beryllium alloy in the form o
6、f sheet, strip, and plate. 1.2 Application This product has been used typically for parts requiring high strength with good electrical conductivity or lack of magnetic susceptibility, but usage is not limited to such applications. 1.3 Safety-Hazardous Materials While the materials, methods, applicat
7、ions, and processes described or referenced in this specification may involve the use of hazardous materials, this specification does not address the hazards which may be involved in such use. It is the sole responsibility of the user to ensure familiarity with the safe and proper use of any hazardo
8、us materials and to take necessary precautionary measures to ensure the health and safety of all personnel involved. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplie
9、r may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply. 2.1 SAE Publications Available from SAE Internationa
10、l, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AMS2222 Tolerances, Copper and Copper Alloy Sheet, Strip, and Plate SAE AMS4530J Page 2 of 6 2.2 ASTM Publications Available from ASTM International, 100 Barr Ha
11、rbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM B 194 Copper-Beryllium Alloy Plate, Sheet, Strip, and Rolled Bar ASTM B 194 Annex - Chemical Analysis of Copper-Beryllium Alloys ASTM B 248 General Requirements for Wrought Copper and Copper-Alloy Plate
12、, Sheet, Strip, and Rolled Bar ASTM B 601 Temper Designations of Copper and Copper Alloys - Wrought and Cast ASTM E 3 Preparation of Metallographic Specimens ASTM E 8/E 8M Tension Testing of Metallic Materials ASTM E 18 Rockwell Hardness of Metallic Materials ASTM E 478 Chemical Analysis of Copper A
13、lloys 3. TECHNICAL REQUIREMENTS 3.1 Composition Shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accordance with ASTM B 194 and/or ASTM E 478, by spectrochemical methods, or by other analytical methods acceptable to purchaser. TABLE 1 - COMPOSITION E
14、lement min max Beryllium 1.80 2.00 Nickel + Cobalt 0.20 - Nickel + Cobalt + Iron - 0.6 Aluminum - 0.20 Silicon - 0.20 Copper (3.1.2) remainder Sum of Named Elements (3.1.3) 99.5 - 3.1.1 These composition limits do not preclude the presence of other elements. Limits may be established and analysis re
15、quired for unnamed elements by agreement between the manufacturer or supplier and purchaser. 3.1.2 Copper may be reported as remainder, or as the difference between the sum of results for all listed elements and 100%, or as the result of direct analysis. 3.1.3 When all the elements in Table 1 are an
16、alyzed, the sum shall be 99.5% minimum, but such determination is not required for routine acceptance of each lot. 3.2 Condition Solution heat treated (Temper TB00). SAE AMS4530J Page 3 of 6 3.3 Properties 3.3.1 Tensile Properties Shall be as shown in Table 2, determined in accordance with ASTM E 8/
17、E 8M; elongation requirements apply only to product 0.004 inch (0.10 mm) and over in nominal thickness. TABLE 2 - TENSILE PROPERTIES Property Value Tensile Strength 60.0 to 78.0 ksi (414 to 538 MPa) Elongation 35% minimum 3.3.2 Microstructure Product shall contain not more than 6% beta phase constit
18、uent, determined at 100X magnification on specimens prepared in accordance with ASTM E 3. Product may be precipitation heat treated before examination. 3.3.3 Grain Count and Grain Size Shall be as specified in Table 2, determined in accordance with ASTM B 194. Product may be precipitation heat treat
19、ed as in 3.4 prior to examination. TABLE 3A - GRAIN COUNT/SIZE, INCH/POUND UNITS Nominal Thickness Inches Grain Count Minimum Average Grain Size mm, max Over 0.004 to 0.006, incl 6 - Over 0.006 to 0.008, incl 7 - Over 0.008 to 0.010, incl 8 - Over 0.010 to 0.030, incl - 0.035 Over 0.030 to 0.090, in
20、cl - 0.045 Over 0.090 to 0.188, incl - 0.060 TABLE 3B - GRAIN COUNT/SIZE, SI UNITS Nominal Thickness MillimetersGrain Count Minimum Average Grain Size mm, max Over 0.10 to 0.15, incl 6 - Over 0.15 to 0.20, incl 7 - Over 0.20 to 0.25, incl 8 - Over 0.25 to 0.76, incl - 0.035 Over 0.76 to 2.29, incl -
21、 0.045 Over 2.29 to 4.78, incl - 0.060 3.3.4 Response to Precipitation Heat Treatment Product shall have the following properties after being precipitation heat treated by heating to 600 to 675 F (315 to 357 C), holding at heat for 2 to 3 hours and cooling in air. 3.3.4.1 Tensile Properties Shall be
22、 as specified in Table 4, determined in accordance with ASTM E 8/E 8M. SAE AMS4530J Page 4 of 6 TABLE 4A - TENSILE PROPERTIES, INCH/POUND UNITS Nominal Thickness Inches Tensile Strength ksi, min Tensile Strength ksi, max Yield Strength at 0.2% Offset ksi, min Elongationin 2 Inches or 4D %, min Up to
23、 0.004, incl 165 - 140 - Over 0.004 to 0.020, incl 165 - 140 3 Over 0.020 165 190 140TABLE 4B - TENSILE PROPERTIES, SI UNITS Nominal Thickness Inches Tensile Strength MPa, min Tensile Strength MPa, max Yield Strength at 0.2% Offset MPa, min Elongationin 50.8 mmor 4D %, min Up to 0.10, incl 1138 - 96
24、5 - Over 0.10 to 0.51, incl 1138 - 965 3 Over 0.51 1138 1310 965 3.4 Quality The product, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to usage of the product. 3.5 Tolerances Shall conform to AMS2222 as
25、 applicable to refractory alloys. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of the product shall supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confi
26、rmatory testing deemed necessary to ensure that the product conforms to specified requirements. 4.2 Classification of Tests All technical requirements are acceptance tests and shall be performed on each heat or lot as applicable. 4.3 Sampling and Testing Shall be in accordance with ASTM B 248/B 248M
27、 and the following: 4.3.1 Specimens for tensile tests of widths 9 inches (229 mm) and over shall be taken with the axis of the specimen perpendicular to the direction of rolling; for widths less than 9 inches (229 mm), specimens shall be taken with the axis parallel to the direction of rolling. 4.4
28、Reports The vendor of the product shall furnish with each shipment a report showing the results of tests for composition, and the numerical results of tensile properties, and grain count or grain size for sheet or strip of each lot of sheet or strip, and stating that the product conforms to the othe
29、r technical requirements. This report shall include the purchase order number, lot number, AMS4530J, size and quantity. SAE AMS4530J Page 5 of 6 4.5 Resampling and Retesting If any specimen used in the above tests fails to meet the specified requirements, disposition of the product may be based on t
30、he results of testing two additional specimens for each original nonconforming specimen. Failure of any retest specimen to meet the specified requirements shall be cause for rejection of the product represented. Results of all tests shall be reported. 5. PREPARATION FOR DELIVERY 5.1 Identification T
31、he product shall be identified as in 5.1.1 unless line marking as in 5.1.2 is specified by purchaser. 5.1.1 Each sheet, strip, and plate shall be marked near one end, coils being marked near the outside end, with AMS4530J, lot number, manufacturers identification, and nominal thickness, using any su
32、itable marking fluid. As an alternate method, individual pieces or bundles shall have attached a durable tag or label marked with the above information or shall be boxed and the box marked with the same information. 5.1.2 When specified by purchaser, each sheet, strip, and plate shall be marked on o
33、ne face, in the respective location indicated below, with AMS4530J, lot number, manufacturers identification, and nominal thickness. The characters shall be of such size as to be clearly legible, shall be applied using a suitable marking fluid, and shall be removable in hot alkaline cleaning solutio
34、n without rubbing. The markings shall have no deleterious effect on the product or its performance and shall be sufficiently stable to withstand normal handling. The specification number, manufacturers identification, and nominal thickness shall be continuously line marked; the lot number may be inc
35、luded in the line marking or may be marked at one location on each piece. 5.1.2.1 Flat Strip 5 Inches (152 mm) and Under in Width Shall be marked in one or more lengthwise rows of characters recurring at intervals not greater than 3 feet (914 mm). 5.1.2.2 Flat Sheet Over 6 Inches (152 mm) in Width,
36、and Plate Shall be marked in lengthwise rows of characters recurring at intervals not greater than 3 feet (914 mm), the rows being spaced not more than 6 inches (152 mm) apart and alternately staggered. 5.1.2.3 Coiled Sheet and Strip Shall be marked near both the outside and inside ends of the coil;
37、 the markings shall be applied as in 5.1.2 or shall appear on a durable tag or label attached to the coil and marked with the information of 5.1.2. When the inside end of the coil in inaccessible, as when the product is wound on cores, the tag or label may be attached to the core. 5.2 Packaging The
38、product shall be prepared for shipment in accordance with commercial practice and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the product to ensure carrier acceptance and safe delivery. 6. ACKNOWLEDGMENT A vendor shall mention this
39、 specification number and its revision letter in all quotations and when acknowledging purchase orders. 7. REJECTIONS Material not conforming to this specification, or to authorized modifications, will be subject to rejection. SAE AMS4530J Page 6 of 6 8. NOTES 8.1 A change bar (l) located in the lef
40、t margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change
41、bars and (R) are not used in original publications, nor in documents that contain editorial changes only. 8.2 Hardness on annealed product should be as shown in Table 5 below determined in accordance with ASTM E 18. Hardness has been used to verify that product is properly processed, but an “out of
42、range hardness number“ is not always indicative of product with “out of specification tensile strength”. Further analysis including material composition verification, heat treat process parameter review, and/or tensile property measurement on product with out of range hardness may be necessary. TABL
43、E 5 - HARDNESS VALUES Nominal Thickness Inch Nominal Thickness Millimeters Hardness 0.010 to 0.030, incl 0.25 to 0.76, incl 75 to 85 HR15T Over 0.030 to 0.050, incl Over 0.76 to 1.27, incl 46 to 67 HR30T Over 0.050 to 0.075, incl Over 1.27 to 1.90, incl 83 to 102 HRF Over 0.075 Over 1.90 45 to 78 HR
44、B 8.3 Purchase documents should specify not less than the following: AMS4530J Form and size or part number of product desired Quantity of product desired. 8.4 ASTM B 194 is listed for information only and shall not be construed as acceptable alternates unless all requirements of this AMS are met. 8.
45、5 Terms used in AMS are clarified in ARP1917. 8.6 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as the approximate equivalents of the primary units and are presented only for information. PREPARED BY AMS COMMITTEE “D”
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