SAE AMS 5387E-2011 Alloy Corrosion and Heat Resistant Investment Castings 60Co - 29Cr - 4 5W As Cast (UNS R30006)《60Co 29Cr 4 5W耐蚀和耐热合金熔模铸件》.pdf

1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS5387E AEROSPACE MATERIAL SPECIFICATION AMS5387 REV. E Issued 1947-09 Revised 2

5、011-04 Reaffirmed 2015-12 Superseding AMS5387D Alloy, Corrosion and Heat Resistant, Investment Castings 60Co - 29Cr - 4.5W As Cast (Composition similar to UNS R30006) RATIONALE AMS5387E has been reaffirmed to comply with the SAE five-year review policy. 1. SCOPE 1.1 Form This specification covers a

6、corrosion and heat resistant cobalt alloy in the form of investment castings. 1.2 Application These castings have been used typically for parts such as nozzles, rubbing seals, rollers, guides and supports requiring wear and/or erosion resistance in combination with corrosion and oxidation resistance

7、 for use up to 1600 F (870 C), but usage is not limited to such applications. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of

8、a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale,

9、PA 15096, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. AMS2175 Castings, Classification and Inspection of AMS2269 Chemical Check Analysis Limits, Nickel, Nickel Alloys, and Cobalt Alloys AMS2694 In-Process Welding of Castings AMS2804 Identification, Castings

10、2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM E 18 Rockwell Hardness of Metallic Materials ASTM E 354 Chemical Analysis of High-Temperature, Electrical, Magnetic, and Other Simila

11、r Iron, Nickel and Cobalt Alloys ASTM E 1417 Liquid Penetrant Testing ASTM E 1444 Magnetic Particle Testing ASTM E 1742 Radiographic Examination 3. TECHNICAL REQUIREMENTS 3.1 Composition Castings shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accor

12、dance with ASTM E 354, by spectrochemical methods, or by other analytical methods acceptable to purchaser (See 8.2.1 and 8.2.2). TABLE 1 - COMPOSITION Element min max Carbon 0.90 1.40Manganese - 1.00Silicon - 1.50Phosphorus - 0.04Sulfur - 0.04Chromium 27.00 31.00Tungsten 3.50 5.50Nickel - 3.00Molybd

13、enum - 1.50Iron - 3.00Cobalt remainder 3.1.1 Vendor may test for any element not listed in Table 1 and include this analysis in the report of 4.5. Limits of acceptability may be specified by purchaser (See 8.2.3). 3.1.2 Check Analysis Composition variations shall meet the applicable requirements of

14、AMS2269. 3.2 Melting Practice Castings and specimens shall be poured at casting vendors facility either from a melt (See 8.2.4) of a master heat, or directly from a master heat (See 8.2.5). SAE INTERNATIONAL AMS5387E Page 2 of 8_ 3.2.1 Revert (gates, sprues, risers, and rejected castings) may be use

15、d only in the preparation of master heats; revert shall not be remelted directly, without refining, for pouring of castings. Melting of revert creates a new master heat. 3.2.2 Portions of two or more qualified master heats (See 3.4.2) may be melted together and poured into castings using a procedure

16、 authorized by purchaser (See 8.2.6). 3.2.3 If modifications, such as alloy additions or replenishments (See 8.2.10), are made by the vendor at remelt, vendor shall have a written procedure acceptable to purchaser which defines the controls, tests, and traceability criteria for both castings and sep

17、arately-cast specimens. Control factors of 4.4.2.2 shall apply. 3.3 Condition Castings shall be delivered in the as cast condition. 3.4 Test Specimens Specimens shall be either separately-cast, integrally-cast (See 8.2.7), or machined from a casting, and shall conform to 3.2. 3.4.1 If specimens are

18、separately-cast, vendor shall have a written procedure acceptable to purchaser. Control factors of 4.4.2.2 shall apply. 3.4.2 Each master heat shall be qualified by evaluation of chemical specimens. 3.4.2.1 If alloy additions or replenishments are made at remelt as in 3.2.3, the frequency of samplin

19、g and testing used by the vendor for qualification to 3.4.2 shall be acceptable to purchaser. 3.4.3 Chemical Analysis Specimens Shall be of any convenient size and shape. 3.5 Heat Treatment Not applicable. 3.6 Properties 3.6.1 Hardness of Castings Shall be not lower than 37 HRC, or equivalent (See 8

20、.3), determined in accordance with ASTM E 18. 3.7 Quality 3.7.1 Castings, as received by purchaser, shall be uniform in quality and condition, sound and free from foreign materials and from imperfections detrimental to usage of the castings. Castings shall be free of cracks, laps, hot tears, and col

21、d shuts, and free of scale and other process induced surface contamination which would obscure defects. 3.7.2 Castings shall be produced under radiographic control. This control shall consist of radiographic examination of each casting part number until foundry manufacturing controls in accordance w

22、ith 4.4.2 have been established. Additional radiography shall be conducted in accordance with the frequency of inspection specified by purchaser, or as necessary to ensure continued maintenance of internal quality. 3.7.2.1 Radiographic inspection shall be conducted in accordance with ASTM E 1742 or

23、another method specified by purchaser. SAE INTERNATIONAL AMS5387E Page 3 of 8_ 3.7.3 When specified, additional nondestructive testing shall be performed as follows: 3.7.3.1 Fluorescent penetrant inspection in accordance with ASTM E 1417 or another method specified by purchaser. 3.7.4 Acceptance sta

24、ndards for radiographic, fluorescent penetrant, visual, and other inspection methods shall be agreed upon by purchaser and vendor (See 8.2.8). AMS2175 may be used to specify acceptance standards (casting grade) and frequency of inspection (casting class). 3.7.4.1 When acceptance standards are not sp

25、ecified, Grade C of AMS2175 as applicable to steel castings shall apply for each applicable method of inspection. 3.7.5 Castings shall not be peened, plugged, impregnated, or welded unless authorized by purchaser. 3.7.5.1 When authorized by purchaser, welding in accordance with AMS2694 or another we

26、lding program acceptable to purchaser may be used. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of castings shall supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to per

27、form any confirmatory testing deemed necessary to ensure that the castings conform to specified requirements. 4.2 Classification of Tests 4.2.1 Acceptance Tests Composition (3.1), hardness of castings (3.6.1), and the applicable requirements of quality (3.7) are acceptance tests and shall be perform

28、ed as specified in 4.3. 4.2.2 Periodic Tests Radiographic soundness (3.7.2) is a periodic test and shall be performed as in 3.7.2. 4.2.3 Preproduction Tests All technical requirements are preproduction tests and shall be performed on specimens or sample castings (4.3.2), when a change in control fac

29、tors occurs (4.4.2.2), or when purchaser deems confirmatory testing to be required. 4.3 Sampling and Testing The minimum testing performed by vendor shall be in accordance with the following: 4.3.1 One chemical analysis specimen or a casting from each master heat shall be tested for conformance with

30、 Table 1; if 3.4.2.1 applies, test frequency shall be acceptable to purchaser. 4.3.2 One preproduction casting in accordance with 4.4 shall be tested to the requirements of the casting drawing and to all applicable technical requirements. 4.3.2.1 Dimensional inspection sample quantity shall be as sp

31、ecified by purchaser. SAE INTERNATIONAL AMS5387E Page 4 of 8_ 4.3.3 Castings shall be inspected in accordance with 3.7 to the methods, frequency, and acceptance standards specified by purchaser. 4.3.4 Castings for delivery shall be tested for hardness to determine conformance to 3.6.1. Unless otherw

32、ise specified by purchaser, the number of castings from each lot shall be in accordance with Table 2. TABLE 2 - HARDNESS TEST SCHEDULE Lot Size Sample Size 1 to 8 9 to 50 51 to 90 91 to 150 151 to 280 281 to 500 501 to 1200 1201 to 3200 3201 and over All 8 13 20 32 50 80 125 200 4.3.4.1 If a single

33、casting from the inspection lot fails to meet the specified requirement, the entire lot shall be 100% inspected. 4.4 Approval 4.4.1 Sample casting(s) from new or reworked master patterns produced under the casting procedure of 4.4.2 shall be approved by purchaser before castings for production use a

34、re supplied, unless such approval be waived by purchaser. 4.4.2 For each casting part number, vendor shall establish parameters for process control factors that will consistently produce castings and test specimens meeting the requirements of the casting drawing and this specification. These paramet

35、ers shall constitute the approved casting procedure and shall be used for production of subsequent castings and test specimens. If necessary to make any change to these parameters, vendor shall submit a statement of the proposed change for purchaser reapproval. When requested, vendor shall also subm

36、it test specimens, sample castings, or both to purchaser for reapproval. 4.4.2.1 Production castings produced prior to receipt of purchasers approval shall be at vendors risk. 4.4.2.2 Control factors for producing castings and separately-cast specimens include, but are not limited to, the factors sh

37、own below. Suppliers procedures shall identify tolerances, ranges, and/or control limits, as applicable. Control factors for separately-cast specimens must generally represent, but need not be identical to, those factors used for castings (See 3.2.3 and 3.4.1). Composition of ceramic cores, if used

38、Arrangement and number of patterns in the mold (including integrally-cast specimens, if applicable) Size, shape, and location of gates and risers Mold refractory formulation Grain refinement methods, if applicable Mold back up material (weight, thickness, or number of dips) Type of furnace, atmosphe

39、re, and charge for melting Mold preheat and metal pouring temperatures Fluxing or deoxidation procedure Replenishment and alloy addition procedures, if applicable Time molten metal is in furnace Solidification and cooling procedures Cleaning operations (mechanical and chemical) Welding procedure, if

40、 applicable Straightening Final inspection methods. SAE INTERNATIONAL AMS5387E Page 5 of 8_ 4.4.2.2.1 Any of the control factors for which parameters are considered proprietary by vendor may be assigned a code designation. Each variation in such parameters shall be assigned a modified code designati

41、on. 4.4.2.2.1.1 Unless otherwise agreed upon by purchaser and vendor, purchaser shall be entitled to review proprietary control factor details and coding at vendors facility. 4.5 Reports The vendor of castings shall furnish with each shipment a report showing the results of tests to determine confor

42、mance to the acceptance test requirements, and stating that the product conforms to the other technical requirements. This report shall include the purchase order number, master heat identification, AMS5387E, part number, and quantity. 4.6 Resampling and Retesting If the results of a valid test fail

43、 to meet the requirements, two additional specimens in accordance with 4.3 from the same master heat, modified melt (See 3.2.3), or lot, as applicable, shall be tested for each nonconforming characteristic. The results of each additional test, and the average of the results of all tests (original an

44、d retests) shall meet the specified requirements; otherwise, the master heat or lot shall be rejected. Results of all tests shall be reported. 4.6.1 A test may be declared invalid if failure is due to specimen mispreparation, test equipment malfunction, or improper test procedure. 5. PREPARATION FOR

45、 DELIVERY 5.1 Identification Unless otherwise specified by purchaser, individual castings shall be identified in accordance with AMS2804. 5.1.1 Traceability Individual castings shall be traceable to their conditions of manufacture and inspection up to and including the point of acceptance by purchas

46、er. 5.2 Packaging Castings shall be prepared for shipment in accordance with commercial practice and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the castings to ensure carrier acceptance and safe delivery. 6. ACKNOWLEDGMENT A vendo

47、r shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders. 7. REJECTIONS Castings not conforming to this specification or to modifications authorized by purchaser will be subject to rejection. SAE INTERNATIONAL AMS5387E Page 6 of 8_ 8. NOTES 8.1 A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbo