1、AEROSPACE MATERIAL SPECIFICATIONAMS 5655ESuperseding AMS 5655DSteel, Corrosion and Heat Resistant, Bars, Wire, and Forgings12.5Cr - 0.75Ni - 1.0Mo - 1.0W - 0.24V (0.20-0.25C)Hardened and Tempered(Composition similar to UNS S42200)1. SCOPE:1.1 Form: This specification covers a corrosion and heat resi
2、stant steel in the form of bars, wire, forgings, and forging stock. 1.2 Application: These products have been used typically for parts requiring strength and oxidation resistance up to 1000 F (538 C), but usage is not limited to such applications.2. APPLICABLE DOCUMENTS: The issue of the following d
3、ocuments in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been canceled and no superseding docume
4、nt has been specified, the last published issue of that document shall apply.2.1 SAE Publications: Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001 or www.sae.org.AMS 2241 Tolerances, Corrosion and Heat Resistant Steel, Iron Alloy, Titanium, and Titanium Alloy Bars and WireMAM 2
5、241 Tolerances, Metric, Corrosion and Heat Resistant Steel, Iron Alloy, Titanium, and Titanium Alloy Bars and WireRATIONALE This document has been reaffirmed to comply with the SAE 5-year Review policy. Issued 1959-01 Revised 2001-11Reaffirmed 2010-10 SAE Technical Standards Board Rules provide that
6、: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE
7、 reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2010 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
8、transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.or
9、g SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS5655E Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without licens
10、e from IHS-,-,-AMS 5655E SAE AMS 5655E- 2 -2.1 (Continued):AMS 2374 Quality Assurance Sampling and Testing, Corrosion and Heat Resistant Steel and Alloy ForgingsAMS 2750 PyrometryAMS 2806 Identification, Bars, Wire, Mechanical Tubing, and Extrusions, Carbon and Alloy Steels and Corrosion and Heat Re
11、sistant Steels and AlloysAMS 2808 Identification, ForgingsAS1182 Standard Machining Allowance, Aircraft-Quality and Premium Aircraft-Quality Steel Bars and Mechanical Tubing2.2 ASTM Publications: Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959 or www.astm.org.ASTM A 370
12、Mechanical Testing of Steel ProductsASTM E 353 Chemical Analysis of Stainless, Heat-Resisting, Maraging, and Other Similar Chromium-Nickel-Iron AlloysASTM E 381 Macroetch Testing, Steel Bars, Billets, Blooms, and Forgings3. TECHNICAL REQUIREMENTS: 3.1 Composition:Shall conform to the percentages by
13、weight shown in Table 1, determined by wet chemical methods in accordance with ASTM E 353, by spectrochemical methods, or by other analytical methods acceptable to purchaser.TABLE 1 - CompositionElement min maxCarbonManganeseSiliconPhosphorusSulfurChromiumNickelMolybdenumTungstenVanadiumCopper0.20-0
14、.20-11.000.500.750.750.17-0.251.000.600.0400.03013.501.001.251.250.300.50AMS 2248 Chemical Check Analysis Limits, Corrosion and Heat Resistant Steels and Alloys, Maraging and Other Highly-Alloyed Steels, and Iron AlloysAMS 2371 Quality Assurance Sampling and Testing, Corrosion and Heat Resistant Ste
15、els and Alloys, Wrought Products and Forging StockCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMS 5655E SAE AMS 5655E- 3 -3.2 Condition:The product shall be supplied in the following condition:3.
16、2.1 Bars and Wire: Hardened and tempered. Bars 2.750 inches (69.85 mm) and under in nominal diameter or least distance between parallel sides and wire shall be cold finished. Larger bars shall be hot finished.3.2.2 Forgings: Hardened, tempered, and descaled.3.2.3 Forging Stock: As ordered by the for
17、ging manufacturer.3.3 Heat Treatment: Bars, wire, and forgings shall be hardened by heating to 1925 F 25 (1052C 14), holding at heat for not less than one hour, and suitably quenching, and tempered by heating to a temperature not lower than 1100 F (593 C), holding at heat for not less than four hour
18、s, cooling in air, reheating to a temperature not lower than 1000 F (538 C), holding at heat for not less than four hours, and cooling in air. Pyrometry shall be in accordance with AMS 2750.3.4 Properties:The product shall conform to the following requirements; hardness, tensile, and impact testing
19、shall be performed in accordance with ASTM A 370:3.4.1 Macrostructure: Visual examination of transverse full cross-sections from bars, billets, and forging stock, etched in accordance with ASTM E 381, shall show no pipe or cracks. When specified, porosity, segregation, inclusions, and other imperfec
20、tions shall be no worse than the macrographs of ASTM E 381 agreed upon by purchaser and vendor.3.4.2 Bars, Wire, and Forgings: 3.4.2.1 Tensile Properties: Shall be as shown in Table 2.3.4.2.2 Hardness: Shall be 293 to 341 HB, or equivalent (See 8.2).TABLE 2 - Minimum Tensile PropertiesProperty Value
21、Tensile StrengthYield Strength at 0.2% OffsetElongation in 4DReduction of Area140 ksi (965 MPa)115 ksi (793 MPa)13%25%3.1.1 Check Analysis: Composition variations shall meet the applicable requirements of AMS 2248.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo rep
22、roduction or networking permitted without license from IHS-,-,-AMS 5655E SAE AMS 5655E- 4 -3.4.2.3 Charpy Impact Strength (Notch Sensitivity): Shall be not lower than 10 foot-pounds (13.5J), determined at room temperature using a V-notched Charpy specimen.3.4.2.4 Decarburization:3.4.2.4.1 Bars and w
23、ire ordered ground, turned, or polished shall be free from decarburization on the ground, turned, or polished surfaces.3.4.2.4.2 Allowable decarburization of bars, wire, and billets ordered for forging or to specified microstructural requirements shall be as agreed upon by purchaser and vendor.3.4.2
24、.4.3 Decarburization of bars and wire to which 3.4.2.4.1 or 3.4.2.4.2 is not applicable shall be not greater than shown in Table 3.TABLE 3A - Maximum Decarburization, Inch/Pound UnitsNominal Diameter or DistanceBetween Parallel SidesInchesTotal Depth ofDecarbrizationInchUp to 0.500, inclOver 0.500 t
25、o 1.000, inclOver 1.000 to 1.500, inclOver 1.500 to 2.000, inclOver 2.000 to 2.500, inclOver 2.500 to 3.000, inclOver 3.000 to 4.000, incl0.0100.0150.0200.0250.0300.0350.045TABLE 3B - Maximum Decarburization, SI UnitsNominal Diameter or DistanceBetween Parallel SidesMillimetersTotal Depth ofDecarbur
26、izationMillimetersUp to 12.70, inclOver 12.70 to 25.40, inclOver 25.40 to 38.10, inclOver 38.10 to 50.80, inclOver 50.80 to 63.50, inclOver 63.50 to 76.20, inclOver 76.20 to 101.60, incl0.250.380.510.640.760.891.14Copyright SAE International Provided by IHS under license with SAENot for ResaleNo rep
27、roduction or networking permitted without license from IHS-,-,-AMS 5655E SAE AMS 5655E- 5 -3.4.2.4.4 Decarburization shall be measured by the metallographic method, by HR 30N scale hardness testing method, or by a traverse method using microhardness testing in accordance with ASTM E 384. The hardnes
28、s method(s) shall be conducted on a hardened but untempered specimen protected during heat treatment to prevent changes in surface carbon content. Depth of decarburization, when measured by a hardness method, is defined as the perpendicular distance from the surface to the depth under that surface b
29、elow which there is no further increase in hardness. Such measurements shall be far enough away from any adjacent surface to be uninfluenced by any decarburization on the adjacent surface. In case of dispute, the depth of decarburization determined using the microhardness traverse method shall gover
30、n.3.4.2.4.4.1 When determining the depth of decarburization, it is permissible to disregard local areas provided the decarburization of such areas does not exceed the above limits by more than 0.005 inch (0.13 mm) and the width is 0.065 inch (1.65 mm) or less.3.4.3 Forging Stock: When a sample of st
31、ock is forged to a test coupon having a degree of mechanical working not greater than the forging and heat treated as in 3.3, specimens taken from the heat treated coupon shall conform to the requirements of 3.4.2.1, 3.4.2.2, and 3.4.2.3. If specimens taken from the stock after heat treatment as in
32、3.3 conform to the requirements of 3.4.2.1, 3.4.2.2, and 3.4.2.3, the tests shall be acceptable as equivalent to tests of a forged coupon.3.5 Quality:The product, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrim
33、ental to usage of the product.3.5.1 Bars and wire ordered hot rolled or cold drawn or ground, turned, or polished shall, after removal of the standard machining allowance in accordance with AS1182, be free from seams, laps, tears, and cracks open to the ground, turned, or polished surface.3.5.2 Grai
34、n flow of die forgings, except in areas which contain flash-line end grain, shall follow the general contour of the forgings showing no evidence of reentrant grain flow.3.6 Tolerances:Bars and wire shall conform to all applicable requirements of AMS 2241 or MAM 2241.4. QUALITY ASSURANCE PROVISIONS:
35、4.1 Responsibility for Inspection: The vendor of the product shall supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the product confo
36、rms to specified requirements.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMS 5655E SAE AMS 5655E- 6 -4.2 Classification of Tests: 4.2.1 Acceptance Tests: The following requirements are acceptanc
37、e tests and shall be performed on each heat or lot as applicable:4.2.1.1 Composition (3.1) and macrostructure (3.4.1) of each heat.4.2.1.2 Tensile properties (3.4.2.1), hardness (3.4.2.2), and Charpy impact strength (3.4.2.3) of each lot of bars, wire, and forgings.4.2.1.3 Decarburization (3.4.2.4)
38、and tolerances (3.6) of bars and wire.4.2.2 Periodic Tests: Tests of forging stock to demonstrate ability to develop required properties (3.4.3) and grain flow of die forgings (3.5.2) are periodic tests and shall be performed at a frequency selected by the vendor unless frequency of testing is speci
39、fied by purchaser.4.3 Sampling and Testing: Shall be as follows:4.3.1 Bars, Wire, and Forging Stock: In accordance with AMS 2371.4.3.2 Forgings: In accordance with AMS 2374.4.4 Reports:The vendor of the product shall furnish with each shipment a report showing the results of tests for chemical compo
40、sition and macrostructure of each heat and for hardness, tensile properties, and impact strength of each lot, and stating that the product conforms to the other technical requirements. This report shall include the purchase order number, heat and lot numbers, AMS 5655E, size, and quantity. If forgin
41、gs are supplied, the size and melt source of stock used to make the forgings shall also be included.4.5 Resampling and Retesting: Shall be as follows:4.5.1 Bars, Wire, and Forging Stock: In accordance with AMS 2371.4.5.2 Forgings: In accordance with AMS 2374.Copyright SAE International Provided by I
42、HS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMS 5655E SAE AMS 5655E- 7 -5. PREPARATION FOR DELIVERY: 5.1 Sizes:Except when exact lengths or multiples of exact lengths are ordered, straight bars and wire will be acceptable in mill length
43、s of 6 to 20 feet (1.8 to 6.1 m) but not more than 10% of any shipment shall be supplied in lengths shorter than 10 feet (3 m).5.2 Identification:Shall be as follows:5.2.1 Bars and Wire: In accordance with AMS 2806.5.2.2 Forgings: In accordance with AMS 2808.5.2.3 Forging Stock: As agreed upon by pu
44、rchaser and vendor.5.3 Packaging:The product shall be prepared for shipment in accordance with commercial practice and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the product to ensure carrier acceptance and safe delivery.6. ACKNOW
45、LEDGMENT:A vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders.7. REJECTIONS:Product not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection.8. NOTES:8.1 A change bar (
46、 | ) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this specification. An (R) symbol to the left of the document title indicates a complete revision of the specification, inclu
47、ding technical revisions. Change bars and (R) are not used in original publications, nor in specifications that contain editorial changes only.8.2 Hardness conversion tables for metals are presented in ASTM E 140.8.3 Terms used in AMS are clarified in ARP1917.Copyright SAE International Provided by
48、IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMS 5655E SAE AMS 5655E- 8 -8.4 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures a
49、re shown as the approximate equivalents of the primary units and are presented only for information.8.5 Purchase documents should specify not less than the following:AMS 5655EForm and size or part number of product desiredQuantity of product desiredIf applicable, acceptance standards for macrostructure (See 3.4.1).PREPARED UNDER THE JURISDICTION OF AMS CO
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