1、 SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2011 SAE International All rights reserved. No part of this publication m
3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside U
4、SA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS5692E AEROSPACE MATERIAL SPECIFICATION AMS5692 REV. E Issued 1982-10 Revised 2011-10Supers
5、eding AMS5692D Steel, Corrosion and Heat-Resistant, Welding Wire 19Cr - 12.5Ni - 2.5Mo (Composition similar to UNS S31680) RATIONALE AMS5692E revises the winding (3.4.2.1), helix (3.4.2.2), and cast (3.4.2.3, Table 2) requirements to commercial standards and results from a Five Year Review and updat
6、e of this specification. 1. SCOPE 1.1 Form This specification covers a corrosion and heat-resistant steel in the form of welding wire. 1.2 Application This wire has been used typically as filler metal for gas-tungsten-arc or gas-metal-arc welding of corrosion and heat-resistant steels and alloys, bu
7、t usage is not limited to such applications. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order form a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific docum
8、ent issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (
9、inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. AMS2248 Chemical Check Analysis Limits, Corrosion and Heat-Resistant Steels and Alloys, Maraging and Other Highly-Alloyed Steels, and Iron Alloys AMS2371 Quality Assurance Sampling and Testing, Corrosion and Heat-Resistant Steels and
10、 Alloys, Wrought Products and Forging Stock AMS2813 Packaging and Marking of Packages of Welding Wire, Standard Method SAE AMS5692E Page 2 of 6 AMS2814 Packaging and Marking of Packages of Welding Wire, Premium Quality AMS2816 Identification, Welding Wire, Tab Marking Method AMS2819 Identification,
11、Welding Wire, Direct Color Code System ARP1876 Weldability Test for Weld Filler Metal Wire ARP4926 Alloy Verification and Chemical Composition, Inspection of Welding Wire 2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959,
12、Tel: 610-832-9585, www.astm.org. ASTM E 353 Chemical Analysis of Stainless, Heat-Resisting, Maraging, and Other Similar Chromium-Nickel-Iron Alloys 3. TECHNICAL REQUIREMENTS 3.1 Composition Wire shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accord
13、ance with ASTM E 353, by spectrochemical methods, or by other analytical methods acceptable to purchaser. TABLE 1 - COMPOSITION Element min max Carbon (3.1.3) Manganese Silicon Phosphorus Sulfur Chromium Nickel Molybdenum Copper - 1.00 0.30 - - 18.00 11.00 2.00 - 0.08 2.50 0.65 0.0300.03020.00 14.00
14、 3.00 0.75 3.1.1 Check Analysis Composition variations shall meet the applicable requirements of AMS2248. 3.1.2 Chemical analysis of initial ingot, bar, or rod stock before drawing, other than those analyses required to be done on the finished wire, is acceptable provided the processes used for draw
15、ing or rolling, annealing, and cleaning, are controlled to ensure continued conformance to chemical composition requirements. 3.1.3 The analysis for carbon shall be determined on finished wire. 3.2 Condition Cold worked, bright finish, in a temper and with a surface finish which will provide proper
16、feeding of the wire in machine welding equipment. SAE AMS5692E Page 3 of 6 3.3 Fabrication 3.3.1 Wire shall be formed from rod or bar descaled by a process which does not affect the composition of the wire. Surface irregularities inherent with a forming process that does not tear the wire surfaces a
17、re acceptable provided the wire conforms to the tolerances of 3.6. 3.3.2 Butt welding is permissible provided both ends to be joined are alloy verified using a method capable of distinguishing the alloy from all other alloys processed in the facility, or the repair is made at the wire processing sta
18、tion. The butt weld shall not interfere with uniform, uninterrupted feeding of the wire in machine welding equipment. 3.3.3 In-process annealing, if required, between cold rolling or drawing operations, shall be performed in vacuum or protective atmospheres to ensure freedom from surface oxidation a
19、nd absorption of other extraneous elements. 3.3.4 Residual elements, drawing compounds, oxides, dirt, oil, dissolved gasses and other foreign materials picked up during wire processing that can adversely affect the welding characteristics, the operation of the equipment, or the properties of the wel
20、d metal, shall be removed by cleaning processes that will neither result in pitting nor cause gas absorption by the wire or deposition of substances harmful to welding operations. 3.4 Properties Wire shall conform to the following requirements: 3.4.1 Weldability Melted wire shall flow smoothly and e
21、venly during welding and shall produce acceptable welds, determined by a procedure acceptable to purchaser. ARP1876 may be used to resolve disputes. 3.4.2 Spooled Wire Shall conform to 3.4.2.1, 3.4.2.2, and 3.4.2.3. 3.4.2.1 Winding Filler metal in coils and on spools shall be wound so that kinks, wa
22、ves, sharp bends, overlapping, or wedging are not encountered, leaving the filler metal free to unwind without restriction. The outside end of the electrode (the end where welding is to begin) shall be identified so it can be located readily and shall be fastened to avoid unwinding. The winding shal
23、l be level winding. 3.4.2.2 Cast Wire, wound on standard diameter spools as shown in Table 2 shall have imparted to it a curvature such that a specimen sufficient in length to form one loop with a 1-inch (25-mm) overlap, when cut from the spool and laid on a flat surface, shall form a circle (cast)
24、within the limits shown in Table 2 3.4.2.3 Helix The specimen on which cast was determined, when laid on a flat surface and measured between adjacent turns, shall show a vertical separation not greater than shown in Table 2. SAE AMS5692E Page 4 of 6 TABLE 2A - CAST AND HELIX REQUIREMENTS, INCH-POUND
25、 UNITS Spool Diameter Inch Cast Inch Helix Inch min max max 4 2.5 9 0.50 8 10 20 0.75 12 15 30 1.00. TABLE 2B - CAST AND HELIX REQUIREMENTS, SI UNITS Spool Diameter Millimeters Cast Millimeters Helix Millimeters min max max 102 64 229 13 203 254 508 19305 381 762 253.5 Quality Wire, as received by p
26、urchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to welding operations, operation of welding equipment, or properties of the deposited weld metal. 3.6 Sizes and Tolerances Wire shall be supplied in the sizes and to the tol
27、erances shown in 3.6.1 and 3.6.2. 3.6.1 Diameter Shall be as shown in Table 3. TABLE 3A - SIZES AND DIAMETER TOLERANCES, INCH/POUND UNITS Form Nominal Diameter Inch Tolerance Inch Plus Tolerance Inch Minus Cut Lengths Cut Lengths Spools Spools Spools 0.030, 0.045 0.062, 0.078, 0.094, 0.125, 0.156, 0
28、188 0.007, 0.010, 0.015 0.020, 0.030, 0.035, 0.045 0.062, 0.078, 0.094 0.001 0.002 0.0005 0.001 0.002 0.001 0.002 0.0005 0.001 0.002 TABLE 3B - SIZES AND DIAMETER TOLERANCES, SI UNITS Form Nominal Diameter Millimeters Tolerance Millimeter Plus Tolerance Millimeter Minus Cut Lengths Cut Lengths Spoo
29、ls Spools Spools 0.76, 1.14 1.57, 1.98, 2.39, 3.18, 3.96, 4.78 0.18, 0.25, 0.38 0.51, 0.76, 0.89, 1.14 1.57, 1.98, 2.39 0.025 0.05 0.013 0.025 0.05 0.025 0.05 0.013 0.025 0.05 SAE AMS5692E Page 5 of 6 3.6.2 Length Cut lengths shall be furnished in 18, 27, or 36 inch (457, 686, or 914 mm) lengths, as
30、 ordered, and shall not vary more than +0, -0.5 inch (+0, -13 mm) from the length ordered. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of wire shall supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser res
31、erves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the wire conforms to specified requirements. 4.2 Classification of Tests 4.2.1 Acceptance Tests Composition (3.1), sizes and tolerances (3.6), and alloy verification (5.2.1) are acceptance tests and sha
32、ll be performed on each heat or lot as applicable. 4.2.1.1 Carbon (3.1.3) shall be determined on finished wire from each lot. 4.2.2 Periodic Tests Weldability (3.4.1), cast (3.4.2.2), and helix (3.4.2.3) are periodic tests and shall be performed at a frequency selected by the vendor unless frequency
33、 of testing is specified by purchaser. 4.3 Sampling and Testing In accordance with AMS2371 and as specified herein. 4.4 Reports The vendor of wire shall furnish with each shipment a report showing the results of tests for the full composition of each heat, and for the wire carbon analysis of each lo
34、t, and stating that the wire conforms to the other technical requirements. This report shall include the purchase order number, heat and lot numbers, AMS5692E, nominal size, and quantity. 4.5 Resampling and Retesting In accordance with AMS2371. 5. PREPARATION FOR DELIVERY 5.1 Wire shall be supplied
35、either on spools in one continuous length for machine welding or in cut lengths for manual welding, as ordered. Wire on each spool or in each package of cut lengths shall be from the same heat of steel. 5.2 Alloy Verification 5.2.1 Wire from each spool or package of cut lengths shall be alloy verifi
36、ed by a method acceptable to purchaser and vendor. The alloy verification methods of ARP4926 are recommended. 5.2.2 An 8 inch (203 mm) length of wire shall be made accessible at both ends of each spool for alloy verification. SAE AMS5692E Page 6 of 6 5.3 Identification Shall be in accordance with AM
37、S2816 unless AMS2819 or another method is specified by purchaser. 5.4 Packaging and Marking Shall be in n accordance with AMS2813 unless AMS2814 or another method is specified by purchaser. 6. ACKNOWLEDGMENT A vendor shall mention this specification number and its revision letter in all quotations a
38、nd when acknowledging purchase orders. 7. REJECTIONS Wire not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection. 8. NOTES 8.1 A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical rev
39、isions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain
40、 editorial changes only. 8.2 Terms used in AMS are clarified in ARP1917. 8.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as the approximate equivalents of the primary units and
41、 are presented only for information. 8.4 Purchase documents should specify not less than the following: AMS5692E Size and form (spools or cut lengths) of wire desired Length of cut lengths or weight of spools desired Quantity of wire desired. 8.5 AWS A5.9 Class ER316H is listed for information only and shall not be construed as an acceptable alternate unless all requirements of this specification are met. PREPARED BY AMS COMMITTEE “F“
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