SAE ARP 1962A-1995 Training and Approval of Heat-Treating Personnel《热处理职员的训练和批准》.pdf

1、 AEROSPACERECOMMENDEDPRACTICETRAINING AND APPROVAL OF HEAT-TREATING PERSONNELIssued 1987-07Revised 1995-12REV.ARP1962 A1. SCOPE:1.1 Scope:This document requires that the company (facility) employing the personnel ensure a verifiableprogram of on-the-job training, experience, education, classroom ins

2、truction, and evaluation ofpersonnel using either company-created programs or programs described herein.1.2 Purpose:It describes the requirements for training and approval of personnel performing certain heat-treating and associated operations. It also establishes that only approved personnel may pe

3、rformor monitor the functions listed in Table 1 for the processes and materials listed in Table 2.1.3 Responsibility:The company (facility) employing the heat-treating and associated personnel is the responsibleagency for determination of its training and evaluation program and approval of the indiv

4、idualheat treaters and associated personnel.1.4 Summary of Requirements:Approved personnel must meet certain requirements of on-the-job training, education, classroominstruction, and evaluation. Some suggested on-the-job training may be substituted byexperience and education. Some suggested classroo

5、m instruction may be substituted byequivalent experience. The company (facility) employing the personnel is responsible fordetermining these substitutions and equivalencies.This document does not mandate any specific on-the-job training program or specific educationor classroom instruction program.

6、It does not require any specific testing or evaluation nor anyspecific question(s) on the test or evaluation. The ASM MEI and the MTI training and testingdocuments described herein are not required by this document; they are provided as sourceswhich the heat-treating facility can obtain and use as n

7、eeded.SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising t

8、herefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2007 SAE International All rights reserved. No part of this publicati

9、on may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside

10、USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org RATIONALE This document has been reaffirmed to comply with the SAE 5-year Review policy. Reaffirmed 2007-05SAE ARP1962 Revision A- 2 -TABLE 1 - Suggested Minimum Classroom InstructionClassroom or HeatInstruction

11、or CEUs CapFunction Hours (4)(6)(8) (4)(5)(8) Lessons (7)(8)Heat Treat Processes 80 8 20Verify part cleanliness before and after heat treatmentLoad work into and out of furnace (1)Set temperature controlsSet atmosphere and vacuum controlsMonitor nonapproved personnelRack partsDetermine specific equi

12、pment to be usedDetermine or verify temperatures and soak timesDetermine or verify load sizeVerify temperature control settingsVerify atmosphere and vacuum settingsDetermine and adjust heating and cooling ratesVerify conformance of indicated and recorded temperatures andtimes to specified requiremen

13、tsInsert, position, and adjust load thermocouplesInsert, position, and adjust control, indicating and recordingthermocouples (3)Approve racking procedure or verify racking if no procedure isestablishedDetermine or verify when soaking commences (heat up time,stabilization, etc.)Verify quenching mediu

14、mDetermine or verify retemper or reage temperature and timeMonitor accuracy of heat treat logShop Paperwork 40 4 10Monitor nonapproved personnelPrepare shop travelers/job cardsDetermine specific equipment to useDetermine number and type of test samples (2)Prepare cleaning procedures (2)Prepare heat

15、treating procedures (2)Determine temperatures and soak timesSet up new job in plantPreapprove shop travelers/job cards, heat treat procedures, orany other document providing heat treating instructionsDetermine quenching mediumDetermine retemper or reage temperature and timePrepare reheat treat instr

16、uctionsInterpret customer specifications and drawings (2)Determine and document testing and inspection requirements(2)Prepare personnel approval tests for use by the employingfacility (2)Testing and Inspection 40 4 10Prepare parts for hardness testing (3)Conduct hardness tests (3)Monitor nonapproved

17、 personnelPerform visual inspection for cleanliness, scale (3)discoloration, blistering, protective coating effectiveness,or any other evidence of improper heat treatingAnalyze SPC or any other statistical data (2)Prepare samples for and conduct metallographic tests (3)SAE ARP1962 Revision A- 3 -TAB

18、LE 1 (Continued)Classroom or HeatInstruction or CEUs CapFunction Hours (4)(6)(8) (4)(5)(8) Lessons (7)(8)Conduct mechanical property tests (3)Monitor accuracy of heat treat logMaintenance, Etc.Insert, position, and adjust control, indicating and recordingthermocouples (3)NOTES:(1) At standard part p

19、roducers, where continuous runs of the same product are processed, only the first run needsto be monitored on each shift for each specific material or part, each piece of equipment, and each unapprovedoperator.(2) See 3.2.2-5(3) See 3.2.2-6(4) Classroom instruction for various functions may run conc

20、urrently; however, all functions must be thoroughlycovered. CEUs are in lieu of the classroom instruction hours, not in addition to them. Classroom instructionshould include each of the material and process categories in Table 2 for which the individual is to beapproved.(5) Continuing Education Unit

21、 (CEU) is 10 h of participation in an organized continuing education experienceunder responsible sponsorship, capable direction, and qualified instruction. It is recognized by business andindustry throughout the United States and Canada.(6) See 3.3.1.3.1(7) Heat cap lessons are in lieu of classroom

22、hours, not in addition to them.(8) The suggested minimums are intended for companies and personnel performing a wide variety of heattreatments and testing and inspections on numerous materials. For companies or personnel performinglimited processes or limited tests and inspections, the suggested min

23、imums could be much less.SAE ARP1962 Revision A- 4 -TABLE 2 - Suggested Minimum On-The-Job Training RequirementsMinimum Months ofTotal On-The-JobMaterial or Process Category (1) Training (2)(3)Air atmosphere 9Salt bath 9Visual inspection (4) 12Lab testing (4) 12Controlled atmosphere 12Inert gas atmo

24、sphere 12Vacuum 12Aluminum alloys (aging and stress relief only) 12Carbon, alloy, and CRES steel hardening 12Nickel and cobalt alloys 12Titanium alloys 18Magnesium alloys 18Aluminum alloys (all other processes) 24Carburizing/carbonitriding 24Nitriding 24Ion nitriding 24Furnace brazing 24Hydrogen atm

25、osphere 24Dip brazing 24Induction heat-treating or brazing 24Flame hardening 24High-strength steel (220 ksi (1515 MPa)and higher)24NOTES:(1) If two or more categories apply to the same job, the more stringent category applies.(2) Training in multiple alloys and processes may be covered concurrently

26、providingsubstantial time is devoted to each category and function.(3) On-the-job training for various categories may run concurrently; however, all categoriesmust be thoroughly covered.(4) If the approved person is doing only testing or visual inspection, that person needs to betrained for only tho

27、se categories.1.5 Application:This document is applicable to heat treatment of parts and castings, forgings, and fasteners. It isinvoked only when cited by another specification, either the material or product specification orthe heat-treating specification specified by the material or product speci

28、fication or the engineeringdrawing. This procedure is not applicable for raw materials that are heat-treated at the producingmill, excluding forgings and castings as described above. It is applicable for raw materials heat-treated by an outside vendor, but only when invoked by specification. It is a

29、pplicable to both heattreat vendors and to captive heat treat departments. It is not applicable to airline maintenancefacilities, unless specifically specified.SAE ARP1962 Revision A- 5 -2. REFERENCES:2.1 Applicable Documents:The following publications form a part of this specification to the extent

30、 specified herein.2.1.1 Heat Treater Certification Manual; available from Metal Treating Institute (MTI) Publications,Metal Treating Institute, 302 3rd Street, Suite 1, Neptune Beach, FL 32266, (904) 249-0448.2.1.2 Heat Treat Training Directory of North America; available from Materials Engineering

31、Institute(MEI) Publications, ASM International, Materials Engineering Institute, Materials Park, OH44073, (216) 338-5151.2.1.3 Heat Treating Certificate of Educational Achievement Program (Heat Cap); available fromASM International Education Department, Materials Park, OH 44073, (216) 338-5151.2.2 D

32、efinitions:2.2.1 HEAT-TREAT PLANNERS: Planners who are providing detailed heat-treat instructions to theshop.2.2.2 MANUFACTURING SEQUENCE PLANNERS: Planners who are only listing step-by-stepoperations for which the heat-treat details are covered in a more detailed document.2.2.3 FACILITY: A facility

33、 is a different plant of the same company.3. TECHNICAL REQUIREMENTS:3.1 Training Program:The company shall have a formal written program that defines the progression for education,experience, on-the-job training, classroom instruction, and evaluation for each individual tobecome approved. In additio

34、n, the company should have a documented system for assessingthe heat treaters ability to produce acceptable hardware; such a system would use inspectionand test data and failure data that is traceable to the individual heat-treater. Evidence ofproblems should trigger consideration of retraining, ree

35、valuation, withdrawing of approval, or notgranting reapproval.3.2 The functions in Table 1 shall be performed or monitored by approved personnel who have beenspecifically documented as approved for each function they perform. Determination of whichpersonnel are approved for which functions is solely

36、 the responsibility of the heat-treat companyor facility. Personnel may be approved for any or all of these functions.SAE ARP1962 Revision A- 6 -3.2.1 The functions in Table 1 may be performed by nonapproved personnel who can followinstructions when they are designated by and monitored by an approve

37、d person (for thefunction(s) being monitored). The approved person is responsible for the proper performanceof the function. Monitoring shall entail either frequent periodic witnessing or verificationchecking of the function, verification of the accuracy of shop paper, test results, and inspectionre

38、cords, and stamping, initialing, or signing off the shop paper, test results, and inspectionrecords by approved personnel. The frequency of witnessing shall be determined by heat-treating company approved personnel based on their confidence in the experience andcapability of the nonapproved personne

39、l. Monitoring does not imply constant visual contact.3.2.2 Personnel requiring approval are heat-treaters, including leads, supervisors, foremen,inspectors, laboratory technicians, heat-treat planners (2.2.1), engineers or metallurgists, andall other personnel performing or monitoring the functions

40、listed in Table 1 with the exceptionslisted below:1. Foremen and supervisors in captive heat-treat shops who are responsible for other activitiesand whose function in the heat-treat department is only administrative.2. Manufacturing sequence planners (2.2.2) in captive heat-treat facilities unless t

41、hey arepreparing detailed heat-treat instructions or procedures.3. Personnel from outside subtier vendors, such as laboratory technicians, who performassociated functions.4. Metallurgists and other graduate engineers who have documented records of on-the-jobshop training and who have passed the eval

42、uation specified herein. On-the-job shoptraining for metallurgists and other graduate engineers may be waived with 6 months ofrelated heat-treat experience.5. Metallurgists and other graduate engineers who are proficient or have been trained in thesefunctions and who are performing only functions li

43、sted in footnote 2 to Table 1.6. Personnel performing functions listed in footnote 3 to Table 1, who do not work in the heattreat department; however, documentation of training in the functions being performed isrequired.3.3 Approval Guidelines:The following describes the guidelines for a heat-treat

44、er to be approved and perform the specificfunctions listed in Table 1 for the specific processes and materials listed in Table 2.3.3.1 Required for approval are a minimum on-the-job training time (suggested times are shown inTable 2) with waivers for experience as defined in 3.3.1.1; completion of a

45、 minimum amount ofclassroom instruction (suggested times are shown in Table 1) with waivers for experience asdefined in 3.3.1.1; and passing of an evaluation management may use judgment to modify bydecreasing the suggested minimum training and/or classroom instruction times while providingcompetence

46、. This shall be defined in the formal written program requirements in 3.1.SAE ARP1962 Revision A- 7 -3.3.1.1 Prior Experience: Personnel with verifiable, documented heat-treating experience in each ofthe specific material or process categories for a time equivalent to on-the-job training inTable 2 m

47、ay be approved for those categories after classroom instruction (3.3.1.3) andpassing the evaluation specified in 3.3.1.4. On-the-job training requirements herein may bewaived with equivalent experience. Classroom instruction may be waived with 5 years ofexperience. Classroom instruction may be waive

48、d for metallurgists and other graduateengineers. Experience and training in one category shall not be the basis for approval in anunrelated category. The evaluation in 3.3.1.4 is always required.3.3.1.2 On-the-Job Training: On-the-job training shall cover both the specific material and processcatego

49、ries listed in Table 2 and the specific job functions listed in Table 1 for which theindividual will be approved. In addition, such training should cover quality control, processcontrol, nondestructive inspection and testing (hardness, etc.), specifications, pyrometry,inspection, and laboratory testing as related to individuals job function. The training shall beconducted in accordance with a formal written training program approved by the employingcompany.3.3.1.3 Classroom Instruction (see Table 1): Instruction shall cover the specific materials, processes,and job fu