SAE AS 1007K-2017 FITTING UNION STANDARD AND REDUCER BULKHEAD FLARELESS.pdf

1、 AEROSPACE STANDARD FITTING, UNION, STANDARD AND REDUCER, BULKHEAD, FLARELESS AS1007Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, rec

2、ording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED1996-03REVISED 2017-06THIRD ANGLE PROJEC

3、TION CUSTODIAN: G-3/G-3B REV.K FEDERAL SUPPLY CLASS 4730 AS1007 SHEET 1 OF 6 REV. K PROCUREMENT SPECIFICATION: AS18280 /4/ SAE Technical Standards Board Rules provide that: “This report is published by SAEtoadvance thestate of technical andengineering sciences. The useof this report is entirely volu

4、ntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is the sole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your

5、written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS1007K RATIONALE ADDED CONDUCTIVE HIGH PURITY ALUMINUM COATING FOR ALUMINUM ALLOY FITTINGS. FIGURE 1 - FITTING, UNION, STANDARD AND REDUCER, BULKHEAD END FOR OP

6、TIONAL USE IN PORT INSTALLATION, NON-REDUCER SHOWN /21/ AEROSPACE STANDARD AS1007 SHEET 2 OF 6 REV. K FITTING, UNION, STANDARD AND REDUCER, BULKHEAD, FLARELESS FIGURE 2 - FITTING, UNION, STANDARD AND REDUCER, BULKHEAD END NOT FOR USE IN PORT INSTALLATION, NON-REDUCER SHOWN, SAME AS FIGURE 1 EXCEPT A

7、S SHOWN /21/ TABLE 1 - OVERALL LENGTH A /12/ SIZE SIZE OF PORT #1 OF PORT 02 03 04 05 06 08 10 12 14 16 20 24 32 #2 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 02 1.484 1.516 1.578 1.609 1.703 1.844 2.000 2.156 2.156 2.156 2.156 2.156 2.422 03 1.516 1.563 1.625 1.656 1.750 1.891

8、 2.047 2.203 2.203 2.203 2.203 2.203 2.469 04 1.547 1.594 1.656 1.688 1.781 1.922 2.078 2.234 2.234 2.234 2.234 2.234 2.500 05 1.578 1.625 1.688 1.688 1.781 1.922 2.078 2.324 2.234 2.234 2.234 2.234 2.500 06 1.641 1.688 1.750 1.750 1.797 1.938 2.094 2.250 2.250 2.250 2.250 2.250 2.516 08 1.734 1.781

9、 1.844 1.844 1.891 2.031 2.188 2.344 2.344 2.344 2.344 2.344 2.609 10 1.813 1.859 1.922 1.922 1.969 2.109 2.250 2.406 2.406 2.406 2.406 2.406 2.672 12 1.922 1.969 2.031 2.031 2.078 2.219 2.360 2.484 2.469 2.469 2.469 2.469 2.734 14 1.922 1.969 2.031 2.031 2.078 2.219 2.360 2.469 2.469 2.469 2.469 2.

10、469 2.734 16 1.922 1.969 2.031 2.031 2.078 2.219 2.360 2.469 2.469 2.469 2.469 2.469 2.734 20 1.922 1.969 2.031 2.031 2.078 2.219 2.360 2.469 2.469 2.469 2.469 2.469 2.734 24 1.922 1.969 2.031 2.031 2.078 2.219 2.360 2.469 2.469 2.469 2.469 2.469 2.734 32 1.984 2.031 2.094 2.094 2.141 2.281 2.422 2.

11、531 2.531 2.531 2.531 2.531 2.734 PORT #1 FITTING END PER AS4377 STYLE H IF SAME SIZE OR SMALLER THAN PORT #2 ID THRU IF LARGER THAN PORT #2 ID Z DEEP AEROSPACE STANDARD AS1007 SHEET 3 OF 6 REV. K FITTING, UNION, STANDARD AND REDUCER, BULKHEAD, FLARELESS TABLE 2 - HOLE DEPTH Y /12/ SIZE SIZE OF PORT

12、 #1 OF PORT #2 02 03 04 05 06 08 10 12 14 16 20 24 32 02 - - - - - - - - - - - - - 03 .469 - - - - - - - - - - - - 04 .484 .484 - - - - - - - - - - - 05 .500 .500 .516 - - - - - - - - - - 06 .547 .531 .562 .562 - - - - - - - - - 08 .594 .594 .625 .625 .641 - - - - - - - - 10 .656 .656 .672 .672 .703

13、 .672 - - - - - - - 12 .719 .719 .734 .750 .766 .750 .750 - - - - - - 14 .688 .688 .704 .719 .735 .719 .719 .861 - - - - - 16 .656 .656 .672 .672 .703 .688 .688 .719 .688 - - - - 20 .594 .594 .609 .609 .641 .625 .625 .656 .625 .703 - - - 24 .516 .516 .531 .547 .562 .641 .656 .578 .547 .641 .656 - -

14、32 .453 .438 .469 .469 .469 .469 .469 .516 .485 .562 .578 .656 - TABLE 3 - HOLE DEPTH Z /12/ SIZE SIZE OF PORT #1 OF PORT #2 02 03 04 05 06 08 10 12 14 16 20 24 32 02 - 1.016 1.062 1.078 1.156 1.250 1.391 1.500 1.477 1.438 1.375 1.297 1.438 03 - - 1.047 1.078 1.141 1.250 1.391 1.500 1.471 1.422 1.37

15、5 1.297 1.422 04 - - - 1.094 1.172 1.281 1.406 1.516 1.494 1.453 1.391 1.312 1.453 05 - - - - 1.172 1.281 1.422 1.531 1.500 1.453 1.391 1.328 1.453 06 - - - - - 1.297 1.438 1.547 1.523 1.391 1.422 1.344 1.484 08 - - - - - - 1.453 1.562 1.533 1.484 1.438 1.359 1.391 10 - - - - - - - 1.562 1.537 1.500

16、 1.438 1.359 1.500 12 - - - - - - - - 1.574 1.531 1.468 1.406 1.531 14 - - - - - - - - - 1.566 1.503 1.430 1.559 16 - - - - - - - - - - 1.516 1.453 1.562 20 - - - - - - - - - - - 1.468 1.594 24 - - - - - - - - - - - - - 32 - - - - - - - - - - - - - AEROSPACE STANDARD AS1007 SHEET 4 OF 6 REV. K FITTI

17、NG, UNION, STANDARD AND REDUCER, BULKHEAD, FLARELESS TABLE 4 - TUBE SIZE AND CORRESPONDING THREAD PORT SIZE (NOMINAL TUBE SIZE) T THREAD PER AS8879 CLASS 3A 02 .125 .3125-24 UNJF 03 .188 .3750-24 UNJF 04 .250 .4375-20 UNJF 05 .312 .5000-20 UNJF 06 .375 .5625-18 UNJF 08 .500 .7500-16 UNJF 10 .625 .87

18、50-14 UNJF 12 .750 1.0625-12 UNJ 14 .875 1.1875-12 UNJ 16 1.000 1.3125-12 UNJ 20 1.250 1.6250-12 UNJ 24 1.500 1.8750-12 UNJ 32 2.000 2.5000-12 UNJ TABLE 5 - HEX DIMENSION AND WEIGHTS /11/ BASIC NO. AS1007 /20/ LARGEST PORT SIZE CODE B .010 H LB/EA APPROX REF ALUM LB/EA APPROX REF STEEL LB/EA APPROX

19、REF TI 02 .542 .552- .565 .00990 .0279 .0153 03 .605 .615- .628 .0162 .0432 .0243 04 .668 .678- .691 .0207 .0558 .0315 05 .730 .740- .753 .0261 .0702 .0405 06 .792 .802- .815 .0315 .0855 .0486 08 .980 .990-1.003 .0576 .158 .0900 10 1.103 1.113-1.128 .0810 .210 .126 12 1.353 1.363-1.380 .120 .325 .18

20、7 14 1.478 1.488-1.505 - - - 16 1.603 1.613-1.630 .182 .437 .286 20 1.853 1.863-1.880 .224 .610 .332 24 2.099 2.109-2.225 .266 .733 .422 32 2.724 2.734-2.760 - - - NOTES NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS

21、 CONCERNING CADMIUMS USE. AEROSPACE STANDARD AS1007 SHEET 5 OF 6 REV. K FITTING, UNION, STANDARD AND REDUCER, BULKHEAD, FLARELESS /1/ MATERIAL: a. DASH (-) AS MATERIAL CODE - TYPE 4130 LOW ALLOY STEEL BAR PER AMS6370 OR AMS-S-6758 EXCEPT HEAT TREATMENT PER PROCUREMENT SPECIFICATION. /2/ b. CODE LETT

22、ER D - TYPE 2024-T6 OR -T851 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6. /2/ c. CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL BAR PER AMS5639 OR AMS-QQ-S-763 EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/ d. CODE LETTER K - TYPE 316 CORROSION RESISTANT STEEL BAR PER AMS5648 OR AMS-QQ-S-763 EXCEP

23、T HARDNESS PER PROCUREMENT SPECIFICATION. /2/ e. CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL BAR PER AMS5645 OR AMS-QQ-S-763 EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/ f. CODE LETTER S - TYPE 347 CORROSION RESISTANT STEEL BAR PER AMS5646 OR AMS-QQ-S-763 EXCEPT HARDNESS PER PROCUREMENT

24、 SPECIFICATION. /2/ /22/ g. CODE LETTER T - TYPE 6Al-4V TITANIUM ALLOY BAR PER AMS4928. h. CODE LETTER W - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS4124; OR 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. /2/ /2/ HEAT TREATMENT: a. DASH (-) AS MATERIAL CODE - HARDNESS SHALL BE 92 HRB TO 40 HRC PER PR

25、OCUREMENT SPECIFICATION. b. MATERIAL CODE LETTERS D AND W - ELECTRICAL CONDUCTIVITY AND HARDNESS PER PROCUREMENT SPECIFICATION. c. MATERIAL CODE LETTERS J, K, R, AND S - HARDNESS SHALL BE 80 HRB MINIMUM PER PROCUREMENT SPECIFICATION. d. OTHER MATERIAL CODES - NONE. /3/. FINISH: a. CODE LETTER (-) -

26、CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2. b. MATERIAL CODE LETTER D - ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE GREEN SIMILAR TO COLOR 14187 OF AMS-STD-595. c. MATERIAL CODE LETTERS J, K, R, AND S - PASSIVATE PER AMS2700 TYPE 6 OR 7. d. MATERIAL CODE LETTER T - FLUORIDE PHOSPH

27、ATE CONVERSION COAT PER AMS2486 OR ANODIZE PER AMS2488, TYPE 2. e. MATERIAL CODE LETTER W (1) W CODE PARTS TO BE ANODIZED ONLY WILL HAVE NO FINISH CODE LETTER AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE ANODIZE PER AMS2472 OR PER MIL-A-8625, TYPE II, CLASS 2 DYED BROWN, SIMILAR TO COL

28、OR 10080 OF AMSSTD-595. (2) W CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V” AFTER THE SIZE CODE IN THE PART NUMBER. SEE PROCUREMENT SPECIFICATION FOR REQUIREMENTS. /4/ PROCUREMENT SPECIFICATION: AS18280 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPL

29、IED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER AS LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS18280 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ONLINE. /5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D

30、 OR METHOD 7A3, 15A3, OR 15B. a. FOR SIZE 06 AND SMALLER MANUFACTURERS NAME: CAGE CODE OR TRADEMARK, LETTERS “AS” AND MATERIAL CODE LETTER. b. FOR SIZE 08 AND LARGER, MANUFACTURERS NAME: CAGE CODE OR TRADEMARK, BASIC PART NUMBER AND MATERIAL CODE LETTER. 6. INVENTORIED PARTS CONFORMING TO THE PREVIO

31、US ISSUE MAY BE USED TO DEPLETION. AEROSPACE STANDARD AS1007 SHEET 6 OF 6 REV. K FITTING, UNION, STANDARD AND REDUCER, BULKHEAD, FLARELESS 7. INTENDED USE: THIS PART IS DESIGNED FOR USE IN TUBING CONNECTION SYSTEMS WITH NOMINAL OPERATING PRESSURES IN ACCORDANCE WITH PROCUREMENT SPECIFICATION. /8/ TH

32、E HEX CORNERS MAY BE ROUNDED PER ARP1942. 9. FOR REDUCER CONFIGURATIONS, THE PRESSURE RATING IS DETERMINED BY THE LARGEST PORT. 10. THE NON-REDUCER CONFIGURATION WITHOUT A SUFFIX PART NUMBER CODE IS THE FUNCTIONAL EQUIVALENT OF AS21924 FOR THE CORRESPONDING SIZE AND IS INTENDED TO BE SUITABLE AS A R

33、EPLACEMENT STANDARD. /11/ WEIGHTS ARE FOR NON-REDUCERS ONLY. REDUCER FITTINGS WILL HAVE LOWER WEIGHTS. /12/ REDUCER FITTINGS WHICH FALL IN THE SHADED AREA OF TABLES 1, 2, AND 3 SHOULD BE AVOIDED. IF THEY MUST BE USED, SPECIAL ATTENTION SHOULD BE GIVEN TO CLAMPING OR OTHER MEANS TO PROTECT THE SMALLE

34、R PORT OR TUBE. /13/ FINISH CODE LETTER “V” SHALL BE PLACED AFTER SIZE CODES ONLY FOR MATERIAL CODE “W” PARTS THAT ARE TO BE COATED WITH HIGH PURITY ALUMINUM TO PROVIDE LOW ELECTRICAL CONTACT RESISTANCE. NO OTHER LETTERS ARE TO FOLLOW THE SIZE CODES. 14. REVISION INDICATOR: A CHANGE BAR (I) LOCATED

35、IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISION

36、S. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. 15. INTERPRETATION OF DRAWING PER AS4296. 16. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 MICROINCHES

37、 Ra. FORGED SURFACES MAY BE 250 MICROINCHES Ra. 17. BREAK ALL SHARP EDGES .003 TO .015, UNLESS OTHERWISE SPECIFIED. 18. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 19. DIMENSIONING IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .016, ANGULAR DIMENSIONS 0DEGREES 30MINUTES. /

38、20/ EXAMPLE OF PART NUMBER: PART NUMBER AS1007HJ0808 DESIGNATES A 304 CRES FITTING WITH SIZE 08 PORTS AND A STYLE H BULKHEAD END. PART NUMBER AS1007J0808 DESIGNATES A 304 CRES FITTING WITH SIZE 08 PORTS AND A STYLE E BULKHEAD END. PART NUMBER AS1007H-0808 DESIGNATES A 4130 LOW ALLOY STEEL FITTING WI

39、TH SIZE 08 PORTS AND A STYLE H BULKHEAD END. PART NUMBER AS1007-0808 DESIGNATES A 4130 LOW ALLOY STEEL FITTING WITH SIZE 08 PORTS AND A STYLE E BULKHEAD END. /21/ FITTINGS WITH AS4377 STYLE “H” ENDS SHALL BE DESIGNATED WITH STYLE CODE “H“ AFTER THE PART NUMBER AND CANNOT BE USED IN PORTS. FITTINGS W

40、ITH AS4377 STYLE “E” ENDS ARE HISTORICALLY UNRELIABLE WHEN INSTALLED IN PORTS BUT HAVE BEEN USED SUCCESSFULLY IN APPLICATIONS WITH PRESSURES LIMITED TO 1500 PSI. /22/ MATERIAL CODE “S”, CORROSION RESISTANT STEEL (TYPE 347), WAS OBSOLETED IN 1987 BY AMENDMENT 1 TO MIL-F-18280 AND IS DISPLAYED HERE FO

41、R LEGACY REASONS ONLY. MATERIAL CODE “S” IS NOT SUPPORTED BY AS18280. USE MATERIAL CODE “R” IN LIEU OF CODE “S”. /23/ AS6047 IS RECOMMENDED FOR USE IN LIEU OF THIS STANDARD. AS6047 OFFERS IMPROVED LENGTH TOLERANCES AND IMPROVED FINISH OF THE CONICAL SEAL AREA. A S 1 0 0 7 H W 10 10 VB A S IC P A R T

42、 N U M B E R F IN IS H C O D E L E T T E R / 3 / / 1 3 /S U F F IX C O D E “ H “ F O L L O W IN G S IZ E C O D E , T U B E S IZ EB A S IC P A R T N U M B E R O N L Y F O R P O R T # 2 IN . 0 6 2 IN C R E M E N T SP A R T S W IT H A S 4 3 7 7 S T Y L E “ H ” F IT T IN G E N D / 2 2 / S IZ E C O D E , T U B E S IZ EP O R T # 1 IN . 0 6 2 IN C R E M E N T SM A T E R IA L C O D E L E T T E R / 1 / ( P O R T # 1 IS L A R G E R O R S A M ES IZ E A S P O R T # 2 )