SAE AS 1008J-2017 FITTING ELBOW 90 DEGREE STANDARD AND REDUCER BULKHEAD FLARELESS.pdf

1、 AEROSPACE STANDARD FITTING, ELBOW, 90 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS AS1008Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photoc

2、opying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED1966-03REAFFIRMED 2005-06REVI

3、SED2017-06THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.JFEDERAL SUPPLY CLASS 4730 AS1008 SHEET 1 OF 7 REV. J PROCUREMENT SPECIFICATION: AS18280 /4/ SAETechnicalStandardsBoard Rulesprovidethat:“Thisreportispublished bySAEto advance the state oftechnicaland engineering sciences.The use ofthisreporti

4、sentirelyvoluntary,anditsapplicabilityandsuitabilityforanyparticularuse,includinganypatentinfringementarising therefrom,isthe sole responsibilityoftheuser.”SAEreviewseachtechnicalreportatleasteveryfiveyearsatwhich time itmaybe revised,reaffirmed,stabilized,orcancelled.SAEinvitesyourwritten commentsa

5、ndsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS1008J RATIONALE ADDED CONDUCTIVE HIGH PURITY ALUMINUM COATING FOR ALUMINUM ALLOY FITTINGS. FIGURE 1 - FITTING, ELBOW, 90, BULKHEAD END FOR OPTIONAL USE IN PORT INSTALLATION, PORT

6、 #2 SHOWN AS REDUCER PORT #1 FITTING END PER AS4377: IF NON-REDUCER, STYLE S; IF REDUCER: STYLE S, EXCEPT SHOULDER /14/ PORT #2 FITTING END PER AS4375: IF NON-REDUCER, STYLE G; IF REDUCER: STYLE E AEROSPACE STANDARD AS1008 SHEET 2 OF 7 REV. J FITTING, ELBOW, 90 DEGREE, STANDARD AND REDUCER, BULKHEAD

7、, FLARELESS FIGURE 2 - FITTING, ELBOW, 90 DEGREE, BULKHEAD END FOR OPTIONAL USE IN PORT INSTALLATION, SHOWN AS NON-REDUCER, SAME AS FIGURE 1 EXCEPT AS SHOWN FIGURE 3 - FITTING, ELBOW, 90 DEGREE, BULKHEAD END NOT FOR USE IN PORT INSTALLATION, PORT #2 SHOWN AS REDUCER, SAME AS FIGURE 1 EXCEPT AS SHOWN

8、 PORT #1 FITTING END PER AS4377: IF NON-REDUCER, STYLE G; IF REDUCER, AS4377 STYLE G EXCEPT SHOULDER AEROSPACE STANDARD AS1008 SHEET 3 OF 7 REV. J FITTING, ELBOW, 90 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS FIGURE 4 - FITTING, ELBOW, 90 DEGREE, BULKHEAD END NOT FOR USE IN PORT INSTALLATION,

9、 SHOWN AS NON-REDUCER, SAME AS FIGURE 2 EXCEPT AS SHOWN TABLE 1 - DIMENSIONS AND WEIGHTS /13/ BASIC NO. AS1008 /12/ /22/ SIZE CODE V W LB/EA APPROX REF ALUM LB/EA APPROX REF STEEL LB/EA APPROX REF TI 02 .297- .314 .090 .0153 .0432 .0243 03 .360- .377 .100 .0207 .0576 .0324 04 .423- .440 .110 .0225 .

10、0639 .0360 05 .485- .502 .120 .0342 .0918 .0522 06 .547- .565 .120 .0486 .111 .0630 08 .735- .753 .150 .0819 .213 .122 10 .860- .878 .170 .120 .360 .207 12 1.047-1.065 .185 .171 .504 .274 14 1.173-1.191 .200 - - - 16 1.292-1.317 .205 .279 .828 .477 20 1.605-1.630 .240 .472 1.20 .681 24 1.855-1.880 .

11、250 .630 1.76 1.02 32 2.542-2.572 .350 - - - PORT #1 AEROSPACE STANDARD AS1008 SHEET 4 OF 7 REV. J FITTING, ELBOW, 90 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS TABLE 2 - LEG LENGTH A /14/ FORGING TUBE SIZE OF PORT #1 SIZE /12/ 02 03 04 05 06 08 10 12 14 16 20 24 32 02 1.336 - - - - - - - - -

12、 - - - 03 1.367 1.414 - - - - - - - - - - - 04 1.413 1.460 1.523 - - - - - - - - - - 05 1.445 1.492 1.555 1.555 - - - - - - - - - 06 1.555 1.602 1.665 1.665 1.711 - - - - - - - - 08 1.664 1.711 1.774 1.774 1.820 1.992 - - - - - - - 10 1.804 1.851 1.914 1.914 1.960 2.132 2.273 - - - - - - 12 1.914 1.

13、961 2.024 2.024 2.070 2.242 2.383 2.492 - - - - - 14 2.024 2.071 2.134 2.134 2.180 2.352 2.493 2.617 2.543 - - - - 16 2.039 2.086 2.149 2.149 2.195 2.367 2.508 2.617 2.617 2.617 - - - 20 2.320 2.367 2.430 2.430 2.476 2.648 2.789 2.898 2.898 2.898 2.898 - - 24 2.602 2.649 2.712 2.712 2.758 2.930 3.07

14、1 3.180 3.180 3.180 3.180 3.180 - 32 2.992 3.039 3.102 3.102 3.148 3.320 3.461 3.570 3.570 3.570 3.570 3.570 3.773 TABLE 3 - LEG LENGTH C /14/ FORGING TUBE SIZE OF PORT #2 SIZE /12/ 02 03 04 05 06 08 10 12 14 16 20 24 32 02 .804 - - - - - - - - - - - - 03 .883 .930 - - - - - - - - - - - 04 .883 .930

15、 .961 - - - - - - - - - - 05 .977 1.024 1.055 1.055 - - - - - - - - - 06 .992 1.039 1.070 1.070 1.086 - - - - - - - - 08 1.149 1.196 1.227 1.227 1.243 1.336 - - - - - - - 10 1.274 1.320 1.352 1.352 1.368 1.461 1.524 - - - - - - 12 1.335 1.383 1.414 1.414 1.430 1.523 1.586 1.649 - - - - - 14 1.398 1.

16、445 1.476 1.476 1.492 1.585 1.648 1.742 1.693 - - - - 16 1.429 1.476 1.507 1.507 1.523 1.616 1.679 1.742 1.742 1.742 - - - 20 1.710 1.757 1.788 1.788 1.804 1.897 1.960 2.023 2.023 2.023 2.023 - - 24 1.898 1.945 1.976 1.976 1.992 2.085 2.148 2.211 2.211 2.211 2.211 2.211 - 32 2.085 2.132 2.163 2.163

17、2.179 2.272 2.335 2.398 2.398 2.398 2.398 2.398 2.398 TABLE 4 - TUBE SIZE AND CORRESPONDING THREAD PORT SIZE (NOMINAL TUBE SIZE) T THREAD PER AS8879 CLASS 3A 02 .125 .3125-24 UNJF 03 .188 .3750-24 UNJF 04 .250 .4375-20 UNJF 05 .312 .5000-20 UNJF 06 .375 .5625-18 UNJF 08 .500 .7500-16 UNJF 10 .625 .8

18、750-14 UNJF 12 .750 1.0625-12 UNJ 14 .875 1.1875-12 UNJ 16 1.000 1.3125-12 UNJ 20 1.250 1.6250-12 UNJ 24 1.500 1.8750-12 UNJ 32 2.000 2.5000-12 UNJ AEROSPACE STANDARD AS1008 SHEET 5 OF 7 REV. J FITTING, ELBOW, 90 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS NOTES: NOTICE THIS DOCUMENT REFERENCE

19、S A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE. /1/ MATERIAL: a. CODE LETTER DASH (-) - TYPE 4130 LOW ALLOY STEEL FORGING OR BAR PER AMS6370 OR AMS-S-6758 EXCEPTHEAT TREATMENT PER PROCUREMENT SPECIFICATION. /2/b. CODE LETT

20、ER D - TYPE 2024-T6 OR -T851 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6 OR TYPE 2014-T6 ALUMINUMALLOY FORGING PER AMS4133. /2/c. CODE LETTER F - TYPE 4130 LOW ALLOY STEEL FORGING OR BAR PER AMS6370 OR AMS-S-6758 EXCEPT HEATTREATMENT PER PROCUREMENT SPECIFICATION. /2/d. CODE LETTER J - TYPE 304 CORROSION

21、RESISTANT STEEL FORGING OR BAR PER AMS5639 OR AMS-QQ-S-763EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/e. CODE LETTER K - TYPE 316 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5648 OR AMS-QQ- S-763EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/f. CODE LETTER R - TYPE 321 CORROSION RESISTA

22、NT STEEL FORGING OR BAR PER AMS5645 OR AMS-QQ- S-763EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/g. CODE LETTER S - TYPE 347 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5646 OR AMS-QQ- S-763EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/h. CODE LETTER T - TYPE 6AL-4V TITANIUM ALLOY FORGI

23、NG OR BAR PER AMS4928.i. CODE LETTER W - TYPE 7075-T73 ALUMINUM ALLOY FORGING PER AMS4141 OR AMS-QQ-A-367; OR 7075- T7351ALUMINUM ALLOY BAR PER AMS4124; OR 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. /2/2/ HEAT TREATMENT: a. MATERIAL CODE LETTER (-) AND F - HARDNESS SHALL BE 92 HRB TO 40 HRC PER

24、 PROCUREMENT SPECIFICATION.b. MATERIAL CODE LETTERS D AND W - ELECTRICAL CONDUCTIVITY AND HARDNESS PER PROCUREMENTSPECIFICATION.c. MATERIAL CODE LETTERS J, K, R AND S - HARDNESS SHALL BE 80 HRB MINIMUM PER PROCUREMENTSPECIFICATION.d. OTHER MATERIAL CODES - NONE./3/ FINISH: a. MATERIAL CODE LETTER (-

25、) AND F - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2.b. MATERIAL CODE LETTER D - ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE GREEN SIMILAR TO COLOR 14187 OF AMS-STD-595.c. MATERIAL CODE LETTERS J, K, R AND S - PASSIVATE PER AMS2700 TYPE 6 OR 7.d. MATERIAL CODE LETTER T - FLUORIDE

26、PHOSPHATE CONVERSION COAT PER AMS2486 OR ANODIZE PER AMS2488, TYPE 2.e. MATERIAL CODE LETTER W(1) W CODE PARTS TO BE ANODIZED ONLY WILL HAVE NO FINISH CODE LETTER AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE ANODIZE PER AMS2472 OR PER MIL-A-8625, TYPE II, CLASS 2 DYED BROWN, SIMILAR TO

27、 COLOR 10080 OF AMS-STD-595.(2) W CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V” AFTER THE SIZE CODE IN THE PART NUMBER. SEE PROCUREMENT SPECIFICATION FOR REQUIREMENTS. AEROSPACE STANDARD AS1008 SHEET 6 OF 7 REV. J FITTING, ELBOW, 90 DEGREE, STANDARD AND

28、REDUCER, BULKHEAD, FLARELESS /4/ PROCUREMENT SPECIFICATION: AS18280 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER AS LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS18280 FOR T

29、HIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ONLINE. /5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D OR METHOD 7A3, 15A3, OR 15B. a. FOR SIZE 06 AND SMALLER MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, LETTERS “AS” AND MATERIAL CODE LETTER. b. FOR SIZE 08 AND LARGER, MANUFACTURERS

30、NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER AND MATERIAL CODE LETTER. 6. INVENTORIED PARTS CONFORMING TO THE PREVIOUS ISSUE MAY BE USED TO DEPLETION. /7/ FITTINGS WITH AS4377 STYLE G ENDS MAY BE DESIGNATED WITH THE SUFFIX “G“ AFTER THE PART NUMBER AND CANNOT BE USED IN PORTS. FITTINGS WITH AS437

31、7 STYLE S ENDS MAY BE ASSEMBLED INTO INTERNALLY THREADED PORTS BUT ARE NOT RECOMMENDED FOR THIS APPLICATION. FITTINGS WITH AS4377 STYLE S ENDS ARE HISTORICALLY UNRELIABLE WHEN INSTALLED IN PORTS BUT HAVE BEEN USED SUCCESSFULLY IN APPLICATIONS WITH PRESSURES LIMITED TO 1500 PSI. 8. INTENDED USE: THIS

32、 PART IS DESIGNED FOR USE IN TUBING CONNECTION SYSTEMS WITH NOMINAL OPERATION PRESSURES AS FOLLOWS: a. SIZES 02 THROUGH 24 IN LOW ALLOY STEEL, CORROSION RESISTANT STEEL AND TITANIUM ALLOY AT 3000 PSI. b. SIZES 02 THROUGH 20 IN ALUMINUM ALLOY AND SIZE 32 IN ALL OTHER MATERIALS AT 1500 PSI. c. SIZES 2

33、4 IN ALUMINUM ALLOY AT 1000 PSI. d. SIZE 32 IN ALUMINUM ALLOY AT 600 PSI. 9. FOR REDUCER CONFIGURATIONS, THE PRESSURE RATING IS DETERMINED BY THE LARGEST PORT. 10. THE NON-REDUCER CONFIGURATION WITHOUT A SUFFIX PART NUMBER CODE IS THE FUNCTIONAL EQUIVALENT OF AS21908 FOR THE CORRESPONDING FORGING SI

34、ZE AND IS INTENDED TO BE SUITABLE AS A REPLACEMENT STANDARD. 11. WHEN MACHINING FROM BAR STOCK OR OVERSIZED FORGING, THE CENTER BODY DIMENSIONS SHALL CONFORM TO AS1376, TABLE 2. /12/ THE DIMENSIONS IN THE TABLE ARE FOR FINAL MACHINED PARTS. THE FORGING SIZE IS DETERMINED AS THE SIZE NECESSARY TO MAK

35、E THE LARGEST FITTING END. /13/ WEIGHTS ARE FOR NON-REDUCERS ONLY. REDUCER FITTINGS WILL HAVE LOWER WEIGHTS. /14/ REDUCER FITTINGS WHICH FALL IN THE SHADED AREA OF TABLES 2 AND 3 SHOULD BE AVOIDED. IF THEY MUST BE USED, SPECIAL ATTENTION SHOULD BE GIVEN TO CLAMPING OR OTHER MEANS TO PROTECT THE SMAL

36、LER PORT OR TUBE. /15/ FINISH CODE LETTER “V” SHALL BE PLACED AFTER SIZE CODES ONLY FOR MATERIAL CODE “W” PARTS THAT ARE TO BE COATED WITH HIGH PURITY ALUMINUM TO PROVIDE LOW ELECTRICAL CONTACT RESISTANCE. NO OTHER LETTERS ARE TO FOLLOW THE SIZE CODES. 16. REVISION INDICATOR: A CHANGE BAR (|) LOCATE

37、D IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISI

38、ONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. 17. INTERPRETATION OF DRAWING PER AS4296. 18. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 MICROINCH

39、ES Ra. FORGED SURFACES MAY BE 250 MICROINCHES Ra. 19. BREAK ALL SHARP EDGES .003 TO .015 UNLESS OTHERWISE SPECIFIED. 20. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 21. DIMENSIONING IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .016, ANGULAR DIMENSIONS 0 DEGREES 30 MINUTES

40、. AEROSPACE STANDARD AS1008 SHEET 7 OF 7 REV. J FITTING, ELBOW, 90 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS /22/ EXAMPLE OF PART NUMBER: AS1008 G W 08 08 VBASIC PART NUMBER FINISH CODE LETTER /3/ /15/SUFFIX CODE “G“ FOLLOWINGBASIC PART NUMBER ONLY FOR SIZE CODE, TUBE SIZEPARTS WITH AS4377 S

41、TYLE G PORT #2 IN .062 INCREMENTSFITTING END /7/SIZE CODE, TUBE SIZEMATERIAL CODE LETTER /1/ PORT #1 IN .062 INCREMENTSPART NUMBER AS1008GJ0808 DESIGNATES A 304 CRES FITTING WITH SIZE 08 PORTS AND A STYLE G BULKHEAD END. PART NUMBER AS1008J0808 DESIGNATES A 304 CRES FITTING WITH SIZE 08 PORTS AND A

42、STYLE S BULKHEAD END. PART NUMBER AS1008G-0808 DESIGNATES A 4130 LOW ALLOY STEEL FITTING WITH SIZE 08 PORTS AND A STYLE G BULKHEAD END. PART NUMBER AS1008-0808 DESIGNATES A 4130 LOW ALLOY STEEL FITTING WITH SIZE 08 PORTS AND A STYLE S BULKHEAD END. PART NUMBER AS1008GW0808V DESIGNATES A 7075 ALUMINUM ALLOY FITTING WITH SIZE 08 PORTS, A STYLE G BULKHEAD END, AND COATED WITH HIGH PURITY ALUMINUM. /15/ 23. AS6048 IS PREFERRED FOR USE IN LIEU OF THIS STANDARD. AS6048 OFFERS IMPROVED LENGTH TOLERANCES AND IMPROVED FINISH OF THE CONICAL SEAL AREA.