SAE AS 1010H-2017 FITTING ELBOW 45 DEGREE STANDARD AND REDUCER BULKHEAD FLARELESS.pdf

1、 AEROSPACE STANDARD FITTING, ELBOW, 45 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS AS1010Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photoc

2、opying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED1966-03 REAFFIRMED2005-06 REV

3、ISED2017-06THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.HFEDERAL SUPPLY CLASS 4730 AS1010 SHEET 1 OF 6 REV. H PROCUREMENT SPECIFICATION: AS18280 /4/ SAETechnicalStandardsBoard Rulesprovidethat:“Thisreportispublished bySAEto advance the state oftechnicaland engineering sciences.The use ofthisreport

4、isentirelyvoluntary,anditsapplicabilityandsuitabilityforanyparticularuse,includinganypatentinfringementarising therefrom,isthe sole responsibilityoftheuser.”SAEreviewseachtechnicalreportatleasteveryfive yearsatwhich time itmaybe revised,reaffirmed,stabilized,orcancelled.SAEinvitesyourwritten comment

5、sandsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS1010H RATIONALE FIGURE 1 PORT #1 REDUCER FITTING END INCORRECTLY REFERENCED AS4377 STYLE G. ADDED CONDUCTIVE HIGH PURITY ALUMINUM COATING FOR ALUMINUM ALLOY FITTINGS. FIGURE 1

6、- FITTING, ELBOW, 45 DEGREE, BULKHEAD END FOR OPTIONAL USE IN PORT INSTALLATION, PORT #1 SHOWN AS NON-REDUCER, PORT #2 SHOWN AS REDUCER PORT #1 FITTING END PER AS4377: IF NON-REDUCER STYLE S: IF REDUCER FITTING END PER AS4377 STYLE S EXCEPT SHOULDER PORT #2 FITTING END PER AS4375: IF NON-REDUCER STY

7、LE G: IF REDUCER FITTING END PER AS4375 STYLE E AEROSPACE STANDARD AS1010 SHEET 2 OF 6 REV. H FITTING, ELBOW, 45 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS FIGURE 2 - FITTING, ELBOW, 45 DEGREE, BULKHEAD END FOR OPTIONAL USE IN PORT INSTALLATION, NON-REDUCER SHOWN, SAME AS FIGURE 1 EXCEPT AS S

8、HOWN FIGURE 3 - FITTING, ELBOW, 45 DEGREE, BULKHEAD END NOT FOR USE IN INSTALLATION, PORT #1 SHOWN AS NON-REDUCER, PORT #2 SHOWN AS REDUCER, SAME AS FIGURE 1 EXCEPT AS SHOWN FIGURE 4 - FITTING, ELBOW, 45 DEGREE, BULKHEAD END NOT FOR USE IN PORT INSTALLATION, NON-REDUCER SHOWN, SAME AS FIGURE 2 EXCEP

9、T AS SHOWN PORT #1 IF NON-REDUCER FITTING END PER AS4377 STYLE G IF REDUCER FITTING END PER AS4377 STYLE G EXCEPT SHOULDER PORT #1 AEROSPACE STANDARD AS1010 SHEET 3 OF 6 REV. H FITTING, ELBOW, 45 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS TABLE 1 - DIMENSIONS AND WEIGHTS /13/ BASIC NO. AS1010

10、 /12/ /22/ SIZE CODE V W LB/EA APPROX REF ALUM LB/EA APPROX REF STEEL LB/EA APPROX REF TI 02 .297- .314 .090 .0135 .0315 .0180 03 .360- .377 .100 .0162 .0459 .0261 04 .423- .440 .110 .0243 .0531 .0306 05 .485- .502 .120 .0315 .0882 .0504 06 .547- .565 .120 .0351 .0936 .054 08 .735- .753 .150 .0648 .

11、191 .110 10 .860- .878 .170 .0981 .275 .158 12 1.047-1.065 .185 .157 .363 .256 14 1.173-1.191 .200 - - - 16 1.292-1.317 .205 .230 .603 .347 20 1.605-1.630 .240 .369 .990 .571 24 1.855-1.880 .250 - - - 32 2.542-2.572 .350 - - - TABLE 2 - LEG LENGTH A FORGING TUBE SIZE OF PORT #1 /14/ SIZE /12/ 02 03

12、04 05 06 08 10 12 14 16 20 24 32 02 1.305 - - - - - - - - - - - - 03 1.305 1.352 - - - - - - - - - - - 04 1.367 1.414 1.477 - - - - - - - - - - 05 1.367 1.414 1.477 1.477 - - - - - - - - - 06 1.430 1.477 1.540 1.540 1.586 - - - - - - - - 08 1.508 1.555 1.618 1.618 1.664 1.836 - - - - - - - 10 1.601

13、1.648 1.711 1.711 1.757 1.929 2.070 - - - - - - 12 1.695 1.742 1.805 1.805 1.851 2.023 2.164 2.273 - - - - - 14 1.789 1.836 1.899 1.899 1.945 2.117 2.258 2.367 2.336 - - - - 16 1.820 1.867 1.930 1.930 1.976 2.148 2.289 2.398 2.398 2.398 - - - 20 1.852 1.899 1.962 1.962 2.008 2.180 2.321 2.430 2.430

14、2.430 2.430 - - 24 1.867 1.914 1.977 1.977 2.023 2.195 2.336 2.445 2.445 2.445 2.445 2.445 - 32 1.821 1.868 1.931 1.931 1.977 2.149 2.290 2.399 2.399 2.399 2.399 2.399 2.602 TABLE 3 - LEG LENGTH C FORGING TUBE SIZE OF PORT #2 /14/ SIZE /12/ 02 03 04 05 06 08 10 12 14 16 20 24 32 02 .649 - - - - - -

15、- - - - - - 03 .633 .680 - - - - - - - - - - - 04 .633 .680 .711 - - - - - - - - - - 05 .664 .711 .742 .742 - - - - - - - - - 06 .742 .789 .820 .820 .836 - - - - - - - - 08 .805 .852 .883 .883 .899 .992 - - - - - - - 10 .836 .883 .914 .914 .930 1.023 1.086 - - - - - - 12 .960 1.007 1.038 1.038 1.054

16、 1.147 1.210 1.273 - - - - - 14 1.023 1.070 1.101 1.101 1.117 1.210 1.273 1.336 1.305 - - - - 16 1.054 1.101 1.132 1.132 1.148 1.241 1.304 1.367 1.367 1.367 - - - 20 1.148 1.195 1.226 1.226 1.243 1.335 1.398 1.461 1.461 1.461 1.461 - - 24 1.242 1.289 1.320 1.320 1.336 1.429 1.492 1.555 1.555 1.555 1

17、.555 1.555 - 32 1.523 1.570 1.601 1.601 1.617 1.710 1.773 1.836 1.836 1.836 1.836 1.836 1.836 AEROSPACE STANDARD AS1010 SHEET 4 OF 6 REV. H FITTING, ELBOW, 45 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS TABLE 4 - TUBE SIZE AND CORRESPONDING THREAD PORT SIZE (NOMINAL TUBE SIZE) T THREAD PER AS8

18、879 CLASS 3A 02 .125 .3125-24 UNJF 03 .188 .3750-24 UNJF 04 .250 .4375-20 UNJF 05 .312 .5000-20 UNJF 06 .375 .5625-18 UNJF 08 .500 .7500-16 UNJF 10 .625 .8750-14 UNJF 12 .750 1.0625-12 UNJ 14 .875 1.1875-12 UNJ 16 1.000 1.3125-12 UNJ 20 1.250 1.6250-12 UNJ 24 1.500 1.8750-12 UNJ 32 2.000 2.5000-12 U

19、NJ NOTES NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL: CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE. /1/ MATERIAL: a. CODE LETTER DASH (-) - TYPE 4130 LOW ALLOY STEEL FORGING OR BAR PER AMS6370 OR AMS-S-6758, EXCEPT HEAT TREATMENT PER P

20、ROCUREMENT SPECIFICATION. /2/ b. CODE LETTER D - TYPE 2024-T6 OR -T851 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6 OR TYPE 2014-T6 ALUMINUM ALLOY FORGING PER AMS4133. /2/ c. CODE LETTER F - TYPE 4130 LOW ALLOY STEEL FORGING OR BAR PER AMS6370 OR AMS-S-6758, EXCEPT HEAT TREATMENT PER PROCUREMENT SPECIFICAT

21、ION. /2/ d. CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5639 OR AMS-QQ-S- 763, EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/ e. CODE LETTER K - TYPE 316 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5648 OR AMS-QQ- S-763, EXCEPT HARDNESS PER PROCUREMENT SPECIFICAT

22、ION. /2/ f. CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5645 OR AMS-QQ- S-763, EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/ g. CODE LETTER S - TYPE 347 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5646 OR AMS-QQ- S-763, EXCEPT HARDNESS PER PROCUREMENT SPECIFICAT

23、ION. /2/ h. CODE LETTER T - TYPE 6AL-4V TITANIUM ALLOY FORGING OR BAR PER AMS4928. i. CODE LETTER W - TYPE 7075-T73 ALUMINUM ALLOY FORGING PER AMS4141 OR AMS-QQ-A-367; OR 7075- T7351 ALUMINUM ALLOY BAR PER AMS4124; OR 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. /2/ AEROSPACE STANDARD AS1010 SHEE

24、T 5 OF 6 REV. H FITTING, ELBOW, 45 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS /2/ HEAT TREATMENT: a. MATERIAL CODE LETTER (-) AND F - HARDNESS SHALL BE 92 HRB TO 40 HRC PER PROCUREMENT SPECIFICATION. b. MATERIAL CODE LETTERS D AND W - ELECTRICAL CONDUCTIVITY AND HARDNESS PER PROCUREMENT SPECI

25、FICATION. c. MATERIAL CODE LETTERS J, K, R AND S - HARDNESS SHALL BE 80 HRB MINIMUM PER PROCUREMENT SPECIFICATION. d. OTHER MATERIAL CODES - NONE. /3/ FINISH: a. MATERIAL CODE LETTER (-) AND F - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2. b. MATERIAL CODE LETTER D - ANODIZE PER AMS2472 OR MIL-

26、A-8625, TYPE II, CLASS 2, DYE GREEN SIMILAR TO COLOR 14187 OF AMS-STD-595. c. MATERIAL CODE LETTERS J, K, R AND S - PASSIVATE PER AMS2700 TYPE 6 OR 7. d. MATERIAL CODE LETTER T - FLUORIDE PHOSPHATE CONVERSION COAT PER AMS2486 OR ANODIZE PER AMS2488, TYPE 2. e. MATERIAL CODE LETTER W (1) W CODE PARTS

27、 TO BE ANODIZED ONLY WILL HAVE NO FINISH CODE LETTER AFTER THE SIZE CODE IN THE PART NUMBER: THE FINISH WILL BE ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BROWN SIMILAR TO COLOR 10080 OF AMS-STD-595. (2) W CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE

28、 LETTER “V” AFTER THE SIZE CODE IN THE PART NUMBER: SEE PROCUREMENT SPECIFICATION FOR REQUIREMENTS. /4/ PROCUREMENT SPECIFICATION: AS18280 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER AS LISTED IN THE PERFORMANCE REV

29、IEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS18280 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ONLINE. /5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D OR METHOD 7A3, 15A3, OR 15B. A. FOR SIZE 06 AND SMALLER MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, LETTERS “

30、AS” AND MATERIAL CODE LETTER. B. FOR SIZE 08 AND LARGER, MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER, AND MATERIAL CODE LETTER. 6. INVENTORIED PARTS CONFORMING TO THE PREVIOUS ISSUE MAY BE USED TO DEPLETION. /7/ FITTINGS WITH AS4377 STYLE G ENDS MAY BE DESIGNATED WITH THE SUFFIX “G

31、” AFTER THE PART NUMBER AND CANNOT BE USED IN PORTS. FITTINGS WITH AS4377 STYLE S ENDS MAY BE ASSEMBLED INTO INTERNALLY THREADED PORTS, BUT ARE NOT RECOMMENDED FOR THIS APPLICATION. FITTINGS WITH AS4377 STYLE S ENDS ARE HISTORICALLY UNRELIABLE WHEN INSTALLED IN PORTS BUT HAVE BEEN USED SUCCESSFULLY

32、IN APPLICATIONS WITH PRESSURES LIMITED TO 1500 PSI. 8. INTENDED USE: THIS PART IS DESIGNED FOR USE IN TUBING CONNECTION SYSTEMS WITH NOMINAL OPERATION PRESSURES AS FOLLOWS: a. SIZES 02 THROUGH 24 IN LOW ALLOY STEEL, CORROSION RESISTANT STEEL AND TITANIUM ALLOY AT 3000 PSI. b. SIZES 02 THROUGH 20 IN

33、ALUMINUM ALLOY AND SIZE 32 IN ALL OTHER MATERIALS AT 1500 PSI. c. SIZES 24 IN ALUMINUM ALLOY AT 1000 PSI. d. SIZE 32 IN ALUMINUM ALLOY AT 600 PSI. 9. FOR REDUCER CONFIGURATIONS, THE PRESSURE RATING IS DETERMINED BY THE LARGEST PORT. 10. THE NON-REDUCER CONFIGURATION WITHOUT A SUFFIX PART NUMBER CODE

34、 IS THE FUNCTIONAL EQUIVALENT OF AS21907 FOR THE CORRESPONDING FORGING SIZE AND IS INTENDED TO BE SUITABLE AS A REPLACEMENT STANDARD. 11. WHEN MACHINING FROM BAR STOCK OR OVERSIZED FORGING, THE CENTER BODY DIMENSIONS SHALL CONFORM TO AS1376, TABLE 2. /12/ THE DIMENSIONS IN THE TABLE ARE FOR FINAL MA

35、CHINED PARTS. THE FORGING SIZE IS DETERMINED AS THE SIZE NECESSARY TO MAKE THE LARGEST FITTING END. AEROSPACE STANDARD AS1010 SHEET 6 OF 6 REV. H FITTING, ELBOW, 45 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS /13/ WEIGHTS ARE FOR NON-REDUCERS ONLY: REDUCER FITTINGS WILL HAVE LOWER WEIGHTS. /14

36、/ REDUCER FITTINGS WHICH FALL IN THE SHADED AREA OF TABLES 2 AND 3 SHOULD BE AVOIDED. IF THEY MUST BE USED, SPECIAL ATTENTION SHOULD BE GIVEN TO CLAMPING OR OTHER MEANS TO PROTECT THE SMALLER PORT OR TUBE. /15/ FINISH CODE LETTER “V” SHALL BE PLACED AFTER SIZE CODES ONLY FOR MATERIAL CODE “W” PARTS

37、THAT ARE TO BE COATED WITH HIGH PURITY ALUMINUM TO PROVIDE LOW ELECTRICAL CONTACT RESISTANCE: NO OTHER LETTERS ARE TO FOLLOW THE SIZE CODES. 16. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORI

38、AL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES

39、ONLY. 17. INTERPRETATION OF DRAWING PER AS4296. 18. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 MICROINCHES Ra. FORGED SURFACES MAY BE 250 MICROINCHES Ra. 19. BREAK ALL SHARP EDGES .003 TO .015 UNLESS OTHERWISE SPECI

40、FIED. 20. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 21. DIMENSIONS ARE IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .016, ANGULAR DIMENSIONS 030. /22/ EXAMPLE OF PART NUMBER: AS1010 G W 08 08 V BA SIC PA RT NUMBER FINISH CODE LETTER /3/ /15/SUFFIX CODE “G“ FOLLOWING SIZ

41、 E CODE, TUBE SIZ EBA SIC PA RT NUMBER ONLY PORT #2 IN .062 INCREMENTSFOR PA RTS WITH A S4377STYLE G FITTING END /7/ SIZ E CODE, TUBE SIZ EPORT #1 IN .062 INCREMENTSMA TERIA L CODE LETTER /1/PART NUMBER AS1010GJ0808 DESIGNATES A 304 CRES FITTING WITH SIZE 08 PORTS AND A STYLE G BULKHEAD END. PART NU

42、MBER AS1010J0808 DESIGNATES A 304 CRES FITTING WITH SIZE 08 PORTS AND A STYLE S BULKHEAD END. PART NUMBER AS1010G-0808 DESIGNATES A 4130 LOW ALLOY STEEL FITTING WITH SIZE 08 PORTS AND A STYLE G BULKHEAD END. PART NUMBER AS1010-0808 DESIGNATES A 4130 LOW ALLOY STEEL FITTING WITH SIZE 08 PORTS AND A S

43、TYLE S BULKHEAD END. PART NUMBER AS1010GW0808V DESIGNATES A 7075 ALUMINUM ALLOY FITTING WITH SIZE 08 PORTS, A STYLE G BULKHEAD END, AND COATED WITH HIGH PURITY ALUMINUM: /15/ 23. AS6050 IS PREFERRED FOR USE IN LIEU OF THIS STANDARD. AS6050 OFFERS IMPROVED LENGTH TOLERANCES AND IMPROVED FINISH OF THE CONICAL SEAL AREA.