SAE AS 1031F-2010 FITTING TEE STANDARD AND REDUCER BULKHEAD ON RUN INTERNAL PORT ON SIDE FLARED《扩口侧面内端使用的闷头标准和异径三通配件》.pdf

1、AEROSPACE STANDARD FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARED AS1031Copyright 2010 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mecha

2、nical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 1962-08REVISED

3、2010-03THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.FFEDERAL SUPPLY CLASS 4730 AS1031SHEET 1 OF 7REV. FPROCUREMENT SPECIFICATION: /4/ AS4875/1SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthis repor

4、t is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, revised, orcancelled. SAE invites y

5、ourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS1031FRATIONALE OPERATING PRESSURES FOR ALUMINUM FITTINGS CLARIFIED. NADCAP-QML REQUIREMENT HAS BEEN ADDED. MATERIAL AND FINISH SPECIFICATION NUM

6、BERS HAVE BEEN UPDATED. OTHER CLARIFICATIONS AND UPDATES. FIGURE 1 - FITTING, TEE, BULKHEAD END FOR OPTIONAL USE IN PORT PORT #3 SHOWN AS NON-REDUCER FIGURE 2 - FITTING, TEE, BULKHEAD END FOR OPTIONAL USE IN PORT PORT #3 SHOWN AS REDUCER SAME AS FIGURE 1 EXCEPT AS SHOWN INACTIVE IN PART /26/ AEROSPA

7、CE STANDARD AS1031SHEET 2 OF 7REV. FFITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARED FIGURE 3 - FITTING, TEE, BULKHEAD END NOT FOR USE IN PORT PORT #3 SHOWN AS NON-REDUCER SAME AS FIGURE 1 EXCEPT AS SHOWN /23/ FIGURE 4 - FITTING, TEE, BULKHEAD END NOT FOR USE IN POR

8、T PORT #3 SHOWN AS REDUCER SAME AS FIGURE 1 EXCEPT AS SHOWN /23/ TABLE 1 - DIMENSIONS AND WEIGHTS /16/ BASIC NO. AS1031/13/ /23/ SIZE CODE E/14/F/14/ V W Z/15/LB/EAAPPROX REF ALUMLB/EAAPPROX REF STEELLB/EAAPPROX REF TI02 .648 - .485- .502 .090 .562 .0313 .0898 .0496 03 .711 - .547- .565 .100 .625 .0

9、410 .1179 .0650 04 .773 .375 .735- .753 .110 - .0837 .2403 .1323 05 .773 .375 .735- .753 .120 - .0810 .2313 .1278 06 .836 .375 .860- .878 .120 - .1206 .3474 .1917 08 1.023 .469 1.047-1.065 .150 - .1926 .5553 .3060 10 1.180 .625 1.047-1.065 .170 1.125 .1989 .5724 .3159 12 1.367 .688 1.292-1.317 .185

10、1.375 .3285 .9450 .5211 16 1.555 .719 1.605-1.630 .205 1.625 .4743 1.3590 .7515 20 1.742 .781 1.855-1.880 .240 1.938 .6561 1.9620 1.0800 AEROSPACE STANDARD AS1031SHEET 3 OF 7REV. FFITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARED TABLE 2 - LEG LENGTH B FORGING SIZE/1

11、3/TUBE SIZE OF PORT #1 02TUBE SIZE OF PORT #1 03TUBE SIZE OFPORT #104TUBE SIZE OFPORT #105TUBE SIZE OFPORT #106TUBE SIZE OFPORT #108TUBE SIZE OFPORT #110TUBE SIZE OF PORT #1 12TUBE SIZE OF PORT #1 16TUBE SIZE OFPORT #12002 1.491 - - - - - - - - - 03 1.523 1.523 - - - - - - - - 04 1.679 1.679 1.773 -

12、 - - - - - - 05 1.679 1.679 1.773 1.773 - - - - - - 06 1.851 1.851 1.945 1.945 2.023 - - - - - 08 1.851 1.851 1.945 1.945 2.023 2.179 - - - - 10 1.929 1.929 2.023 2.023 2.101 2.257 2.398 - - - 12 2.008 2.008 2.102 2.102 2.180 2.336 2.477 2.648 - - 16 2.227 2.227 2.321 2.321 2.399 2.555 2.696 2.867 2

13、.867 - 20 2.367 2.367 2.461 2.461 2.539 2.695 2.836 3.007 3.007 3.054 TABLE 3 - LEG LENGTH D FORGING SIZE/13/TUBE SIZE OF PORT #2 02TUBE SIZE OF PORT #2 03TUBE SIZE OFPORT #204TUBE SIZE OFPORT #205TUBE SIZE OFPORT #206TUBE SIZE OFPORT #208TUBE SIZE OFPORT #210TUBE SIZE OF PORT #2 12TUBE SIZE OF PORT

14、 #2 16TUBE SIZE OFPORT #22002 .929 - - - - - - - - - 03 .961 .992 - - - - - - - - 04 1.109 1.140 1.211 - - - - - - - 05 1.109 1.140 1.211 1.211 - - - - - - 06 1.165 1.196 1.267 1.267 1.273 - - - - - 08 1.232 1.283 1.354 1.354 1.360 1.461 - - - - 10 1.338 1.369 1.440 1.440 1.446 1.547 1.648 - - - 12

15、1.420 1.451 1.522 1.522 1.528 1.629 1.730 1.836 - - 16 1.623 1.654 1.725 1.725 1.731 1.832 1.933 2.039 2.086 - 20 1.763 1.794 1.865 1.865 1.871 1.972 2.073 2.179 2.226 2.273 TABLE 4 - G /15/ FORGING SIZE/13/TUBE SIZE OF PORT #3 02TUBE SIZE OF PORT #3 03TUBE SIZE OF PORT #3 04TUBE SIZE OF PORT #3 05T

16、UBE SIZE OF PORT #3 06TUBE SIZE OF PORT #3 08TUBE SIZE OF PORT #3 10TUBE SIZE OF PORT #3 12TUBE SIZE OF PORT #3 1603 - - - - - - - - - 04 .594 .656 - - - - - - - 05 .594 .656 - - - - - - - 06 .594 .656 .719 .781 - - - - - 08 .594 .656 .719 .781 .844 - - - - 10 .594 .656 .719 .781 .844 - - - - 12 .59

17、4 .656 .719 .781 .844 1.062 - - - 16 .594 .656 .719 .781 .844 1.062 1.188 1.438 - 20 .594 .656 .719 .781 .844 1.062 1.188 1.438 1.688 AEROSPACE STANDARD AS1031SHEET 4 OF 7REV. FFITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARED TABLE 5 - TUBE SIZE AND CORRESPONDING TH

18、READ PORT SIZE(NOMINAL TUBE SIZE)T THREAD PER AS8879 02 .125 .3125-24 UNJF 03 .188 .3750-24 UNJF 04 .250 .4375-20 UNJF 05 .312 .5000-20 UNJF 06 .375 .5625-18 UNJF 08 .500 .7500-16 UNJF 10 .625 .8750-14 UNJF 12 .750 1.0625-12 UNJ 16 1.000 1.3125-12 UNJ20 1.250 1.6250-12 UNJ NOTICE: THIS DOCUMENT REFE

19、RENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE. NOTES: /1/ MATERIAL: a. DASH AS CODE LETTER - TYPE 4130 STEEL FORGING OR BAR PER AMS6370 OR AMS-S-6758, OR TYPE 4140 STEEL BAR PER AMS6349 OR AMS6382. b. CODE LETTER D -

20、 TYPE 2014-T6 ALUMINUM ALLOY FORGING PER AMS4133 OR AMS-QQ-A-367; OR 2024-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6; OR 2024-T851 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6. /26/ c. CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5639. d. CODE LETTER K - TYPE 316 CORROSION RESISTA

21、NT STEEL FORGING OR BAR PER AMS5648. e. CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5645. f. CODE LETTER S - TYPE 347 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5646. /26/ g. CODE LETTER T - 6AL-4V TITANIUM ALLOY FORGING OR BAR PER AMS4928. /25/ h. CODE LETTER W - 7

22、075-T73 ALUMINUM ALLOY FORGING PER AMS4141 OR AMS-QQ-A-367; OR 7075-T7351 ALUMINUM ALLOY BAR PER AMS4124; OR 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. 2. HEAT TREATMENT: a. DASH AS CODE LETTER - PER PROCUREMENT SPECIFICATION. b. OTHER MATERIAL CODE LETTERS - NONE. AEROSPACE STANDARD AS1031SHEE

23、T 5 OF 7REV. FFITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARED 3. FINISH: a. DASH AS CODE LETTER - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2, DYE BLACK. b. MATERIAL CODE LETTER D: 1. ANODIZE PER AMS 2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BLUE, DUPLEX SEAL

24、PER PROCUREMENT SPECIFICATION. 2. D CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V” PLACED AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE: COAT WITH HIGH PURITY ALUMINUM PER MIL-DTL-83488, CLASS 3, TYPE II, WITH MAXIMUM COATING THICKNESS OF .00

25、05. GLASS BEAD PEEN PRESSURE SHALL BE 25 psi MAXIMUM. /23/ SEE PROCUREMENT SPECIFICATION FOR ADDITIONAL REQUIREMENTSc. MATERIAL CODE LETTER J - PASSIVATE PER AMS2700, TYPE 6 OR 7. d. MATERIAL CODE LETTER K - PASSIVATE PER AMS2700, TYPE 6 OR 7. e. MATERIAL CODE LETTER R - PASSIVATE PER AMS2700, TYPE

26、6 OR 7. f. MATERIAL CODE LETTER S - PASSIVATE PER AMS2700, TYPE 6 OR 7. g. MATERIAL CODE LETTER T - ANODIZE PER AMS2488, TYPE 2 OR FLUORIDE PHOSPHATE CONVERSION COAT PER AMS2486. h. MATERIAL CODE LETTER W: 1. ANODIZE PER AMS 2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BROWN, DUPLEX SEAL PER PROCUREMEN

27、T SPECIFICATION. 2. W CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V” PLACED AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE: COAT WITH HIGH PURITY ALUMINUM PER MIL-DTL-83488, CLASS 3, TYPE II, WITH MAXIMUM COATING THICKNESS OF .0005. GLASS BEAD

28、 PEEN PRESSURE SHALL BE 25 psi MAXIMUM. /23/ SEE PROCUREMENT SPECIFICATION FOR ADDITIONAL REQUIREMENTS/4/ PROCUREMENT SPECIFICATION: AS4875/1 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE NATIONAL AEROSP

29、ACE AND DEFENSE CONTRACTORS ACCREDITATION PROGRAM (NADCAP) QUALIFIED MANUFACTURER LIST FOR THIS PRODUCT TYPE. THE QML IS AVAILABLE AT WWW.EAUDITNET.COM /5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D, OR METHOD 7A3, 15A3 OR 15B. a. FOR SIZE 06 AND SMALLER: MANUFACTURERS NAME, CAGE

30、CODE OR TRADEMARK, LETTERS “AS”, AND MATERIAL CODE LETTER FOR CORROSION RESISTANT STEEL, TITANIUM AND ALUMINUM AND NO MATERIAL CODE LETTER FOR ALLOY STEEL. b. FOR SIZE 08 AND LARGER: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER, AND MATERIAL CODE LETTER FOR CORROSION RESISTANT STEEL

31、, TITANIUM AND ALUMINUM AND NO MATERIAL CODE LETTER FOR ALLOY STEEL. /7/ FITTINGS WITH AS4396 STYLE S ENDS MAY BE ASSEMBLED INTO INTERNALLY THREADED PORTS BUT ARE HISTORICALLY UNRELIABLE AND ARE ONLY SUITABLE IN THAT APPLICATION FOR 1500 psi MAXIMUM PRESSURE. FITTINGS WITH AS4396 STYLE G ENDS MAY BE

32、 DESIGNATED WITH THE SUFFIX G AFTER THE BASIC PART NUMBER AND CANNOT BE USED IN PORTS. 8. INTENDED USE: THIS PART IS DESIGNED FOR USE IN SYSTEMS WITH MAXIMUM OPERATING PRESSURES AS SHOWN IN TABLE 6. AEROSPACE STANDARD AS1031SHEET 6 OF 7REV. FFITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTER

33、NAL PORT ON SIDE, FLARED TABLE 6 - OPERATING PRESSURES FOR ASSOCIATED MATERIAL. SIZE MATERIAL PSI 02-08 ALUMINUM ALLOY 3000 10-16 ALUMINUM ALLOY 150020 ALUMINUM ALLOY 100002-16 STEEL 3000 20 STEEL 150002-16 CORROSION RESISTANT STEEL 3000 20 CORROSION RESISTANT STEEL 150002-16 TITANIUM ALLOY 3000 20

34、TITANIU ALLOY 15009. FOR REDUCER CONFIGURATIONS, THE PRESSURE RATING IS DETERMINED BY THE LARGEST PORT. 10. THE NON-REDUCER CONFIGURATION WITHOUT A SUFFIX PART NUMBER CODE IS THE FUNCTIONAL EQUIVALENT OF AN783 AND MS24388 FOR THE CORRESPONDING FORGING SIZE AND IS INTENDED TO BE SUITABLE AS A REPLACE

35、MENT STANDARD. 11. WHEN MACHINING FROM BAR STOCK OR OVERSIZED FORGING, THE CENTER BODY DIMENSIONS SHALL CONFORM TO AS1376, TABLE 11. /12/ DIMENSIONS “E” AND “F” ARE DETERMINED BY THE FORGING SIZE. /13/ THE DIMENSIONS IN THE TABLE ARE FOR FINAL MACHINED PARTS. THE FORGING SIZE IS DETERMINED AS THE SI

36、ZE NECESSARY TO MAKE THE LARGEST FITTING END. /14/ THE .125 MINIMUM DIMENSION APPLIES ONLY WHEN “Z” IS SPECIFIED. WHEN “Z” IS NOT SPECIFIED, USE “V” DIMENSION. /15/ WHEN “G” DIMENSION IS NOT SPECIFIED, USE “V” DIMENSION. /16/ WEIGHTS ARE FOR NON-REDUCERS ONLY. REDUCER FITTINGS WILL HAVE LOWER WEIGHT

37、S. 17. A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMEN

38、T, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. 18. INTERPRETATION OF DRAWING PER ARP4296. 19. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINE

39、D SURFACES TO BE 125 in Ra. FORGED SURFACES MAY BE 250 in Ra. 20. BREAK ALL SHARP EDGES .003 TO .015 UNLESS OTHERWISE SPECIFIED. 21. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 22. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .016, ANGULAR DIMENSIONS 0 DEGREES

40、30. AEROSPACE STANDARD AS1031SHEET 7 OF 7REV. FFITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARED /23/ EXAMPLE OF PART NUMBER.24. INVENTORIED PARTS CONFORMING TO THE PREVIOUS “LETTER CHANGE” MAY BE USED TO DEPLETION. /25/ TITANIUM AND CADMIUM SHALL NOT BE USED FOR OXY

41、GEN OR POTABLE WATER SYSTEMS. /26/ INACTIVE MATERIAL CODES: a. PART NUMBERS WITH MATERIAL CODE LETTER D ARE INACTIVE FOR NEW DESIGN AS OF 2001-05. USE PART NUMBERS WITH MATERIAL CODE LETTER W FOR NEW DESIGN b. PART NUMBERS WITH MATERIAL CODE LETTER S ARE INACTIVE FOR NEW DESIGN AS OF 2009-09. USE PA

42、RT NUMBERS WITH MATERIAL CODE LETTER R FOR NEW DESIGN. /27/ THE SHOULDER IS NOT NEEDED BECAUSE THE FORGING BODY SIZE IS DESIGNED TO ACCOMMODATE THE INTERNAL BOSS PORT END, WHICH REQUIRES A LARGER BODY AND WALL THICKNESS. TO SEE HOW THE SHOULDER IS USED REFER TO AS1033, AS1038 AND AS1040 BASIC PART N

43、UMBERSUFFIX CODE “G“ FOLLOWINGBASIP PART NUMBER ONLYFOR PARTS WITH AS4396STYLE G FITTING ENDS /7/MATERIAL CODE LETTER /1/AS1031 G J 10 10 10 VTHE FINISH LETTER “V“ WILLBE PLACED HERE ONLY FORMATERIAL CODE LETTER “D“ OR “W“PARTS THAT ARE TO BE COATEDWITH HIGH PURITY ALUMINUM /3/SIZE CODE, TUBE SIZE OFPORT #3 IN .062 INCREMENTSSIZE CODE, TUBE SIZE OFPORT #2 IN .062 INCREMENTSSIZE CODE, TUBE SIZE OFPORT #1 IN .062 INCREMENTS