SAE AS 1339H-2017 Hose Assembly Polytetrafluoroethylene Metallic Reinforced 3000 psi 400 Lightweight Hydraulic and Pneumatic.pdf

1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2017 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS1339H AEROSPACE STANDARD AS1339 REV. H Issued 1976-03 Reaffirmed 2007-07 Revised 2017-09 Supe

5、rseding AS1339G Hose Assembly, Polytetrafluoroethylene, Metallic Reinforced, 3000 psi, 400 F, Lightweight, Hydraulic and Pneumatic RATIONALE Add configuration for new integral abrasion sleeve and fluid barrier captured by the fitting. 1. SCOPE This Aerospace Standard (AS) defines the requirements fo

6、r a lightweight polytetrafluoroethylene (PTFE) lined, metallic reinforced, hose assembly suitable for use in high temperature, 400 F, high pressure, 3000 psi, aircraft hydraulic systems, also for use in pneumatic systems which allow some gaseous diffusion through the PTFE wall. 2. APPLICABLE DOCUMEN

7、TS The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this do

8、cument and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 1

9、5096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. AMS2700 Passivation of Corrosion Resistant Steels AMS5557 Steel, Corrosion and Heat-Resistant, Seamless or Welded Hydraulic Tubing 18.5Cr - 10.5Ni - 0.40Ti (SAE 30321) Solution Heat Treated AMS5561 St

10、eel, Corrosion and Heat-Resistant, Welded and Drawn or Seamless and Drawn Tubing 9.0Mn - 20Cr - 6.5Ni - 0.28N High-Pressure Hydraulic AMS5565 Steel, Corrosion Resistant, Welded Tubing 19Cr - 9.5Ni (304) Solution Heat Treated AMS5566 Steel, Corrosion Resistant, Seamless or Welded Hydraulic Tubing 19C

11、r - 10Ni (304) High Pressure, Cold Drawn SAE INTERNATIONAL AS1339H Page 2 of 23 AMS5567 Steel, Corrosion Resistant, Seamless or Welded Hydraulic Tubing 19Cr - 10Ni (304) Solution Heat Treated AMS5570 Steel, Corrosion and Heat-Resistant, Seamless Tubing 18Cr - 11Ni - 0.40Ti (321) Solution Heat Treate

12、d AMS5573 Steel, Corrosion and Heat-Resistant, Seamless Tubing 17Cr - 12Ni - 2.5Mo (SAE 30316) Solution Heat Treated AMS5575 Steel, Corrosion and Heat-Resistant, Welded Tubing 18Cr - 10.5Ni - 0.70Cb (Nb) (347) Solution Heat Treated AMS5581 Nickel Alloy, Corrosion and Heat-Resistant, Seamless or Weld

13、ed Tubing 62Ni - 21.5Cr - 9.0Mo - 3.7Cb (Nb) Annealed AMS5639 Steel, Corrosion-Resistant, Bars, Wire, Forgings, Mechanical Tubing, and Rings 19Cr - 10Ni Solution Heat Treated AMS5643 Steel, Corrosion Resistant, Bars, Wire, Forgings, Tubing, and Rings 16Cr - 4.0Ni - 0.30(Cb+Ta) - 4.0Cu Solution Heat

14、Treated, Precipitation Hardenable AMS5644 Steel Bars and Forgings, Corrosion Heat Resistant, 17Cr - 7Ni - 1Al AMS5645 Steel, Corrosion and Heat Resistant, Bars, Wire, Forgings, Tubing, and Rings 18Cr - 10Ni - 0.40Ti (321) Solution Heat Treated AMS5646 Steel, Corrosion and Heat-Resistant, Bars, Wire,

15、 Forgings, Tubing, and Rings 18Cr - 11Ni - 0.60Cb(Nb) (347) Solution Heat Treated AMS5647 Steel, Corrosion-Resistant, Bars, Wire, Forgings, Mechanical Tubing, and Rings 19Cr - 9.5Ni Solution Heat Treated AMS5648 Steel, Corrosion and Heat-Resistant, Bars, Wire, Forgings, Tubing, and Rings, 17Cr - 12N

16、i - 2.5Mo (316) Solution Heat Treated AMS5653 Steel, Corrosion and Heat-Resistant, Bars, Wire, Forgings, Tubing, and Rings 17Cr - 12Ni - 2.5Mo (0.030 Max C) (316L) Solution Heat Treated AMS5659 Steel, Corrosion-Resistant, Bars, Wire, Forgings, Rings, and Extrusions 15Cr - 4.5Ni - 0.30Cb (Nb) - 3.5Cu

17、 AMS5666 Nickel Alloy, Corrosion and Heat-Resistant, Bars, Forgings, Extrusions, and Rings 62Ni - 21.5Cr - 9.0Mo - 3.65Cb (Nb) Annealed AMS5688 Steel, Corrosion-Resistant, Wire 18Cr - 9.0Ni (SAE 30302) Spring Temper AMS5689 Steel, Corrosion and Heat Resistant, Wire 18Cr - 10.5Ni - 0.40Ti (SAE 30321)

18、 Solution Heat Treated AMS5690 Steel, Corrosion and Heat Resistant, Wire 17Cr - 12Ni - 2.5Mo (316) Solution Heat Treated AMS5697 Steel, Corrosion-Resistant, Wire 19Cr - 9.5Ni (SAE 30304) Solution Heat Treated AMS5743 Steel, Corrosion and Heat-Resistant, Bars and Forgings 15.5Cr - 4.5Ni - 2.9Mo - 0.1

19、0N Solution Heat Treated, Sub-Zero Cooled, Equalized, and Over-Tempered AMS-QQ-S-763 Steel, Corrosion Resistant, Bars, Wire, Shapes, and Forgings AIR4092 Investigation of PTFE “Melt“ Phenomenon for High Pressure Hoses SAE INTERNATIONAL AS1339H Page 3 of 23 ARP908 Torque Requirements, Installation an

20、d Qualification Test, Hose and Tube Fitting ARP1835 Preparation for Delivery, General Requirements for Hose Assemblies AS150 Hose Assembly, Type Classifications of, Basic Performance and Fire Resistance AS611 Hose Assembly and Tubing, Polytetrafluoroethylene, Cleaning Methods for AS1055 Fire Testing

21、 of Flexible Hose, Tube Assemblies, Coils, Fittings, and Similar System Components AS1072 Sleeve, Hose Assembly, Fire Protection AS2078 Test Methods, Hose Assemblies, Polytetrafluoroethylene (PTFE) AS4375 Fitting End, Flareless, Design Standard AS4395 Fitting End, Flared, Tube Connection, Design Sta

22、ndard AS7003 Nadcap Program Requirements AS7112 National Aerospace and Defense Contractors Accreditation Program Requirements for Fluid System Components AS8879 Screw Threads - UNJ Profile, Inch Controlled Radius Root with Increased Minor Diameter AS33514 Fitting End, Standard Dimensions for Flarele

23、ss Tube Connection and Gasket Seal AS85421 Fittings, Tube, Fluid Systems, Separable, Beam Seal, 3000/4000 psi, General Specification For AS85421/1 Fitting End, Standard Dimensions for Dynamic Beam Seal, Male 2.2 ASME Publications Available from ASME, P.O. Box 2900, 22 Law Drive, Fairfield, NJ 07007-

24、2900, Tel: 800-843-2763 (U.S./Canada), 001-800-843-2763 (Mexico), 973-882-1170 (outside North America), www.asme.org. ASME B46.1 Surface Texture ASME Y14.100M Engineering Drawing Practices 2.3 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocke

25、n, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM A262 Standard Recommended Practices for Detecting Susceptibility to Intergranular Attack in Stainless Steel ASTM A313 Standard Specification for Stainless Steel Spring Wire ASTM A580 Specification for Stainless and Heat Resisting Steel Wire 2.4

26、 NAS Standards Available from Aerospace Industries Association, 1000 Wilson Boulevard, Suite 1700, Arlington, VA 22209-3928, Tel: 703-358-1000, www.aia-aerospace.org. NAS847 Caps and Plugs, Protective, Dust and Moisture Seal NAS1760 Fitting End, Flareless Acorn, Standard Dimensions for SAE INTERNATI

27、ONAL AS1339H Page 4 of 23 2.5 PRI Publications Available from Performance Review Institute, 161 Thorn Hill Road, Warrendale, PA 15086-7527, Tel: 724-772-1616, www.pri-network.org. PD2001 Qualified Product Management Council Procedures for Qualified Products Group PD2101 Aerospace Quality Assurance,

28、Product Standard, Qualification Procedures, Fluid Systems 2.6 U.S. Government Publications Copies of these documents are available online at http:/quicksearch.dla.mil MIL-HDBK-831 Preparation of Test Reports MIL-PRF-5606 Hydraulic Fluid, Petroleum Based; Aircraft; Missile and Ordnance MIL-PRF-7808 L

29、ubricating Oil, Aircraft Turbine Engine, Synthetic Base MIL-PRF-83282 Hydraulic Fluid, Fire Resistant Synthetic Hydrocarbon Base, Aircraft MIL-PRF-680 Degreasing Solvent MIL-PRF-87257 Hydraulic Fluid, Fire Resistant; Low Temperature, Synthetic Hydrocarbon Base, Aircraft and Missile MIL-STD-130 Ident

30、ification Marking of U.S. Military Property 2.7 Hose Assembly Procurement Specifications Refer to AS1339SUP1 for a listing of applicable hose assembly procurement standards applicable to this document. 3. TECHNICAL REQUIREMENTS 3.1 Qualification Hose assemblies supplied in accordance with this docum

31、ent shall be representative of products which have been subjected to and which have successfully passed the qualification tests in this standard. 3.1.1 Manufacturer Qualification A manufacturer producing a product in conformance to this procurement specification shall be accredited in accordance wit

32、h the requirements of PD2101, AS7003, and AS7112, and shall be listed in a Performance Review Institute (PRI) Qualified Manufacturers List (QML). SAE INTERNATIONAL AS1339H Page 5 of 23 3.1.2 Product Qualification All products defined in the SUP1 shall conform to the requirements of this procurement

33、specification and shall be approved in accordance with the requirements of PD2001, and PD2101, for listing in the Performance Review Institute (PRI) Qualified Parts List (QPL). When this procurement specification is specified on design activity controlled drawings, the approved sources of supply sha

34、ll be defined by the design activity. 3.2 Material The hose assembly materials shall be uniform in quality, free from defects, consistent with good manufacturing practice, shall conform to applicable specifications and the requirements specified herein, and suitable for the purpose intended. 3.2.1 M

35、etals Metals used in the hose and fittings shall be corrosion-resistant and shall conform to the following specification: a. Bars and Forgings: 1. AMS-QQ-S-763 Class 304 - Cond. A or Cond. B (AMS5639) 2. AMS-QQ-S-763 Class 304L - Cond. A (AMS5647) 3. AMS-QQ-S-763 Class 316 - Cond. A (AMS5648) 4. AMS

36、-QQ-S-763 Class 316L - Cond. A (AMS5653) 5. AMS-QQ-S-763 Class 321 - Cond. A (AMS5645) 6. AMS-QQ-S-763 Class 347 - Cond. A (AMS5646) 7. AMS5643 17-4PH 8. AMS5644 17-7PH 9. AMS5659 15-5PH 10. AMS5743 AM-355 11. AMS5666 Nickel Alloy Type 625 b. Tubing: 1. AMS5565 Welded Stainless Steel Tubing, 304 2.

37、AMS5566 Seamless or Welded Stainless Steel Tubing, 304 3. AMS5567 Type 1 or Type 2 Stainless Steel Tubing, 304 4. AMS5573 Seamless Stainless-Steel Tubing, 316 5. AMS5557 Type 1 or Type 2 Stainless Steel Tubing, 321 6. AMS5570 Seamless Stainless Steel Tubing, 321 7. AMS5556 Type 1 or Type 2 Stainless

38、 Steel Tubing, 347 8. AMS5561 Welded Stainless Steel Tubing, 21-6-9 9. AMS5581 Type 1 or Type 2 Nickel Alloy Tubing, 625 SAE INTERNATIONAL AS1339H Page 6 of 23 c. Wire: 1. ASTM A580/A313 Comp. 302 (AMS5688) 2. ASTM A580/A313 Comp. 304 (AMS5697) 3. ASTM A580/A313 Comp. 316 (AMS5690) 4. ASTM A580/A313

39、 Comp. 321 (AMS5689) 3.3 Design and Construction The hose assembly shall consist of a seamless PTFE inner tube, corrosion-resistant steel-wire reinforcement, and corrosion-resistant steel or nickel alloy end fittings as required to meet the construction and performance requirements of this specifica

40、tion and as required for its intended use. 3.3.1 Inner Tube The inner tube shall be of a seamless construction of virgin PTFE resin of uniform gage. It shall have a smooth bore and shall be free from pitting or projections on the inner surface. Additives may be included in the compound from which th

41、e tube is extruded. 3.3.2 Reinforcement The reinforcement shall consist of corrosion-resistant steel wires conforming to the applicable specifications listed in 3.2.1. The wires shall be so arranged over the inner tube as to provide sufficient strength to ensure conformance with the requirements spe

42、cified herein. Broken reinforcing wires shall be cause for rejection. Crossed-over reinforcing wires shall not be cause for rejection of the hose assembly. 3.3.3 Fittings All fittings shall be permanently attached and proven to meet the requirements herein. Standard hose assemblies shall have flared

43、 fittings to mate with AS4395; flareless fittings according to NAS1760 to mate with AS33514 or AS4375; or beam seal fittings per AS85421. Fitting hex portions shall fit standard wrench openings. 3.3.3.1 Straight Fittings Straight fittings shall be of one piece construction. Weld or braze joints must

44、 not be located in the fluid paths, except welded and redrawn corrosion-resistant steel tubing in accordance with 3.2.1 may be used. 3.3.3.2 Other Fittings Other fittings, including elbow fittings, shall be of one piece construction to the maximum extent possible. However, those made with other than

45、 one piece construction can use welded and redrawn corrosion-resistant steel tubing in accordance with 3.2.1 and shall employ a butt weld joint method. 3.3.3.3 End Fitting Collars (Sockets) All end fitting collars (sockets) crimped or swaged, fabricated from Type 304 stainless steel are required to

46、be capable of passing an embrittlement test as specified in ASTM A262 Practice E, prior to assembly to the nipple or swaging operation. Sockets fabricated from stabilized austenitic steel (304L, 321, or 347) are acceptable without being subjected to the embrittlement test. 3.3.3.4 Fitting Finish 3.3

47、.3.4.1 Corrosion Resistant Steel Parts Unless otherwise specified, corrosion resistant steel parts shall be passivated in accordance with AMS2700. SAE INTERNATIONAL AS1339H Page 7 of 23 3.4 Dimensions The hose assembly dimensions, except for length, shall be as specified in Figure 1 and Table 1. Fig

48、ure 1 - Hose and fitting dimensions Table 1 - Hose and fitting dimensions as shown in Figure 1 (inches) Hose Size Rigid Tube OD (Ref) Fitting OD A Max Fitting ID B2 Min Socket Length C Max Hose ID D Min Hose OD E Min Hose OD E Max Unbraided Inner Tube Wall T Min Unbraided Inner Tube Wall T Max Spher

49、ical Ball Size for Determining Min Hose Assy. ID2 in Straight Fittings Spherical Ball Size for Determining Min Hose Assy. ID2 in Elbow Fittings 04 0.250 0.690 0.135 0.98 0.212 0.360 0.390 0.035 0.046 0.122 0.115 06 0.375 0.800 0.240 1.09 0.298 0.455 0.490 0.035 0.046 0.216 0.204 08 0.500 0.970 0.340 1.33 0.391 0.585 0.615 0.040 0.051 0.306 0.289 10 0.625 1.100 0.410 1.36 0.485 0.690 0.730 0.045 0.056 0.369 0.349 12 0.750 1.380 0.510 1