SAE AS 19692A-1999 Pumps Hydraulic Variable Flow General Specification for《变速流液压泵通用规范》.pdf

1、SAE-AS19692ADOPTION NOTICESAE-AS19692, “PUMPS, HYDRAULIC, VARIABLE FLOW, GENERALSPECIFICATION FOR“, was adopted on 20-JUL-99 for use by theDepartment of Defense (DoD). Proposed changes by DoDactivities must be submitted to the DoD Adopting Activity:Commander, Naval Air Warfare Center, Aircraft Divis

2、ion, Code414100B120-3, Highway 547, Lakehurst, NJ 08733-5100. Copies ofthis document may be purchased from the Society of AutomotiveEngineers 400 Commonwealth Drive Warrendale, Pennsylvania, UnitedStates, 15096-0001. http:/www.sae.org/_Custodians: Adopting Activity:Navy - ASArmy - AVNavy - ASAir For

3、ce - 99Reviewer Activities:Army - MINavy - MCAir Force - 71DLA - CCFSC 1650DISTRIBUTION STATEMENT A: Approved for public release; distributionis unlimited.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-

4、,-SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirelyvoluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref

5、rom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.Copyright 1999 Society of Automotive Engineers, Inc.All rights reserved. Printed in U.

6、S.A.QUESTIONS REGARDING THIS DOCUMENT: (724) 772-8510 FAX: (724) 776-0243TO PLACE A DOCUMENT ORDER: (724) 776-4970 FAX: (724) 776-0790SAE WEB ADDRESS: http:/www.sae.org400 Commonwealth Drive, Warrendale, PA 15096-0001AEROSPACE STANDARDAS19692REV.AIssued 1998-04Revised 1999-07Pumps, Hydraulic, Variab

7、le Flow,General Specification ForNOTICEThis document has been taken directly from U.S. Military Specification MIL-P-19692E, Supplement 1 and contains only minor editorial and format changes required to bring it into conformance with the publishing requirements of SAE technical standards. The initial

8、 release of this document is intended to replace MIL-P-19692E, Supplement 1. Any part numbers established by the original specification remain unchanged.The original Military Specification was adopted as an SAE standard under the provisions of the SAE Technical Standards Board (TSB) Rules and Regula

9、tions (TSB 001) pertaining to accelerated adoption of government specifications and standards. TSB rules provide for (a) the publication of portions of unrevised government specifications and standards without consensus voting at the SAE Committee level, and (b) the use of the existing government sp

10、ecification or standard format.Under Department of Defense policies and procedures, any qualification requirements and associated qualified products lists are mandatory for DOD contracts. Any requirement relating to qualified products lists (QPLs) has not been adopted by SAE and is not part of this

11、SAE technical document.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS19692 Revision A- 2 -1. SCOPE:1.1 Scope:This specification and a detail pump specification establish the requirements for va

12、riable flow hydraulic pumps, for use in aircraft hydraulic systems conforming to and as defined in MIL-H-5440 and MIL-H-8891, as applicable. The general requirements for type I and type II hydraulic systems pumps are specified in MIL-H-8775 and for type III system pumps in MIL-H-8890.2. APPLICABLE D

13、OCUMENTS:2.1 Government documents:2.1.1 Specifications, standards, and handbooks: The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Departm

14、ent of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2d).SPECIFICATIONSFEDERALA-A-55057 Panels, Wood/Wood Based; Construction and DecorativeQQ-C-320 Chromium Plating (Electrodeposited)QQ-N-290 Nickel Plating (Electrodeposited)QQ-P-416

15、 Plating, Cadmium (Electrodeposited)QQ-S-365 Silver Plating, Electrodeposited; General Requirements forPPP-B-566 Boxes, Folding, PaperboardPPP-B-585 Boxes, Wood, WlreboundPPP-B-591 Boxes, Shipping, Fiberboard, Wood-CreatedPPP-B-601 Boxes, Wood, Created-PlywoodPPP-B-621 Boxes, Wood, Nailed and Lock-C

16、ornerPPP-B-676 Boxes, SetupPPP-T-60 Tape, Packaging, WaterproofMILITARYMIL-P-116 Preservation, Methods ofMIL-B-121 Barrier Material, Greaseproofed, Waterproofed, FlexibleMIL-H-5440 Hydraulic Systems, Aircraft, Design and Installation Requirements forMIL-C-5501 Caps and Plugs, Protective, Dust and Mo

17、isture Seal, General Specification forMlL-C-5541 Chemical Conversion Coatings on Aluminum and Aluminum AlloysMlL-H-6083 Hydraulic Fluid, Petroleum Base, for Preservation and OperationMIL-A-8625 Anodic Coatings for Aluminum and Aluminum AlloysMIL-H-8775 Hydraulic System Components, Aircraft and Missi

18、les General Specification ForCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS19692 Revision A- 3 -2.1.1 (Continued):MIL-R-8791/1 Retainer, Packing, Hydraulic, and Pneumatic, Tetrafluoroethylene R

19、esinMIL-F-8815 Filter and Filter Elements, Fluid Pressure, Hydraulic Line, 15 Micron Absolute Electrodeposited or Hot Dipped, for Ferrous and Nonferrous MetalsMIL-C-11796 Corrosion Preventive Compound, Petrolatum, Hot ApplicationMIL-P-15024 Plates, Tags, and Bands for Identification of EquipmentMIL-

20、C-16173 Corrosion Preventive Compound, Solvent Cutback, Cold-ApplicationMIL-C-26074 Coatings, Electroless Nickel Requirements ForMIL-H-46170 Hydraulic Fluid, Rust Inhibited, Fire Resistant, Synthetic Hydrocarbon BaseMIL-R-83248 Rubber, Fluorocarbon Elastomer, High Temperature Fluid, and Compression

21、Set ResistantMIL-P-83461 Packings, Preformed, Petroleum Hydraulic Fluid Resistant, Improved Performance at 275F (135C)STANDARDSMILITARYMIL-STD-129 Marking for Shipment and StorageMIL-STD-130 Identification Marking of U.S. Military PropertyMIL-STD-276 Impregnation of Porous Nonferrous Metal Castings

22、and Powdered Metal ComponentsMIL-STD-781 Reliability Testing for Engineering Development, Qualification, and ProductionMIL-STD-810 Environmental Test Methods and Engineering GuidelinesMS3330 Flange/Accessory, 2.653 BC Square, Design Standard forMS3331 Flange Accessory, 5.000 BC Square, Design Standa

23、rd forMS3332 Flange Accessory, 5.000 BC Round, Design Standard forMS3333 Flange Accessory, 8.000 BC Round, Design Standard forMS3334 Flange Accessory, 10.000 BC Round Design Standard forMS21344 Fitting-Installation of Flared Tube, Straight Threaded Connectors, Design Standard forMS27595 Retainer, Pa

24、cking Backup, Continuous Ring, Tetrafluoroethylene(Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from the DODSSP, Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.)Copyright SAE Inte

25、rnational Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS19692 Revision A- 4 -2.2 Non-Government publications:The following documents form a part of this document to the extent specified herein. Unless otherwise specified,

26、 the issues of the documents which are DoD adopted are those listed in the issue of DODISS cited in the solicitation. Unless otherwise specified, the issues of the documents not listed in the DODISS are the issues of the documents cited in the solicitation (see 6.2d).AMERICAN SOCIETY FOR TESTING AND

27、 MATERIALS (ASTM)ASTM-B633 Zinc on Iron the flow may be measured in the low pressure side of the discharge line provided that efficiency calculations compensate for fluid compressibility. Note that as discharged pressure is increased, the compressibility of the fluid reduces apparent pump efficiency

28、 even if pump performance itself does not change. Variation in bulk modulus of the fluid will therefore appear as a variation in pump efficiency.3.3.12 Pressure pulsations: Pressure pulsations are the oscillations of the discharge pressure, occurring during nominally steady operating conditions, at

29、a frequency equal to or higher than the pump drive shaft speed. The amplitude of pressure pulsations shall be determined by the test procedure of 4.3.2.1.6.4. These pulsations shall not exceed 300 psi (2100 kPa) under any condition, or a pressure band specified by the detail pump specification. The

30、pump shall be tested in the circuit which simulates the actual system in which the pump is to be installed, as defined in the detail pump specification. The system volume shall be simulated using tubing of the discharge line diameter. A tubing line length whose natural frequency is resonant with pul

31、sation frequency shall be avoided.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS19692 Revision A- 9 -FIGURE 1. Maximum pump displacement vs pump speed.(in-pound unit)Copyright SAE International

32、 Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS19692 Revision A- 10 -FIGURE 2. Maximum pump displacement vs pump speed.(metric unit)Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reprod

33、uction or networking permitted without license from IHS-,-SAE AS19692 Revision A- 11 -3.3.13 Variable flow control: The pump shall incorporate flow control means which shall act to increase the flow of the pump from zero to its minimum full-flow value for any given operating speed as the discharge p

34、ressure is reduced from rated discharge pressure to maximum full-flow pressure and vice versa.3.3.13.1 Response time: The response time of the pump shall be the time interval between the instant when an increase (or decrease) in discharge pressure change initiates; and the subsequent instant when th

35、e discharge pressure reaches its first maximum (or minimum) value. In figures 3 and 4, the time intervals T1and T2are the response times of the pump as a function of the system impedance. The oscillographic trace of discharge pressure versus time shall be employed as the criterion of movement of the

36、 flow control mechanism. All pump models when operating at rated inlet temperature at rated speed and in a circuit whose system impedance as specified in 4.3.2.1.6.1.1 for response tests, shall have a response time of .050 seconds maximum unless otherwise specified in the detail pump specification.3

37、.3.13.2 Stability: The stability of the pump shall be the freedom from persistent or quasi/persistent oscillation or “hunting“ of the flow control mechanism at any frequency that can be traced to the pump flow control means. The oscillographic trace of discharge pressure versus time shall be employe

38、d as the criterion of the stability. All pump models, under any operating condition within the limits established in the detail pump specification and at any speed greater than 50 percent of rated speed, after being disturbed from steady-state operation by a change in flow demand or a change in pump

39、 speed, shall recover steady-state operation (other than permissible pressure pulsations as specified in 3.3.12), within one second after initial response to that change in flow demand. When required by the contracting activity, the pump manufacturer shall provide pump data to permit the system desi

40、gner to integrate pump dynamic performance into his complete pump and system analysis.3.3.13.3 Maximum transient pressure: The maximum transient pressure shall be the peak value of the oscillographic trace of discharge pressure, made during operation of a pump, as specified in 4.3.2.1.6.2 and measur

41、ed as shown on figure 3. The maximum transient pressure, as determined in the transient pressure test specified in 4.3.2.1.6.2, shall not exceed 135 percent of rated discharge pressure for systems up to 5000 psi (34,500 kPa) and 120 percent for systems above 5000 psi or as defined in the detail pump

42、 specification.3.3.13.4 Depressurization: When it is a requirement of the detail specification that the pump be depressurized, either automatically or remotely as by an electrical signal, the depressurization control shall not, when deenergized, interfere with the normal operation of the variable fl

43、ow control. The detail pump specification shall specify the requirements of qualification tests and quality conformance tests of the depressurization control. When full-flow depressurization is required, the detail pump specification shall identify the minimum and maximum operating pressure.3.3.14 B

44、alance: The moving parts of the hydraulic pump shall be balanced and the pump shall not vibrate in such a manner as to cause failure of any part in the pump or drive mechanism at speeds up to and required overspeed. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo r

45、eproduction or networking permitted without license from IHS-,-SAE AS19692 Revision A- 12 -FIGURE 3. Typical pressure transient full flow to zero flowCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE

46、 AS19692 Revision A- 13 -FIGURE 4. Typical pressure transient zero flow to full flowCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS19692 Revision A- 14 -3.3.15 Adjustment: Means shall be provide

47、d to adjust the flow control mechanism to cause zero flow to occur at rated discharge pressure. This adjustment shall be preferably continuous, or acceptable in steps of less than one percent of rated discharge pressure over a minimum range of from 95 percent of rated pressure to 105 percent of over

48、pressure. The adjustment means shall be capable of being positively locked, and it shall be possible to accomplish adjustment and locking by the application of standard hand tools. Where practicable, the design shall permit adjustment to be made while operating under full system pressure with neglig

49、ible loss of fluid.3.3.16 Safety wire sealing: Lead type safety wire sealing shall not be used.3.3.17 DirectionalIy critical components: Wherever practical, internal parts which are subject to malfunction and failure to operate due to reverse installation or rotated assembly shall have mechanical provisions to prevent improper installation or assembly.3.4 Environmental requirements:In gener