SAE AS 22520 7-2017 CRIMPING TOOLS TYPE 1 TERMINAL HAND WIRE TERMINATION FOR WIRE BARREL SIZES 16 AND SMALLER.pdf

1、 AEROSPACE STANDARD CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER AS2Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electro

2、nic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2017-0

3、3THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5120 $6 SHEET 1 OF 13 PROCUREMENT SPECIFICATION: AS22520 SAE Technical Standards BoarG5XOHVSURYLGHWKDW7KLVUHSRUWLVSXEOLVKHGE6$(WRDGYDQFHWKHVWDWHRIWHFKQLFDODQGHQJLQHHULQJVFLHQFHV7KHXVHRIthis report is entirely voluntary, and its appl

4、icability andsuitability for any particularuse, includingany patent infringement DULVLQJWKHUHIURPLVWKHVROHUHVSRQVLELOLWRIWKHXVHUSAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggesti

5、ons.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS22520/7 RATIONALE AS22520/7 PERMITS THE CANCELLATION AND SUPERSESSION OF MIL-C-22520 /7 WITH THIS DOCUMENT. IT INCLUDES ENGINEERING POSITION LETTERS, MILITARY SPECIFICATION AMENDMENTS, AND

6、 MINOR TECHNICAL CHANGES REQUIRED TO REFLECT THE APPROVED QUALIFIED TOOLS. GOVERNMENT DOCUMENTATION REFERENCES ARE REMOVED AND INDEX FOR CONTACT APPLICATIONS ADDED AS TABLE 3. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST IS

7、SUE OF AS22520. FIGURE 1 - M22520/7-01 CRIMPING TOOL AEROSPACE STANDARD $6 SHEET 2 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER TOOL POSITIONER LOCATOR RETAINER RING (LOCK PLATE) DETAILS INDENTER DETAILS FIGURE 1 - M22520/7-01 CRIMPING TOOL (CO

8、NTINUED) AEROSPACE STANDARD $6 SHEET 3 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER TABLE 1 - BASIC TOOL MARKINGS AND INSPECTION GAGE PART NO. BODY COLOR HANDLE GRIP COLOR FOR INSPECTION GAGING USE M22520/7-01 GREEN BLACK M22520/3-3 1/ 1/ INSPE

9、CTION GAGE ONLY APPLICABLE FOR THE TOOL SET AT SELECTOR POSITION NUMBER 8 (SEE APPLICATION NOTES). TABLE 2 - INDENTER GAGING LIMITS SELECTOR NUMBER INSPECTION GAGE DIAMETERS (INCHES) GO A + .0001 NO-GO B + .0001 1 .0160 .0210 2 .0190 .0240 3 .0220 .0270 4 .0250 .0300 5 .0290 .0340 6 .0330 .0380 7 .0

10、370 .0420 8 .0410 .0460 REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS22520. 1. DIMENSIONS UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES, TOLERANCES (DECIMALS .010, ANGLES 1/2). OUTLINE CONFIGURATION OPTIONAL WITHIN MAXIMUM DIMENSIONS SHOWN FIGURE 1.

11、BREAK ALL SHARP EDGES .005 R MAX. 2. MATERIALS UNLESS OTHERWISE SPECIFIED, MATERIAL SHALL BE IN ACCORDANCE WITH AS22520. SURFACE TEXTURE SHALL BE 63 RMS OR BETTER IN ACCORDANCE WITH ASA B46 1-1962 (ANSI). 2.1 INDENTER MATERIAL SHALL BE OIL HARDEN TOOL STEEL. THE INDENTER MATERIAL SHALL BE HARDENED T

12、O ROCKW(/ HOWEVER, THERE MAY BE EXCEPTIONS IN SOME CONTACTS. SEE THE POSITIONER DATAPLATES AND/OR THE CONTACT SPECIFICATIONS FOR FURTHER INFORMATION ON WIRE SIZE AND CRIMP DEPTH (SELECTOR) SETTINGS. 2. FOR APPLICABLE CONTACTS FOR EACH POSITIONER, SEE TABLE 3 AND POSITIONER DATAPLATES IN FIGURE 6. AE

13、ROSPACE STANDARD $6 SHEET 5 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER TABLE 3 - M22520/7 POSITIONER-CONTACT ACCOMMODATION INFORMATION POSITIONER PART NO. M22520/7 AS39029 CONTACTS ACCOMMODATED (M39029/XX-YYY) OTHER CONTACTS 2/ POSITIONER DAT

14、APLATE -02 /4-110 /5-115 /11-145 /12-149 /31-223 THRU /31-227 /31-240 /31-448 /31-627 /32-242 THRU /32-246 /32-449 /32-259 /32-260 NAS1662-20 NAS1663-20 AS39029/31-241 1/ FIGURE 6 -03 /4-111 /4-112 /5-116 /5-117 /11-146 /12-150 /29-212 /30-218 /31-228 THRU /31-233 /32-247 THRU /32-252 /93-539 /94-60

15、3 /123-676 /124-681 NAS1662-16 NAS1663-16 -04 /56-352 /57-358 /58-364 /106-616 /107-622 /117-635 /117-641 /118-647 /118-653 /121-666 /122-673 -05 /56-348 /56-349 /56-350 /88-482 /88-483 /88-484 /88-485 /106-614 /117-632 /117-638 /121-664 -06 /57-354 /57-355 /57-356 /57-982 /89-494 /89-495 /89-496 /8

16、9-497 -07 /58-360 /58-361 /58-362 /87-470 /87-471 /87-472 /87-473 /107-620 /118-644 /118-650 /122-671 -08 /56-351 /57-357 /57-658 1/ /58-363 /87-474 /87-475 /87-476 /87-477 /88-486 /88-487 /88-488 /88-489 /89-498 /89-499 /89-500 /89-501 /106-615 /107-621 /117-634 /117-640 /118-652 /118-656 /121-665

17、/122-672 -09 /33-266 /46-306 /47-315 1/ /47-316 AS39029/33-265 1/ /46-305 1/ /47-336 1/ -10 /33-268 /46-308 /47-337 AS39029/33-267 1/ /46-307 1/ /47-336 1/ -11 /22-190 /22-191 -12 /22-192 -13 /22-193 -14 /93-539 /94-602 1/ CONTACTS ARE SUPERSEDED, CANCELLED, OR NOT RECOMMENDED FOR NEW DESIGN. 2/ OTH

18、ER CONTACTS MAY OR MAY NOT BE LISTED ON POSITIONER DATAPLATE. AEROSPACE STANDARD $6 SHEET 6 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER 3. UNLESS OTHERWISE SPECIFIED, FOR TOOL APPLICATIONS INSPECTION GAGING IS RECOMMENDED TO BE PERFORMED WITH

19、THE GAGE SPECIFIED IN TABLE 1 ON TOOL SELECTOR NUMBER 8. OTHER GAGES IN ACCORDANCE WITH TABLE 2 DIMENSIONS WOULD BE REQUIRED, IF OTHER SELECTOR SETTINGS ARE REQUIRED TO BE VERIFIED. 4. AS22520/7 CONFIGURATION IS FOR HAND CRIMPING ONLY. NOTICE USE OF HAND CRIMPING TOOLS COVERED BY THIS SPECIFICATION

20、AS A COMPONENT IN ANY P2:(5(35(660$9IOLATE OSHA REGULATIONS CFR 1910.211 SUPERSESSION INFORMATION 1. AS22520/7 SUPERSEDES MIL-C-22520/7. PART NUMBERS FOR TOOL AND POSITIONERS REMAIN UNCHANGED. SPECIFICATION NOTE 1. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENC

21、E OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN OR

22、IGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. AEROSPACE STANDARD $6 SHEET 7 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER AS22520/7-02 POSITIONER AS22520/7-02 POSITIONER DETAILS M22520/7-02 LOCATOR DETAILS FIGURE 2 -

23、AS22520/7-02 POSITIONER CONFIGURATION POSITIONER BOTTOM VIEW POSITIONER LOCATOR END VIEW AEROSPACE STANDARD $6 SHEET 8 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER M22520/7-03 THRU-08 AND -11 THRU -14 POSITIONERS AS22520/7-03 THRU -08 AND -11 T

24、HRU -14 POSITIONER DETAILS M22520/7-03, -04, POSITIONERS LOCATORS DETAILS (SEE TABLE 4) M22520/7-14 POSITIONER LOCATOR M22520/7-05, -06, -07, -08, -11, -12, -13 POSITIONERS LOCATORS DETAILS (SEE TABLE 4) FIGURE 3 - M22520/7-03 THRU -08 AND -11 THRU -14 POSITIONERS CONFIGURATION AEROSPACE STANDARD $6

25、 SHEET 9 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER AS22520/7-09 AND -10 POSITIONERS AS22520/7-09 AND -10 POSITIONERS DETAILS M22520/7-09, -10 POSITIONERS LOCATORS DETAILS FIGURE 4 - AS22520/7-09 AND 10 POSITIONER CONFIGURATIONS AEROSPACE STA

26、NDARD $6 SHEET 10 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER TABLE 4 - DIMENSION DETAILS FOR FIGURES 2, 3, AND 4 POSITIONER PART NO. M22520/7 A DIA. +.003 -.000 B .002 C DIA. +.003 -.000 D &6,1. -03 .156 .100 .125 - -04 .140 .070 .116 - -05 .

27、073 .675 - .015 X 45 -06 .073 .348 - .015 X 45 -07 .078 .095 .033 - -08 .098 .065 .081 - -09 .104 .002 .083 .001 .082 +.002 - .000 - -10 .134 .002 .083 .001 .114 +.002 - .000 - -11 .065 .156 - .005 X 45 -12 .096 .179 - .005 X 45 -13 .134 .179 - .005 X 45 FIGURE 6 - DATAPLATE REQUIREMENTS PART NUMBER

28、 M22520/7-02 POSITIONER DATAPLATE PART NUMBER M22520/7-03 POSITIONER DATAPLATE AEROSPACE STANDARD $6 SHEET 11 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER FIGURE 6 - DATAPLATE MARKING REQUIREMENTS (CONTINUED) PART NUMBER M22520/7-04 POSITIONER

29、DATAPLATE PART NUMBER M22520/7-05 POSITIONER DATAPLATE PART NUMBER M22520/7-06 POSITIONER DATAPLATE PART NUMBER M22520/7-07 POSITIONER DATAPLATE AEROSPACE STANDARD $6 SHEET 12 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER FIGURE 6 - DATAPLATE MA

30、RKING REQUIREMENTS (CONTINUED) PART NUMBER M22520/7-08 POSITIONER DATAPLATE PART NUMBER M22520/7-09 POSITIONER DATAPLATE PART NUMBER M22520/7-10 POSITIONER DATAPLATE PART NUMBER M22520/7-11 POSITIONER DATAPLATE AEROSPACE STANDARD $6 SHEET 13 OF 13 CRIMPING TOOLS, TYPE 1, TERMINAL, HAND, WIRE TERMINATION FOR WIRE BARREL SIZES 16, AND SMALLER FIGURE 6 - DATAPLATE MARKING REQUIREMENTS (CONTINUED) PART NUMBER M22520/7-13 POSITIONER DATAPLATE PART NUMBER M22520/7-12 POSITIONER DATAPLATE PART NUMBER M22520/7-14 POSITIONER DATAPLATE