SAE AS 23053 1-2016 INSULATION SLEEVING ELECTRICAL HEAT SHRINKABLE CROSSLINKED CHLORINATED POLYOLEFIN FLEXIBLE.pdf

1、AEROSPACE STANDARDINSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, CROSSLINKED CHLORINATEDPOLYOLEFIN, FLEXIBLEAS23053/1Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electro

2、nic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-10TH

3、IRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8DFEDERAL SUPPLY CLASS5970AS23053/1SHEET 1 OF 4PROCUREMENT SPECIFICATION: AS23053SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entirely voluntary, and

4、 its applicabilityand suitability forany particularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your written commen

5、ts and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS23053/1RATIONALETHIS IS A CONVERSION OF AMS-DTL-23053/1 INTO AN AEROSPACE STANDARD WHICH INCLUDES QUALIFICATION AND REQUIREMENTS FOR A QUALIFIED PRODUCTS LIST.NOTICETHE COMPL

6、ETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THISDOCUMENT AND THE LATEST ISSUE OF AS23053.REQUIREMENTS1. DIMENSIONS AND PROPERTIES IN INCH/POUND UNITS AND THE FAHRENHEIT TEMPERATURES ARE PRIMARY; DIMENSIONS AND PROPERTIES IN SI UNITS AND THE CELSIUS TEMPERATURES ARE S

7、HOWN AS THE APPROXIMATE EQUIVALENTS OF THE PRIMARY UNITS, AND ARE PRESENTED ONLY FOR INFORMATION.2. POLYMER TYPE: THE BASE ELASTOMER USED IN FORMULATING THIS SLEEVING SHALL BE A CROSSLINKED CHLORINATED POLYOLEFIN. 3. CONTINUOUS OPERATING TEMPERATURE RANGE:CLASS 1: -67 TO +194 F (-55 TO + 90 C)CLASS

8、2: -94 TO +250 F (-70 TO + 121 C)4. COLOR: THE SLEEVING SHALL BE FURNISHED IN A BLACK COLOR THAT CONFORMS TO CLASS II OF MIL-STD-104 (SEE 1.3).5. CLASS: THE SLEEVING SHALL BE FURNISHED IN THE FOLLOWING CLASSES, AS SPECIFIED (SEE 7.3 A):CLASS 1 NORMAL OPERATING TEMPERATURECLASS 2 EXTENDED OPERATING T

9、EMPERATURENOTICE: CLASS 1 SLEEVING BECAUSE OF ITS TEMPERATURE LIMITATIONS SHOULD NOT BE CONSIDEREDFOR NEW DESIGN APPLICATIONS. CLASS 2 SLEEVING CAN BE SUBSTITUTED FOR CLASS 1 SLEEVING.6. LONGITUDINAL CHANGE: +1, -10%7. DIMENSIONAL LIFE: THE DIMENSIONAL LIFE OF A PRODUCT APPLIES TO THE EXPANDED I.D.,

10、 RECOVERED I.D. AND WALL THICKNESS DIMENSIONS OF THE PRODUCT AS SOLD BY THE MANUFACTURER, DISTRIBUTORS AND REBRAND DISTRIBUTORS. AS23053/1 PRODUCTS CAN BE EXPECTED TO HAVE A MINIMUM DIMENSIONAL LIFE OF 1 YEAR WHEN STORED BETWEEN 32 TO 95 F (0 TO 35 C). PRODUCTS STORED ABOVE THESE CONDITIONS MAY NOT

11、MEET THE MINIMUM EXPANDED I.D. REQUIREMENTS OF THE DETAIL SPECIFICATION. A PRODUCT MAY BE USED BY THE FINAL PURCHASER BEYOND THE EXPECTED MINIMUM DIMENSIONAL LIFE, AS LONG AS THE EXPANDED I.D., RECOVERED I.D. AND WALL THICKNESS OF THE PRODUCT MEET THE REQUIREMENTS OF THIS SPECIFICATION AT THE TIME O

12、F USE.NOTE: THE TERM “CHLORINATED POLYOLEFIN” AS USED IN THIS SPECIFICATION INCLUDES COPOLYMERS, BLENDS, MODIFIED CHLORINATED POLYOLEFINS, AND POLYCHLOROPRENE.AEROSPACE STANDARD AS23053/1SHEET 2 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, CROSSLINKED CHLORINATEDPOLYOLEFIN, FLEXIBLE8. PART N

13、UMBER: THE PART NUMBER SHALL BE AS LISTED BELOW:M23053/1 - X XX - XCOLOR CODE DESIGNATOR (SEE REQUIREMENTS AND TABLE 1)SIZE IDENTIFIER (SEE TABLE 1)CLASS (SEE TABLE 1. USE THE NUMBER “0” WHEN THE CLASS IS NOT SPECIFIED)SAE PART NUMBER DESIGNATOR (M), BASIC/DETAIL SPECIFICATION NUMBEREXAMPLE: CLASS 2

14、, BLACK, 1.000 INCH (25.4 MM) AS SUPPLIED ID SLEEVING SHALL BE IDENTIFIED AS M23053/1-207-0.9. UNRESTRICTED SHRINKAGE (SEE AS23053) SAMPLE PREPARATION CONDITION: 347 F 4 F (175 C 2 C) FOR 10 MINUTES, MAXIMUM.TABLE 1 - CONSTRUCTION DETAILS, INCH (MM) 1/PART NUMBER 3/AS SUPPLIED AFTER UNRESTRICTED SHR

15、INKAGEID MINIMUM ID MAXIMUM WALL THICKNESS 2/CLASS 1M23053/1-101-0 .250 (6.4) .143 (3.6) .035 .010 (0.9 0.3)M23053/1-102-0 .375 (9.5) .211 (5.4) .040 .010 (1.0 0.3)M23053/1-103-0 .500 (12.7) .286 (7.3) .048 .015 (1.2 0.4)M23053/1-104-0 .625 (15.9) .357 (9.1) .052 .015 (1.3 0.4)M23053/1-105-0 .750 (1

16、9.1) .428 (10.9) .057 .015 (1.4 0.4)M23053/1-106-0 .875 (22.2) .500 (12.7) .065 .020 (1.7 0.5)M23053/1-107-0 1.000 (25.4) .570 (14.5) .070 .020 (1.8 0.5)M23053/1-108-0 1.250 (31.8) .714 (18.1) .087 .020 (2.2 0.5)M23053/1-109-0 1.500 (38.1) .857 (21.8) .095 .020 (2.4 0.5)M23053/1-110-0 1.750 (44.5) 1

17、.000 (25.4) .107 .020 (2.7 0.5)M23053/1-111-0 2.000 (50.8) 1.140 (29.0) .110 .020 (2.8 0.5)M23053/1-112-0 3.000 (76.2) 1.710 (43.4) .125 .020 (3.2 0.5)M23053/1-113-0 4.000 (101.6) 2.280 (57.9) .140 .020 (3.6 0.5)CLASS 2M23053/1-201-0 .250 (6.4) .143 (3.6) .035 .010 (0.9 0.3)M23053/1-202-0 .375 (9.5)

18、 .211 (5.4) .040 .010 (1.0 0.3)M23053/1-203-0 .500 (12.7) .286 (7.3) .048 .015 (1.2 0.4)M23053/1-204-0 .625 (15.9) .357 (9.1) .052 .015 (1.3 0.4)M23053/1-205-0 .750 (19.1) .428 (10.9) .057 .015 (1.4 0.4)M23053/1-206-0 .875 (22.2) .500 (12.7) .065 .020 (1.7 0.5)M23053/1-207-0 1.000 (25.4) .570 (14.5)

19、 .070 .020 (1.8 0.5)M23053/1-208-0 1.250 (31.8) .714 (18.1) .087 .020 (2.2 0.5)M23053/1-209-0 1.500 (38.1) .857 (21.8) .095 .020 (2.4 0.5)M23053/1-210-0 1.750 (44.5) 1.000 (25.4) .107 .020 (2.7 0.5)M23053/1-211-0 2.000 (50.8) 1.140 (29.0) .110 .020 (2.8 0.5)M23053/1-212-0 3.000 (76.2) 1.710 (43.4) .

20、125 .020 (3.2 0.5)M23053/1-213-0 4.000 (101.6) 2.280 (57.9) .140 .020 (3.6 0.5)1/ DIAMETER LIMITS FOR OBJECT TO BE ENCLOSED SHALL BE AS RECOMMENDED IN TECHNICAL DATA.2/ WALL THICKNESS VALUES ARE LESS WHEN SHRINKAGE IS RESTRICTED.3/ THE COLOR CODE IDENTIFIED IS THE STANDARD ACQUISITION COLOR. SEE AS2

21、3053 1.3.AEROSPACE STANDARD AS23053/1SHEET 3 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, CROSSLINKED CHLORINATEDPOLYOLEFIN, FLEXIBLETABLE 2 - PHYSICAL PROPERTIES 1/CHARACTERISTIC REQUIREMENTSDETAILSTEST PROCEDURE AND CONDITION(SEE AS23053)AS SUPPLIED:ID, MINIMUM TABLE 1 5.3.1LOW TEMPERATURE

22、 FLEXIBILITY NO CRACKS 5.7.1 CLASS 1: -67 F 4 F (-55 C 2 C); CLASS 2: -94 F 4F (-70 C 2 C)HEAT SHOCK NO CRACKS, FLOWING,OR DRIPPING5.8 CLASS 1: 302 F 4 F (150 C 2 C); CLASS 2: 392 F 4 F (200 C 2 C)RESTRICTED SHRINKAGE NO CRACKS 5.6 275 F 4F (135 C 2 C)VOLTAGE WITHSTAND PASS 5.6.2.CAFTER UNRESTRICTED

23、 SHRINKAGE:ID, MAXIMUM TABLE 1 5.3.2WALL THICKNESS TABLE 1 5.3.3TENSILE STRENGTH, PSI (MPA), MINIMUM1500 (10.3) 5.13 ASTM D412 PROCEDURE A, 20 INCHES/MINUTEULTIMATE ELONGATION,PERCENT, MINIMUM225 5.13 ASTM D412 PROCEDURE A, 20 INCHES/MINUTETENSILE STRESS, AT 200% ELONGATION PSI (MPA),MAXIMUM1500 (10

24、.3) 5.12.2 ASTM D412 PROCEDURE ADIELECTRIC STRENGTH,VOLTS/MIL (KV/MM), MIN300 (11.8) UP TO 0.070 INCH WALL THICKNESS200 (7.8) 0.070 INCHWALL THICKNESS AND ABOVE5.2 ASTM D2671VOLUME RESISTIVITY, OHM-CM, MINIMUM1 X 1011 5.2 ASTM D876CORROSION NO PITTING OR CORROSION5.10.1 AND 5.10.2 AT 302 F 4 F (150

25、C 2 C) FOR 16 HOURSWATER ABSORPTION, PERCENT, MAXIMUM1.0 5.2 ASTM D570, 24 HOURS AT 73 F (23 C)HEAT RESISTANCE, PROPERTIES AFTER:5.9 CLASS 1: 212 4F (100 + 2C), 96 HOURS;CLASS 2: 250 4 F (121 2C), 168 HOURSTENSILE STRENGTH, PSI (MPA), MINIMUM1200 (8.3) 5.13ULTIMATE ELONGATION,PERCENT, MINIMUMCLASS 1

26、 150CLASS 2 1755.13DIELECTRIC STRENGTH,VOLT/MIL (KV/MM), MINIMUM300 (11.8) 5.2 AEROSPACE STANDARD AS23053/1SHEET 4 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, CROSSLINKED CHLORINATEDPOLYOLEFIN, FLEXIBLETABLE 2 - PHYSICAL PROPERTIES 1/ (CONTINUED)CHARACTERISTICREQUIREMENTDETAILSTEST PROCEDUR

27、E AND CONDITION(SEE AS23053)FLUID RESISTANCE, PROPERTIES AFTER:5.11TENSILE STRENGTH, PSI(MPA), MINIMUMCLASS 1 900 (6.2)CLASS 2 1000 (6.9)5.13ULTIMATE ELONGATION,PERCENT, MINIMUMCLASS 1 150CLASS 2 1755.13DIELECTRIC STRENGTH,VOLTS/MIL (KV/MM), MINIMUMCLASS 1 200 (7.9)CLASS 2 250 (9.8)5.2 FLAMMABILITY

28、SELF EXTINGUISHING 15 SECONDS; 3 INCHES5.14 FUNGUS RESISTANCEPROPERTIES AFTER:TENSILE STRENGTH, PSI(MPA), MINIMUMULTIMATE ELONGATION,PERCENT, MINIMUMDIELECTRIC STRENGTH,VOLTS/MIL (KV/MM), MINIMUMNO GROWTHOR1500 (10.3)225300 (11.8) UP TO 0.070 INCH WALL THICKNESS200 (7.8) 0.070 INCH WALL THICKNESS AN

29、D ABOVE5.17 ASTM G21OR5.17 ISO 8465.135.135.2 1/ UNLESS OTHERWISE SPECIFIED, THE STATED REQUIREMENTS, TEST PROCEDURES AND CONDITIONS ARE FOR ALL CLASSES.APPLICATION NOTES1. CLASS 1 SLEEVING BECAUSE OF ITS TEMPERATURE LIMITATIONS SHOULD NOT BE CONSIDERED FOR NEW DESIGN APPLICATIONS. CLASS 2 SLEEVING

30、CAN BE SUBSTITUTED FOR CLASS 1 SLEEVING.2. HEAT SHRINKABLE FLEXIBLE POLYCHLOROPRENE SLEEVING IS INTENDED FOR USE ON CABLES OR HARNESS SYSTEMS INEQUIPMENT THAT IS SUBJECT TO HIGH LEVELS OF PHYSICAL ABUSE.SPECIFICATION NOTES1. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE

31、CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.