SAE AS 23053 12-2016 INSULATION SLEEVING ELECTRICAL HEAT SHRINKABLE POLYTETRAFLUOROETHYLENE.pdf

1、AEROSPACE STANDARDINSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE POLYTETRAFLUOROETHYLENEAS23053/12Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, pho

2、tocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-10THIRD ANGLE PROJECTION

3、CUSTODIAN: AE-8/AE-8DFEDERAL SUPPLY CLASS5970AS23053/12SUPERSEDES AMS-DTL-23053/12ASHEET 1 OF 6PROCUREMENT SPECIFICATION: AS23053SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entirely volun

4、tary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery five years at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your wri

5、tten comments and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS23053/12RATIONALETHIS IS A CONVERSION OF AMS-DTL-23053/12 INTO AN AEROSPACE STANDARD WHICH INCLUDESQUALIFICATION AND REQUIREMENTS FOR A QUALIFIED PRODUCTS LIST.NOT

6、ICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THISDOCUMENT AND THE LASTEST ISSUE OF AS23053.REQUIREMENTS1. DIMENSIONS AND PROPERTIES IN INCH/POUND UNITS AND THE FAHRENHEIT TEMPERATURES ARE PRIMARY.DIMENSIONS AND PROPERTIES IN SI UNITS AND THE CELSIUS TEMPER

7、ATURES ARE SHOWN AS THE APPROXIMATE EQUIVALENTS OF THE PRIMARY UNITS AND ARE PRESENTED ONLY FOR INFORMATION.2. POLYMER TYPE: THE BASE POLYMER USED IN FORMULATING THIS SLEEVING SHALL BE POLYTETRAFLUOROETHYLENE.3. CONTINUOUS OPERATING TEMPERATURE RANGE: -88 F TO +482 F (-67 C TO +250 C).4. COLOR: THE

8、SLEEVING SHALL BE FURNISHED IN CLEAR (TRANSPARENT MILK WHITE TO LIGHT TAN) OR IN THE COLOR SPECIFIED BY THE ACQUIRING ACTIVITY. COLORS SHALL CONFORM TO THE REQUIREMENTS OF CLASS I OF MIL-STD-104 (SEE 1.3 AND 3.3.3)5. CLASS: THE SLEEVING SHALL BE FURNISHED IN THE FOLLOWING CLASSES, AS SPECIFIED (SEE

9、7.3A):CLASS 1 - THICK WALL SLEEVINGCLASS 2 - STANDARD WALL SLEEVINGCLASS 3 - THIN WALL SLEEVINGCLASS 4 - VERY THIN WALL SLEEVINGCLASS 5 - HIGH SHRINK, THIN WALL6. LONGITUDINAL CHANGE: 20%7. PART NUMBER: THE PART NUMBER SHALL BE AS LISTED BELOW:M23053/12 - X XX - XEXAMPLE: THIN WALLED (CLASS 3 CLEAR)

10、, 0.430 INCH (10.9 MM) AS SUPPLIED ID, CLEAR SLEEVING SHALL BE IDENTIFIED AS M23053/12-327-C.COLOR CODE DESIGNATOR (SEE 1.3)SIZE IDENTIFIER (SEE TABLE 1)CLASS (WHERE NO CLASSES ARE SPECIFIED IN THESPECIFICATION SHEET, THE NUMERIC “0” IS USED)SPECIFICATION SHEETAEROSPACE STANDARD AS23053/12SHEET 2 OF

11、 6INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE POLYTETRAFLUOROETHYLENE8. DIMENSIONAL LIFE: THE DIMENSIONAL LIFE OF A PRODUCT APPLIES TO THE EXPANDED I.D., RECOVERED I.D. AND WALL THICKNESS DIMENSIONS OF THE PRODUCT AS SOLD BY THE MANUFACTURER, DISTRIBUTORS AND REBRAND DISTRIBUTORS. AS23053/12 PR

12、ODUCTS CAN BE EXPECTED TO HAVE A MINIMUM DIMENSIONAL LIFE OF 4 YEARS WHEN STORED BETWEEN 32 TO 95 F (0 TO 35 C). PRODUCTS STORED ABOVE THESE CONDITIONS MAY NOT MEET THE MINIMUM EXPANDED I.D. REQUIREMENTS OF THE DETAIL SPECIFICATION. A PRODUCT MAY BE USED BY THE FINAL PURCHASER BEYOND THE EXPECTED MI

13、NIMUM DIMENSIONAL LIFE, AS LONG AS THE EXPANDED I.D., RECOVERED I.D. AND WALL THICKNESS OF THE PRODUCT MEET THE REQUIREMENTS OF THIS SPECIFICATION AT THE TIME OF USE.9. UNRESTRICTED SHRINKAGE: TEST METHOD 5.5; 662 F 8 F (350 C 4 C) FOR 10 MINUTES.TABLE 1 - CONSTRUCTION DETAILS, INCHES (MM) 1/PART NU

14、MBER 3/ AS SUPPLIEDID MINIMUM AFTER UNRESTRICTED SHRINKAGEID MAXIMUM WALL THICKNESS 2/CLASS 1M23053/12-101-* .166 (4.2) .130 (3.3) .030 .005 (0.8 0.1)M23053/12-102-* .250 (6.4) .193 (4.9) .030 .005 (0.8 0.1)M23053/12-103-* .333 (8.5) .257 (6.5) .030 .005 (0.8 0.1)M23053/12-104-* .415 (10.5) .320 (8.

15、1) .030 .005 (0.8 0.1)M23053/12-105-* .498 (12.6) .383 (9.7) .030 .005 (0.8 0.1)M23053/12-106-* .580 (14.7) .448 (11.4) .030 .006 (0.8 0.2)M23053/12-107-* .666 (16.9) .510 (13.0) .030 .006 (0.8 0.2)M23053/12-108-* .748 (19.0) .572 (14.5) .030 .006 (0.8 0.2)M23053/12-109-* .830 (21.1) .637 (16.2) .03

16、0 .006 (0.8 0.2)M23053/12-110-* .915 (23.2) .700 (17.8) .032 .006 (0.8 0.2)M23053/12-111-* 1.000 (25.4) .764 (19.4) .040 .007 (1.0 0.2)M23053/12-112-* 1.170 (29.7) .891 (22.6) .045 .007 (1.1 0.2)MS3053/12-113-* 1.330 (33.8) 1.020 (25.9) .050 .008 (1.3 0.2)CLASS 2M23053/12-201-* .050 (1.3) .027 (0.7)

17、 .012 .002 (0.3 0.1)M23053/12-202-* .055 (1.4) .032 (0.8) .012 .002 (0.3 0.1)M23053/12-203-* .060 (1.5) .039 (1.0) .016 .003 (0.4 0.1)M23053/12-204-* .065 (1.7) .043 (1.1) .016 .003 (0.4 0.1)M23053/12-205-* .076 (1.9) .049 (1.2) .016 .003 (0.4 0.1)M23053/12-206-* .085 (2.2) .054 (1.4) .016 .003 (0.4

18、 0.1)M23053/12-207-* .110 (2.8) .067 (1.7) .016 .003 (0.4 0.1)M23053/12-208-* .120 (3.0) .072 (1.8) .016 .003 (0.4 0.1)M23053/12-209-* .130 (3.3) .080 (2.0) .016 .003 (0.4 0.1)M23053/12-210-* .140 (3.6) .080 (2.0) .016 .003 (0.4 0.1)M23053/12-211-* .150 (3.8) .089 (2.3) .016 .003 (0.4 0.1)M23053/12-

19、212-* .170 (4.3) .101 (2.6) .016 .003 (0.4 0.1)M23053/12-213-* .191 (4.9) .112 (2.8) .016 .003 (0.4 0.1)M23053/12-214-* .205 (5.2) .124 (3.1) .020 .004 (0.5 0.1)M23053/12-215-* .215 (5.5) .130 (3.3) .020 .004 (0.5 0.1)M23053/12-216-* .240 (6.1) .141 (3.6) .020 .004 (0.5 0.1)M23053/12-217-* .270 (6.9

20、) .158 (4.0) .020 .004 (0.5 0.1)M23053/12-218-* .302 (7.7) .178 (4.5) .020 .004 (0.5 0.1)M23053/12-219-* .320 (8.1) .198 (5.0) .020 .004 (0.5 0.1)M23053/12-220-* .370 (9.4) .224 (5.7) .020 .004 (0.5 0.1)M23053/12-221-* .390 (9.9) .249 (6.3) .020 .004 (0.5 0.1)M23053/12-222-* .410 (10.4) .260 (6.6) .

21、020 .004 (0.5 0.1)M23053/12-223-* .430 (10.9) .278 (7.1) .020 .004 (0.5 0.1)M23053/12-224-* .450 (11.4) .311 (7.9) .020 .004 (0.5 0.1)M23053/12-225-* .470 (11.9) .329 (8.4) .020 .004 (0.5 0.1)M23053/12-226-* .470 (11.9) .347 (8.8) .020 .004 (0.5 0.1)M23053/12-227-* .470 (11.9) .334 (8.5) .025 .006 (

22、0.6 0.2)M23053/12-228-* .560 (14.2) .399 (10.1) .025 .006 (0.6 0.2)M23053/12-229-* .655 (16.6) .462 (11.7) .025 .006 (0.6 0.2)AEROSPACE STANDARD AS23053/12SHEET 3 OF 6INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE POLYTETRAFLUOROETHYLENETABLE 1 - CONSTRUCTION DETAILS, INCHES (MM) 1/ (CONTINUED)PAR

23、T NUMBER 3/ AS SUPPLIEDID MINIMUM AFTER UNRESTRICTED SHRINKAGEID MAXIMUM WALL THICKNESS 2/M23053/12-230-* .750 (19.1) .524 (13.3) .025 .006 (0.6 0.2)M23053/12-231-* .930 (23.6) .655 (16.6) .030 .006 (0.8 0.2)M23053/12-232-* 1.125 (28.6) .786 (20.0) .035 .008 (0.9 0.2)M23053/12-233-* 1.310 (33.3) .91

24、1 (23.1) .035 .008 (0.9 0.2)M23053/12-234-* 1.500 (38.1) 1.036 (26.3) .035 .008 (0.9 0.2)CLASS 3M23053/12-301-* .034 (0.9) .015 (0.4) .009 .002 (0.2 0.1)M23053/12-302-* .038 (1.0) .018 (0.5) .009 .002 (0.2 0.1)M23053/12-303-* .046 (1.2) .022 (0.6) .010 .003 (0.3 0.1)M23053/12-304-* .050 (1.3) .027 (

25、0.7) .010 .003 (0.3 0.1)M23053/12-305-* .055 (1.4) .032 (0.8) .012 .003 (0.3 0.1)M23053/12-306-* .060 (1.5) .039 (1.0) .012 .003 (0.3 0.1)M23053/12-307-* .065 (1.7) .043 (1.1) .012 .003 (0.3 0.1)M23053/12-308-* .076 (1.9) .049 (1.2) .012 .003 (0.3 0.1)M23053/12-309-* .085 (2.2) .054 (1.4) .012 .003

26、(0.3 0.1)M23053/12-310-* .093 (2.4) .061 (1.5) .012 .003 (0.3 0.1)M23053/12-311-* .110 (2.8) .067 (1.7) .012 .003 (0.3 0.1)M23053/12-312-* .120 (3.0) .072 (1.8) .012 .003 (0.3 0.1)M23053/12-313-* .140 (3.6) .080 (2.0) .012 .003 (0.3 0.1)M23053/12-314-* .150 (3.8) .089 (2.3) .012 .003 (0.3 0.1)M23053

27、/12-315-* .153 (3.9) .096 (2.4) .012 .003 (0.3 0.1)M23053/12-316-* .170 (4.3) .101 (2.6) .012 .003 (0.3 0.1)M23053/12-317-* .191 (4.9) .112 (2.8) .012 .003 (0.3 0.1)M23053/12-318-* .205 (5.2) .124 (3.1) .015 .004 (0.4 0.1)M23053/12-319-* .215 (5.5) .130 (3.3) .015 .003 (0.4 0.1)M23053/12-320-* .240

28、(6.1) .141 (3.6) .015 .004 (0.4 0.1)M23053/12-321-* .270 (6.9) .158 (4.0) .015 .004 (0.4 0.1)M23053/12-322-* .302 (7.7) .178 (4.5) .015 .004 (0.4 0.1)M23053/12-323-* .320 (8.1) .198 (5.0) .015 .004 (0.4 0.1)M23053/12-324-* .370 (9.4) .224 (5.7) .015 .004 (0.4 0.1)M23053/12-325-* .390 (9.9) .249 (6.3

29、) .015 .004 (0.4 0.1)M23053/12-326-* .410 (10.4) .260 (6.6) .015 .004 (0.4 0.1)M23053/12-327-* .430 (10.9) .278 (7.1) .015 .004 (0.4 0.1)M23053/12-328-* .450 (11.4) .311 (7.9) .015 .004 (0.4 0.1)M23053/12-329-* .470 (11.9) .329 (8.4) .015 .004 (0.4 0.1)M23053/12-330-* .470 (11.9) .347 (8.8) .015 .00

30、4 (0.4 0.1)CLASS 4M23053/12-401-* .050 (1.3) .025 (0.6) .006 .002 (0.2 0.1)M23053/12-402-* .055 (1.4) .031 (0.8) .006 .002 (0.2 0.1)M23053/12-403-* .060 (1.5) .038 (1.0) .006 .002 (0.2 0.1)M23053/12-404-* .065 (1.7) .043 (1.1) .006 .002 (0.2 0.1)M23053/12-405-* .076 (1.9) .046 (1.2) .006 .002 (0.2 0

31、.1)M23053/12-406-* .085 (2.2) .054 (1.4) .006 .002 (0.2 0.1)M23053/12-407-* .093 (2.4) .057 (1.4) .006 .002 (0.2 0.1)M23053/12-408-* .110 (2.8) .063 (1.6) .006 .002 (0.2 0.1)M23053/12-409-* .120 (3.0) .072 (1.8) .008 .002 (0.2 0.1)M23053/12-410-* .140 (3.6) .080 (2.0) .008 .002 (0.2 0.1)M23053/12-41

32、1-* .150 (3.8) .089 (2.3) .008 .002 (0.2 0.1)M23053/12-412-* .170 (4.3) .099 (2.5) .008 .002 (0.2 0.1)M23053/12-413-* .191 (4.9) .110 (2.8) .008 .002 (0.2 0.1)M23053/12-414-* .205 (5.2) .122 (3.1) .008 .002 (0.2 0.1)M23053/12-415-* .215 (5.5) .130 (3.3) .008 .002 (0.2 0.1)M23053/12-416-* .240 (6.1)

33、.139 (3.5) .008 .002 (0.2 0.1)M23053/12-417-* .270 (6.9) .154 (3.9) .008 .002 (0.2 0.1)M23053/12-418-* .302 (7.7) .172 (4.4) .010 .002 (0.3 0.1)M23053/12-419-* .320 (8.1) .192 (4.9) .010 .002 (0.3 0.1)M23053/12-420-* .370 (9.4) .214 (5.4) .010 .002 (0.3 0.1)M23053/12-421-* .390 (9.9) .241 (6.1) .010

34、 .002 (0.3 0.1)M23053/12-422-* .410 (10.4) .260 (6.6) .010 .003 (0.3 0.1)M23053/12-423-* .430 (10.9) .270 (6.9) .010 .003 (0.3 0.1)M23053/12-424-* .450 (11.4) .301 (7.6) .010 .003 (0.3 0.1)M23053/12-425-* .470 (11.9) .329 (8.4) .012 .003 (0.3 0.1)AEROSPACE STANDARD AS23053/12SHEET 4 OF 6INSULATION S

35、LEEVING, ELECTRICAL, HEAT SHRINKABLE POLYTETRAFLUOROETHYLENETABLE 1 - CONSTRUCTION DETAILS, INCHES (MM) 1/ (CONTINUED)PART NUMBER 3/ AS SUPPLIEDID MINIMUM AFTER UNRESTRICTED SHRINKAGEID MAXIMUM WALL THICKNESS 2/M23053/12-426-* .470 (11.9) .347 (8.8) .012 .003 (0.3 0.1)CLASS 5M23053/12-501-* .078 (2.

36、0) .025 (0.6) .009 .002 (0.2 0.1)M23053/12-502-* .125 (3.2) .037 (0.9) .012 .002 (0.3 0.1)M23053/12-503-* .187 (4.7) .050 (1.3) .012 .002 (0.3 0.1)M23053/12-504-* .250 (6.4) .063 (1.6) .012 .002 (0.3 0.1)M23053/12-505-* .312 (7.9) .078 (2.0) .012 .002 (0.3 0.1)M23053/12-506-* .375 (9.5) .096 (2.4) .

37、012 .002 (0.3 0.1)M23053/12-507-* .438 (11.1) .112 (2.8) .012 .002 (0.3 0.1)M23053/12-508-* .500 (12.7) .144 (3.7) .015 .004 (0.4 0.1)M23053/12-509-* .562 (14.3) .155 (3.9) .015 .004 (0.4 0.1)M23053/12-510-* .625 (15.9) .178 (4.5) .015 .004 (0.4 0.1)M23053/12-511-* .687 (17.4) .198 (5.0) .015 .004 (

38、0.4 0.1)M23053/12-512-* .750 (19.1) .224 (5.7) .015 .004 (0.4 0.1)M23053/12-513-* .875 (22.2) .240 (6.1) .015 .004 (0.4 0.1)M23053/12-514-* 1.000 (25.4) .278 (7.1) .015 .004 (0.4 0.1)M23053/12-515-* 1.250 (31.8) .347 (8.8) .015 .004 (0.4 0.1)M23053/12-516-* 1.500 (38.1) .400 (10.2) .015 .004 (0.4 0.

39、1)M23053/12-517-* 1.750 (44.5) .450 (11.4) .015 .004 (0.4 0.1)M23053/12-518-* 2.000 (50.8) .520 (13.2) .020 .005 (0.5 0.1)M23053/12-519-* 2.250 (57.2) .585 (14.9) .020 .005 (0.5 0.1)M23053/12-520-* 2.500 (63.5) .650 (16.5) .020 .005 (0.5 0.1)M23053/12-521-* 2.750 (69.9) .710 (18.0) .020 .005 (0.5 0.

40、1)M23053/12-522-* 3.000 (76.2) .775 (19.7) .020 .005 (0.5 0.1)M23053/12-523-* 3.250 (82.6) .835 (21.2) .020 .005 (0.5 0.1)M23053/12-524-* 3.500 (88.9) .900 (22.9) .025 .005 (0.6 0.1)M23053/12-525-* 3.750 (95.3) .960 (24.4) .025 .005 (0.6 0.1)M23053/12-526-* 4.000 (101.6) 1.025 (26.0) .025 .005 (0.6

41、0.1)1/ DIAMETER LIMITS FOR THE OBJECTS TO BE ENCLOSED SHALL BE AS RECOMMENDED IN TECHNICAL DATA.2/ WALL THICKNESS VALUES ARE LESS WHEN SHRINKAGE IS RESTRICTED.3/ THE ASTERISK (*) IN THE PART NUMBER SHALL BE REPLACED BY COLOR CODE DESIGNATORS (SEE 1.3 AND 3.3.3).AEROSPACE STANDARD AS23053/12SHEET 5 O

42、F 6INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE POLYTETRAFLUOROETHYLENETABLE 2 - PHYSICAL PROPERTIES 1/CHARACTERISTIC REQUIREMENTSTEST PROCEDURE AND CONDITIONS(SEE AS23053)AS SUPPLIED:ID, MINIMUM TABLE 1 5.3.1HEAT SHOCK NO CRACKS, FLOWING ORDRIPPING5.8 752 F 9 F (400 C 5 C)RESTRICTED SHRINKAGE P

43、ASS 5.6 662 F 7 F (350 C 4 C), 5 MINUTESVOLTAGE WITHSTAND PASS 5.6.2CAFTER UNRESTRICTED SHRINKAGE:ID, MAXIMUM TABLE 1 5.3.2WALL THICKNESS TABLE 1 5.3.3TENSILE STRENGTH, PSI (MPA), MINIMUM 2500 (17.3) 5.13 ASTM D638, 2 INCHES/MINUTEULTIMATE ELONGATION, PERCENT, MINIMUM200 5.13 ASTM D638, 2 INCHES/MIN

44、UTEDIELECTRIC STRENGTH, VOLTS/MIL (KV/MM) MINIMUM800 (31.5) 5.2 ASTM D2671VOLUME RESISTIVITY, 0HMS-CM, MINIMUM 1 X 1018 5.2 ASTM D876WATER ABSORPTION, PERCENT, MAXIMUM 0.01 5.2 ASTM D570, PARAGRAPH 6.1SPECIFIC GRAVITY, MAXIMUM 2.20 5.2 ASTM D792LOW TEMPERATURE FLEXIBILITY NO CRACKING 5.7.1 -85 F 4 F

45、 (-65 C 2 C)HEAT RESISTANCE, PROPERTIES AFTER:5.9 662 F 8 F (350 C 4 C), 96 HOURSTENSILE STRENGTH, PSI (MPA), MINIMUM2500 (17.3)ULTIMATE ELONGATION, PERCENT, MINIMUM200DIELECTRIC STRENGTH, VOLT/MIL (KV/MM), MINIMUM800 (31.5)FLAMMABILITY 2/ NON-FLAMMABLE 2/CORROSION 2/ NON-CORROSIVE 2/FLUID RESISTANC

46、E 2/ NO CHANGE 2/FUNGUS RESISTANCE 2/ NO GROWTH 2/1/ UNLESS OTHERWISE SPECIFIED, ALL REQUIREMENTS, CONDITIONS AND PROCEDURES ARE FOR ALL CLASSES.2/ BECAUSE OF THEIR RELATIVE INERTNESS, AS23053/12 SLEEVINGS ARE NOT NORMALLY SUBJECTED TO THESE REQUIREMENTS. HOWEVER, THE ACQUIRING ACTIVITY (SEE 7.3) MA

47、Y, AT ITS OPTION, SPECIFY THE PERFORMANCE OF ANY OR ALL OF THESE REQUIREMENTS.10. LOT SIZE AND SAMPLING FREQUENCY: THE LOT SIZE AND SAMPLING FREQUENCY OF AS23053/12 SLEEVING SHOULD BEDETERMINED BY THE MANUFACTURER TO MAINTAIN PROCESS CONTROL, PER TABLE 6 OF AS23053. ACCEPTABLE PRODUCTION COMPOUND BA

48、TCHES (PTFE) HAVE BEEN DETERMINED AND TESTED IN ACCORDANCE TO ASTM D4895, SECTION 11.2 - LOT ACCEPTANCE.AEROSPACE STANDARD AS23053/12SHEET 6 OF 6INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE POLYTETRAFLUOROETHYLENEAPPLICATION NOTES1. INTENDED USE: HEAT SHRINKABLE POLYTETRAFLUOROETHYLENE SLEEVING IS INTENDED FOR USE IN