SAE AS 23053 18-2016 INSULATION SLEEVING ELECTRICAL HEAT SHRINKABLE MODIFIED FLUOROPOLYMER CROSSLINKED.pdf

1、AEROSPACE STANDARDINSULATION SLEEVING, ELECTRICAL,HEAT SHRINKABLE,MODIFIED FLUOROPOLYMER, CROSSLINKEDAS23053/18Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mec

2、hanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-10THIRD ANGL

3、E PROJECTIONCUSTODIAN: AE-8/AE-8DFEDERAL SUPPLY CLASS5970AS23053/18SUPERSEDES AMS-DTL-23053/18ASHEET 1 OF 5PROCUREMENT SPECIFICATION: AS23053SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis en

4、tirely voluntary, and its applicability and suitability forany particularuse, includinganypatent infringement arising therefrom, isthe sole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvite

5、s your written comments and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS23053/18RATIONALETHIS IS A CONVERSION OF AMS-DTL-23053/18 INTO AN AEROSPACE STANDARD WHICH INCLUDES QUALIFICATION AND REQUIREMENTS FOR A QUALIFIED PRODUC

6、TS LIST.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THISDOCUMENT AND THE LATEST ISSUE OF AS23053.REQUIREMENTS1. DIMENSIONS AND PROPERTIES IN INCH/POUND UNITS AND THE FAHRENHEIT TEMPERATURES ARE PRIMARY.DIMENSIONS AND PROPERTIES IN SI UNITS AND THE CELS

7、IUS TEMPERATURES ARE SHOWN AS THE APPROXIMATE EQUIVALENTS OF THE PRIMARY UNITS AND ARE PRESENTED ONLY FOR INFORMATION.2. POLYMER TYPE: THE BASE POLYMER USED IN FORMULATING THIS SLEEVING SHALL BE A COPOLYMER OR TERPOLYMER OF POLYVINYLIDENE FLUORIDE.3. CONTINUOUS OPERATING TEMPERATURE RANGE:CLASS 1: -

8、67 TO +347 F (-55 TO +175 C). CLASSES 2 AND 3: -67 TO +302 F (-55 TO +150 C).4. COLOR: COLOR: THE SLEEVING SHALL BE SUPPLIED IN COLORS AND CLEAR. COLORS SHALL CONFORM TO THE REQUIREMENTS OF CLASS 1 OF MIL-STD-104. (SEE 1.3 AND 3.3.3)5. CLASS: THE SLEEVING SHALL BE FURNISHED IN THE FOLLOWING CLASSES,

9、 AS SPECIFIED (SEE 7.3A):CLASS 1 - SEMI-RIGID. (SECANT MODULUS OVER 100 000 PSI (690 MPA).CLASS 2 - FLEXIBLE. (SECANT MODULUS OVER 25 000 TO 120 000 PSI (172 TO 828 MPA)CLASS 3 - VERY FLEXIBLE. (SECANT MODULUS TO 25 000 PSI (172 MPA) MAXIMUM.)6. LONGITUDINAL CHANGE: +5, -10%; OVEREXPANDED SLEEVING:

10、-15%.7. PART NUMBER: THE BASIC PART NUMBER SHALL BE AS LISTED BELOW:M23053/18 - X XX - XEXAMPLE: CLASS 1 CLEAR, 0.250 INCH (6.35 MM) AS SUPPLIED ID SLEEVING SHALL BE IDENTIFIED AS M23053/18-106-C.Color code designator (See 1.3)Size identifier (See Table 1)Class (Where no classes are specified in the

11、specification sheet, the numeric “0” is used)Specification sheetAEROSPACE STANDARDAS23053/18SHEET 2 OF 5INSULATION SLEEVING, ELECTRICAL,HEAT SHRINKABLE,MODIFIED FLUOROPOLYMER, CROSSLINKED8. DIMENSIONAL LIFE: THE DIMENSIONAL LIFE OF A PRODUCT APPLIES TO THE EXPANDED I.D., RECOVERED I.D. AND WALL THIC

12、KNESS DIMENSIONS OF THE PRODUCT AS SOLD BY THE MANUFACTURER, DISTRIBUTORS AND REBRAND DISTRIBUTORS. AS23053/18 PRODUCTS CAN BE EXPECTED TO HAVE A MINIMUM DIMENSIONAL LIFE OF 5 YEARS WHEN STORED BETWEEN 32 TO 95 F (0 TO 35 C). PRODUCTS STORED ABOVE THESE CONDITIONS MAY NOT MEET THE MINIMUM EXPANDED I

13、.D. REQUIREMENTS OF THE DETAIL SPECIFICATION. A PRODUCT MAY BE USED BY THE FINAL PURCHASER BEYOND THE EXPECTED MINIMUM DIMENSIONAL LIFE, AS LONG AS THE EXPANDED I.D., RECOVERED I.D.AND WALL THICKNESS OF THE PRODUCT MEET THE REQUIREMENTS OF THIS SPECIFICATION AT THE TIME OF USE.9. UNRESTRICTED SHRINK

14、AGE: TEST METHOD 5.5: 392 F 4 F (200 C 2 C) FOR 3 MINUTES.TABLE 1 - CONSTRUCTION DETAILS, INCHES (MM) 1/PART NUMBER 3/ AS SUPPLIED ID MINIMUM AFTER UNRESTRICTED SHRINKAGEID MAXIMUM WALL THICKNESS 2/CLASS 1M23053/18-101-* .046 (1.2) .023 (0.6) .010 .002 (0.3 0.1)M23053/18-102-* .063 (1.6) .031 (0.8)

15、.010 .002 (0.3 0.1)M23053/18-103-* .093 (2.4) .046 (1.2) .010 .002 (0.3 0.1)M23053/18-104-* .125 (3.2) .062 (1.6) .010 .002 (0.3 0.1)M23053/18-105-* .187 (4.7) .093 (2.4) .010 .002 (0.3 0.1)M23053/18-106-* .250 (6.4) .125 (3.2) .012 .003 (0.3 0.1)M23053/18-107-* .375 (9.5) .187 (4.7) .012 .003 (0.3

16、0.1)M23053/18-108-* .500 (12.7) .250 (6.4) .012 .003 (0.3 0.1)M23053/18-109-* .750 (19.1) .375 (9.5) .017 .003 (0.4 0.1)M23053/18-110-* 1.000 (25.4) .500 (12.7) .019 .003 (0.5 0.1)M23053/18-111-* 1.500 (38.1) .750 (19.1) .020 .003 (0.5 0.1)M23053/18-112-* 2.000 (50.8) 1.000 (25.4) .020 .003 (0.5 0.1

17、)CLASS 2M23053/18-201-* .046 (1.2) .023 (0.6) .010 .002 (0.3 0.1)M23053/18-202-* .063 (1.6) .031 (0.8) .010 .002 (0.3 0.1)M23053/18-203-* .093 (2.4) .046 (1.2) .010 .002 (0.3 0.1)M23053/18-204-* .125 (3.2) .062 (1.6) .010 .002 (0.3 0.1)M23053/18-205-* .187 (4.7) .093 (2.4) .010 .002 (0.3 0.1)M23053/

18、18-206-* .250 (6.4) .125 (3.2) .012 .003 (0.3 0.1)M23053/18-207-* .375 (9.5) .187 (4.7) .012 .003 (0.3 0.1)M23053/18-208-* .500 (12.7) .250 (6.4) .012 .003 (0.3 0.1)M23053/18-209-* .750 (19.1) .375 (9.5) .017 .003 (0.4 0.1)M23053/18-210-* 1.000 (25.4) .500 (12.7) .019 .003 (0.5 0.1)OVEREXPANDEDSLEEV

19、INGM23053/18-211-* .093 (2.4) .031 (0.8) .017 .003 (0.4 0.1)M23053/18-212-* .187 (4.7) .062 (1.6) .020 .003 (0.5 0.1)M23053/18-213-* .375 (9.5) .125 (3.2) .020 .003 (0.5 0.1)M23053/18-214-* .750 (19.1) .250 (6.4) .025 .003 (0.6 0.1)M23053/18-215-* 1.000 (25.4) .333 (8.5) .030 .005 (0.8 0.1)CLASS 3M2

20、3053/18-301-* .046 (1.2) .023 (0.6) .010 .002 (0.3 0.1)M23053/18-302-* .063 (1.6) .031 (0.8) .010 .002 (0.3 0.1)M23053/18-303-* .093 (2.4) .046 (1.2) .010 .002 (0.3 0.1)M23053/18-304-* .125 (3.2) .062 (1.6) .010 .002 (0.3 0.1)M23053/18-305-* .187 (4.7) .093 (2.4) .010 .002 (0.3 0.1)M23053/18-306-* .

21、250 (6.4) .125 (3.2) .012 .003 (0.3 0.1)M23053/18-307-* .375 (9.5) .187 (4.7) .012 .003 (0.3 0.1)M23053/18-308-* .500 (12.7) .250 (6.4) .012 .003 (0.3 0.1)M23053/18-309-* .750 (19.1) .375 (9.5) .017 .003 (0.4 0.1)M23053/18-310-* 1.000 (25.4) .500 (12.7) .019 .003 (0.5 0.1)1/ DIAMETER LIMITS FOR OBJE

22、CT TO BE ENCLOSED SHALL BE AS RECOMMENDED IN TECHNICAL DATA.2/ WALL THICKNESS VALUES ARE LESS WHEN SHRINKAGE IS RESTRICTED.3/ THE ASTERISK IN THE PART NUMBER SHALL BE REPLACED BY COLOR CODE DESIGNATIONS (SEE 1.3).AEROSPACE STANDARDAS23053/18SHEET 3 OF 5INSULATION SLEEVING, ELECTRICAL,HEAT SHRINKABLE

23、,MODIFIED FLUOROPOLYMER, CROSSLINKEDTABLE 2 - PHYSICAL PROPERTIES 1/CHARACTERISTIC REQUIREMENTTEST PROCEDURE AND CONDITIONS(SEE AS23053)AS SUPPLIED:ID, MINIMUM TABLE 1 5.3.1HEAT SHOCK NO CRACKS, FLOWING OR DRIPPING5.8 527 F 6 F (275 C 3 C)SECANT MODULUS, PSI (MPA)CLASS 1 100000 (690) MIN 5.12.1 2% S

24、TRAIN, ASTM D882CLASS 2 25000 (172.4) TO 120000 (828)CLASS 3 25000 (172.4) MAXRESTRICTED SHRINKAGE NO CRACKS 5.6.1 392 F 4 F (200 C 2 C)VOLTAGE WITHSTAND PASS 5.6.2.CCOLOR STABILITY PASS 5.15 392 F 2 F (200 C 1 C), 24 HOURSCLARITY STABILITY PASS 5.16 392 F 2 F (200 C 1 C), 24 HOURSCONCENTRICITY, MIN

25、. 70% (50% FOR OVER EXPANDED SIZES)5.3.4MELTING POINT, F (C), MIN. ASTM D4591 2/CLASS 1 284 (140)CLASS 2 284 (140)CLASS 3 194 (90)AFTER UNRESTRICTED SHRINKAGE:ID, MAXIMUM TABLE 1 5.3.2WALL THICKNESS TABLE 1 5.3.3TENSILE STRENGTH, PSI (MPA), MINIMUMCLASS 1CLASS 2CLASS 33500 (24.1)2500 (17.2)1500 (10.

26、3)5.13 ASTM D638, 2 INCHES/MINUTEULTIMATE ELONGATION, PERCENT, MINIMUMCLASS 1 - 200CLASS 2 - 300CLASS 3 - 2005.13 ASTM D638, 2 INCHES/MINUTEDIELECTRIC STRENGTH, VOLTS/MIL (KV/MM), MINIMUM400 (15.7) 5.2 ASTM D2671VOLUME RESISTIVITY, OHM-CM, MINIMUM1 X 1011 5.2 ASTM D876SPECIFIC GRAVITY, MAXIMUM 2.00

27、5.2 ASTM D792WATER ABSORPTION, PERCENT, MAXIMUM0.5 5.2 ASTM D570, 24 HOURS AT 73 F (23 C)CORROSION NO CORROSION 5.10.1 AND 5.10.2 320 F 4 F (160 C 2 C), 16 HOURSLOW TEMPERATURE FLEXIBILITY NO CRACKING 5.7.1 -67 F 2 F (-55 C 1 C) 3/FLAMMABILITY 4/ 5.14 PROCEDURE C ASTM D2671AEROSPACE STANDARDAS23053/

28、18SHEET 4 OF 5INSULATION SLEEVING, ELECTRICAL,HEAT SHRINKABLE,MODIFIED FLUOROPOLYMER, CROSSLINKEDTABLE 2 - PHYSICAL PROPERTIES 1/ (CONTINUED)CHARACTERISTIC REQUIREMENTTEST PROCEDURE AND CONDITIONS(SEE AS23053)HEAT RESISTANCE,PROPERTIES AFTER:5.9 CLASS 1: 482 F 5 F (250 C 3 C) FOR 168 HOURS.CLASS 2 &

29、 3: 437 F 4 F (225 C 2 C) FOR 168 HOURSULTIMATE ELONGATION,PERCENT, MINIMUMCLASS 1 100CLASS 2 250CLASS 3 - 100FLUID RESISTANCE, PROPERTIES AFTER:5.11TENSILE STRENGTH, PSI (MPA), MINIMUMCLASS 1 & 2CLASS 32000 (13.9)1000 (6.9)ULTIMATE ELONGATION,PERCENT, MINIMUMCLASS 1 100CLASS 2 250CLASS 3 - 100DIELE

30、CTRIC STRENGTH,VOLTS/MIL (KV/MM), MINIMUM400 (15.7)FUNGUS RESISTANCEPROPERTIES AFTER:TENSILE STRENGTH, PSI (MPA), MINIMUMCLASS 1CLASS 2CLASS 3ULTIMATE ELONGATION,PERCENT, MINIMUMDIELECTRIC STRENGTH,VOLTS/MIL (KV/MM), MINIMUMRATING OF 0OR3500 (24.1)2500 (17.2)1500 (10.3)CLASS 1 - 200CLASS 2 - 300CLAS

31、S 3 - 200400 (15.7)5.17 ASTM G215.17 ISO 8461/ UNLESS OTHERWISE SPECIFIED, REQUIREMENTS, TEST PROCEDURES AND CONDITIONS ARE FOR ALL CLASSES.2/ TEST PROCEDURE IN ACCORDANCE WITH ASTM D4591. MELTING POINT CALCULATED AS SPECIFIED IN “MELTING ENDOTHERM PEAK” OF ASTM D3222. TEST SIZE RANGE 4 (SEE BASE SP

32、ECIFICATION QUALIFICATION SIZE RANGES).3/ LOW TEMPERATURE FLEXIBILITY: SPECIMENS 0.187 AND SMALLER SHALL BE TESTED AS WHOLE SECTIONS AFTER UNRESTRICTED SHRINKAGE. SPECIMENS LARGER THAN 0.187 INCH (4.75 MM) SHALL BE A 0.250 INCH (6.35 MM) WIDE STRIP CUT FROM THE SLEEVING. ALL SPECIMENS SHALL BE TESTE

33、D AFTER UNRESTRICTED SHRINKAGE. MANDRELS SHALL BE 10TIMES THE SPECIMEN O.D. 10% FOR TUBULAR SPECIMENS AND 10 TIMES THE SPECIMEN THICKNESS 10% FOR STRIP SPECIMENS.4/ RECORD WHETHER ANY FLAMING OR GLOWING PARTICLES OR FLAMING DROPS FALL FROM THE SPECIMEN. IF MORE THAN 25% OF THE INDICATOR FLAG IS BURN

34、ED AWAY OR CHARRED (BROWN SCORCHING AND SOOT SHALL BE IGNORED) AFTER ALL OF THE 5 APPLICATIONS OF FLAME OR IF FLAMING OR GLOWING PARTICLES OR FLAMING DROPS FALL FROM THE SPECIMEN AT ANY TIME AND IGNITE THE COTTON (FLAMELESS CHARRING OF THE COTTON SHALL BE IGNORED), THE SPECIMEN SHALL BE JUDGED TO HA

35、VE CONVEYED FLAME AND SHALL BE CONSIDERED AS FAILING. IN ADDITION, ANYSPECIMEN WHICH CONTINUES TO FLAME OR GLOW FROM ONE FLAME APPLICATION LONGER THAN ONE MINUTE SHALL NOT BE ACCEPTABLE.AEROSPACE STANDARDAS23053/18SHEET 5 OF 5INSULATION SLEEVING, ELECTRICAL,HEAT SHRINKABLE,MODIFIED FLUOROPOLYMER, CR

36、OSSLINKEDAPPLICATION NOTES1. INTENDED USE: AS23053/18 SLEEVINGS ARE INTENDED FOR USE AS WIRE MARKERS, INSULATION AND WIRE AND COMPONENT RELIEF. CLEAR MATERIALS MAY BE CONSIDERED FOR USE AS REPLACEMENTS FOR NON FLAME RETARDED CLEAR SLEEVINGS.SPECIFICATION NOTES1. REVISION INDICATOR: A CHANGE BAR (I)

37、LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.