SAE AS 23053 5-2016 INSULATION SLEEVING ELECTRICAL HEAT SHRINKABLE POLYOLEFIN FLEXIBLE CROSSLINKED.pdf

1、AEROSPACE STANDARDINSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, FLEXIBLE, CROSSLINKEDAS23053/5Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mecha

2、nical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-10THIRD ANGLE

3、PROJECTIONCUSTODIAN: AE-8/AE-8DFEDERAL SUPPLY CLASS5970AS23053/5SHEET 1 OF 5PROCUREMENT SPECIFICATION: AS23053SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useof this reportis entirely voluntary, and its appl

4、icability and suitability forany particularuse, includingany patent infringement arising therefrom,is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery five years at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your written comments and s

5、uggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS23053/5RATIONALETHIS IS A CONVERSION OF AMS-DTL-23053/5 INTO AN AEROSPACE STANDARD WHICH INCLUDES QUALIFICATION AND REQUIREMENTS FOR A QUALIFIED PRODUCTS LIST.NOTICETHE COMPLETE REQU

6、IREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS23053.REQUIREMENTS1. DIMENSIONS AND PROPERTIES IN INCH/POUND UNITS AND THE FAHRENHEIT TEMPERATURES AREPRIMARY; DIMENSIONS AND PROPERTIES IN SI UNITS AND THE CELSIUS TEMPERATURES ARE SHOWN AS

7、THE APPROXIMATE EQUIVALENTS OF THE PRIMARY UNITS AND ARE PRESENTED ONLY FOR INFORMATION.2. POLYMER TYPE: THE BASE POLYMER USED IN FORMULATING THIS SLEEVING SHALL BE A POLYOLEFIN.3. CONTINUOUS OPERATING TEMPERATURE RANGE:CLASSES 1 AND 2: -67 TO +275 F (-55 TO +135 C); CLASS 3: -13 TO +257 F (-25 TO +

8、125 C).4. COLOR: CLASS 2 SHALL BE FURNISHED IN CLEAR. CLASSES 1 AND 3 SHALL BE FURNISHED IN COLORS ONLY. COLORS SHALL CONFORM TO THE REQUIREMENTS OF CLASS 1 OF MIL-STD-104 (SEE 1.3 AND 3.3.3). OTHER COLORS MAY BE SUPPLIED (E.G., LIGHTER COLORS FOR READABILITY AFTER MARKING), AS AGREED UPON BETWEEN T

9、HE SUPPLIER AND THE END CUSTOMER.5. CLASSIFICATION: THE HEAT SHRINKABLE SLEEVING SHALL BE FURNISHED IN THE FOLLOWING CLASSES, AS SPECIFIED (SEE 7.3A)CLASS 1 - FLAME RESISTANTCLASS 2 - FLAMMABLE (CLEAR ONLY)CLASS 3 - HIGHLY FLAME RESISTANTNOTICE: CLASS 2 SLEEVING IS NOT INTENDED FOR AEROSPACE USE (SE

10、E FLAMMABILITY SECTION BELOW).6. LONGITUDINAL CHANGE: CLASSES 1 AND 2: 5%, CLASS 1 - OVEREXPANDED SLEEVING +5, -50%;CLASS 3: 5%.7. PART NUMBER: THE PART NUMBER SHALL BE AS LISTED BELOW:M23053/5 - X XX - XEXAMPLE: CLASS 1, GRAY (SLATE), .250 INCH (6.35 MM) AS SUPPLIED ID SLEEVING SHALL BE IDENTIFIED

11、AS M23053/5-106-8.NOTE: THE TERM “POLYOLEFIN” AS USED IN THIS SPECIFICATION INCLUDES COPOLYMERS, BLENDS, AND MODIFIED POLYOLEFINS.COLOR CODE DESIGNATOR (SEE 1.3)SIZE IDENTIFIER (SEE TABLE 1)CLASS (WHERE NO CLASSES ARE SPECIFIED IN THESPECIFICATION SHEET, THE NUMERIC “0” IS USED)SPECIFICATION SHEETAE

12、ROSPACE STANDARDAS23053/5SHEET 2 OF 5NSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, FLEXIBLE, CROSSLINKED8. DIMENSIONAL LIFE: THE DIMENSIONAL LIFE OF A PRODUCT APPLIES TO THE EXPANDED I.D. AND RECOVERED I.D. AND WALL THICKNESS DIMENSIONS OF THE PRODUCT AS SOLD BY THE MANUFACTURER, DISTR

13、IBUTORS, AND REBRAND DISTRIBUTORS. AS23053/5 PRODUCTS CAN BE EXPECTED TO HAVE A MINIMUM DIMENSIONAL LIFE OF 5 YEARS WHEN STORED BETWEEN 32 TO 95 F (0 TO 35 C). PRODUCTS STORED ABOVE THESE CONDITIONS MAY NOT MEET THE MINIMUM EXPANDED I.D. REQUIREMENTS OF THE DETAIL SPECIFICATION. A PRODUCT MAY BE USE

14、D BY THE FINAL PURCHASER BEYOND THE EXPECTED MINIMUM DIMENSIONAL LIFE, AS LONG AS THE EXPANDED I.D., RECOVERED I.D., AND WALL THICKNESS OF THE PRODUCT MEET THE REQUIREMENTS OF THIS SPECIFICATION AT THE TIME OF USE.9. UNRESTRICTED SHRINKAGE: TEST METHOD 5.5: 392 F 4 F (200 C 2 C) FOR 3 MINUTES.TABLE

15、1 - CONSTRUCTION DETAILS, INCH (MM) 1/PART NUMBER 3/AS SUPPLIEDID MINIMUMAFTER UNRESTRICTED SHRINKAGEID MAXIMUM WALL THICKNESS 2/CLASS 1M23053/5-101-* .046 (1.2) .023 (0.6) .016 .003 (0.4 0.1)M23053/5-102-* .063 (1.6) .031 (0.8) .017 .003 (0.4 0.1)M23053/5-103-* .093 (2.4) .046 (1.2) .020 .003 (0.5

16、0.1)M23053/5-104-* .125 (3.2) .062 (1.6) .020 .003 (0.5 0.1)M23053/5-105-* .187 (4.7) .093 (2.4) .020 .003 (0.5 0.1)M23053/5-106-* .250 (6.4) .125 (3.2) .025 .003 (0.6 0.1)M23053/5-107-* .375 (9.5) .187 (4.7) .025 .003 (0.6 0.1)M23053/5-108-* .500 (12.7) .250 (6.4) .025 .003 (0.6 0.1)M23053/5-109-*

17、.750 (19.1) .375 (9.5) .030 .003 (0.8 0.1)M23053/5-110-* 1.000 (25.4) .500 (12.7) .035 .005 (0.9 0.1)M23053/5-111-* 1.500 (38.1) .750 (19.1) .040 .006 (1.0 0.2)M23053/5-112-* 2.000 (50.8) 1.000 (25.4) .045 .007 (1.1 0.2)M23053/5-113-* 3.000 (76.2) 1.500 (38.1) .050 .008 (1.3 0.2)M23053/5-114-* 4.000

18、 (101.6) 2.000 (50.8) .055 .009 (1.4 0.2)CLASS 1OVEREXPANDEDM23053/5-115-* 1.000 (25.4) .275 (7.0) .045 .007 (1.1 0.2)M23053/5-116-* 2.000 (50.8) .550 (14.0) .045 .007 (1.1 0.2)M23053/5-117-* 3.000 (76.2) .810 (20.6) .045 .007 (1.1 0.2)M23053/5-118-* 4.000 (101.6) 1.050 (26.7) .045 .007 (1.1 0.2)M23

19、053/5-119-* 1.000 (25.4) .462 (11.7) .045 .007 (1.1 0.2)M23053/5-120-* 2.375 (60.3) .680 (17.3) .045 .007 (1.1 0.2)M23053/5-121-* 3.000 (76.2) .840 (21.3) .045 .007 (1.1 0.2)M23053/5-122-* 3.750 (95.3) .930 (23.6) .045 .007 (1.1 0.2)M23053/5-123-* 4.500 (114.3) 1.450 (36.8) .045 .007 (1.1 0.2)CLASS

20、2M23053/5-201-C .046 (1.2) .023 (0.6) .016 .003 (0.4 0.1)M23053/5-202-C .063 (1.6) .031 (0.8) .017 .003 (0.4 0.1)M23053/5-203-C .093 (2.4) .046 (1.2) .020 .003 (0.5 0.1)M23053/5-204-C .125 (3.2) .062 (1.6) .020 .003 (0.5 0.1)M23053/5-205-C .187 (4.7) .093 (2.4) .020 .003 (0.5 0.1)M23053/5-206-C .250

21、 (6.4) .125 (3.2) .025 .003 (0.6 0.1)M23053/5-207-C .375 (9.5) .187 (4.7) .025 .003 (0.6 0.1)M23053/5-208-C .500 (12.7) .250 (6.4) .025 .003 (0.6 0.1)M23053/5-209-C .750 (19.1) .375 (9.5) .030 .003 (0.8 0.1)M23053/5-210-C 1.000 (25.4) .500 (12.7) .035 .005 (0.9 0.1)M23053/5-211-C 1.500 (38.1) .750 (

22、19.1) .040 .006 (1.0 0.2)M23053/5-212-C 2.000 (50.8) 1.000 (25.4) .045 .007 (1.1 0.2)M23053/5-213-C 3.000 (76.2) 1.500 (38.1) .050 .008 (1.3 0.2)M23053/5-214-C 4.000 (101.6) 2.000 (50.8) .055 .009 (1.4 0.2)CLASS 3M23053/5-301-* .046 (1.2) .023 (0.6) .016 .003 (0.4 0.1)M23053/5-302-* .063 (1.6) .031

23、(0.8) .017 .003 (0.4 0.1)M23053/5-303-* .093 (2.4) .046 (1.2) .020 .003 (0.5 0.1)M23053/5-304-* .125 (3.2) .062 (1.6) .020 .003 (0.5 0.1)M23053/5-305-* .187 (4.7) .093 (2.4) .020 .003 (0.5 0.1)M23053/5-306-* .250 (6.4) .125 (3.2) .025 .003 (0.6 0.1)M23053/5-307-* .375 (9.5) .187 (4.7) .025 .003 (0.6

24、 0.1)M23053/5-308-* . 500 (12.7) .250 (6.4) .025 .003 (0.6 0.1)M23053/5-309-* . 750 (19.1) .375 (9.5) .030 .003 (0.8 0.1)M23053/5-310-* 1.000 (25.4) .500 (12.7) .035 .005 (0.9 0.1)M23053/5-311-* 1.500 (38.1) .750 (19.1) .040 .006 (1.0 0.2)1/ DIAMETER LIMITS FOR OBJECT TO BE ENCLOSED SHALL BE AS RECO

25、MMENDED IN TECHNICAL DATA.2/ WALL THICKNESS VALUES ARE LESS WHEN SHRINKAGE IS RESTRICTED.3/ THE ASTERISK IN THE PART NUMBER SHALL BE REPLACED BY COLOR CODE DESIGNATIONS (SEE 1.3).AEROSPACE STANDARDAS23053/5SHEET 3 OF 5NSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, FLEXIBLE, CROSSLINKEDT

26、ABLE 2 - PHYSICAL PROPERTIES 1/CHARACTERISTIC REQUIREMENT TEST PROCEDURE AND CONDITIONAS SUPPLIED:ID, MINIMUM TABLE 1 5.3.1HEAT SHOCK NO CRACKS, FLOWING, OR DRIPPING 5.8 CLASSES 1 AND 2: 482 F 6 F (250 C 3 C);CLASS 3: 437 F 6 F (225 C 3 C)SECANT MODULUS, PSI (MPa), MAX. 25000 (172.4) 5.12.1; 2% STRA

27、IN, ASTM D882CONCENTRICITY 70% MINIMUM (50% MINIMUM FOROVER EXPANDED SIZES)5.3.4COLOR STABILITY, CLASS 1, 3 PASS 5.15; 347 F 4 F (175 C 2 C), 24 HOURSCLARITY STABILITY, CLASS 2 PASS 5.16; 347 F 4 F (175 C 2 C), 24 HOURSRESTRICTED SHRINKAGE NO CRACKS 5.6; 347 F 4 F (175 C 2 C)VOLTAGE WITHSTAND PASS 5

28、.6.2.CAFTER UNRESTRICTED SHRINKAGE:ID, MAXIMUM TABLE 1 5.3.2WALL THICKNESS TABLE 1 5.3.3TENSILE STRENGTH, PSI (MPA),MINIMUM1500 (10.3) 5.13 ASTM D638, 20 INCHES/MINUTEULTIMATE ELONGATION,PERCENT, MINIMUM200 5.13 ASTM D638, 20 INCHES/MINUTEDIELECTRIC STRENGTH,VOLTS/MIL (KV/MM), MINIMUM500 (19.7) 5.2

29、ASTM D2671VOLUME RESISTIVITY, 0HM-CM,MINIMUM1014 5.2 ASTM D876DIELECTRIC CONSTANT, MAXIMUM 3/ CLASSES 1 AND 3 3.1CLASS 2 2.75.2 ASTM D150SPECIFIC GRAVITY, MAXIMUM CLASS 1 1.35CLASS 2 1.00CLASS 3 1.505.2 ASTM D792WATER ABSORPTION, PERCENT,MAXIMUM0.5 5.2 ASTM D570, 24 HOURS AT 73 F (23 C)AEROSPACE STA

30、NDARDAS23053/5SHEET 4 OF 5NSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, FLEXIBLE, CROSSLINKEDTABLE 2 - PHYSICAL PROPERTIES 1/ (CONTINUED)CHARACTERISTIC REQUIREMENT TEST PROCEDURE AND CONDITIONCORROSION NO CORROSION 5.10.1 AND 5.10.2, 347 F 4 F (175 C 2 C),16 HOURSLOW TEMPERATURE FLEXIB

31、ILITY NO CRACKING 5.7.1 CLASSES 1 AND 2: -67 F + 2 F (-55 C 1 C);CLASS 3: -13 F 2 F (-25 C 1 C)FLAMMABILITY CLASS 1 SELF-EXTINGUISHINGWITHIN 1 MINUTE AND NO MORETHAN 25% OF INDICATOR FLAGBURNED OR CHARRED. NODRIPPING, FLOWING OF LARGERSIZES;CLASS 2 N/A;CLASS 3 4/5.14 PROCEDURE B ASTM D26715.14 PROCE

32、DURE C ASTM D2671HEAT RESISTANCE, PROPERTIESAFTER:5.9 FOR 168 HOURS, CLASSES 1 AND 2: 347 F 4 F (175 C 2 C)CLASS 3: 302 F 4 F (150 C 2 C)ULTIMATE ELONGATION, PERCENT,MINIMUM100FLUID RESISTANCE, PROPERTIESAFTER:5.11TENSILE STRENGTH, PSI (MPA),MINIMUM1000 (6.9)DIELECTRIC STRENGTH, VOLT/MIL(KV/MM), MIN

33、IMUM400 (15.8)FUNGUS RESISTANCE 2/PROPERTIES AFTER:TENSILE STRENGTH, PSI (MPA), MINIMUMULTIMATE ELONGATION, PERCENT, MINIMUMDIELECTRIC STRENGTH, VOLTS/MIL (KV/MM), MINIMUMNO GROWTHOR1500 (10.3)200500 (19.7)5.2 ASTM G215.171/ UNLESS OTHERWISE SPECIFIED, THE STATED REQUIREMENTS, TEST PROCEDURES, AND C

34、ONDITIONS ARE FOR ALL CLASSES.2/ AS23053/5 MATERIALS DO NOT NORMALLY SUPPORT FUNGUS GROWTH. PERFORMANCE OF THIS REQUIREMENT IS ONLY WHEN SPECIFIED BY THE ACQUISITION ACTIVITY (SEE 7.3).3/ DIELECTRIC CONSTANT IS A REQUIREMENT ONLY WHEN SPECIFIED IN THE ACQUISITION DOCUMENT (SEE 7.3).4/ RECORD WHETHER

35、 ANY FLAMING OR GLOWING PARTICLES OR FLAMING DROPS FALL FROM THE SPECIMEN. IF MORE THAN 25% OF THE INDICATOR FLAG IS BURNED AWAY OR CHARRED (BROWN SCORCHING AND SOOT SHALL BE IGNORED) AFTER ALLOF THE FIVE APPLICATIONS OF FLAME, OR IF FLAMING OR GLOWING PARTICLES OR FLAMING DROPS FALL FROM THE SPECIM

36、EN AT ANY TIME AND IGNITE THE COTTON (FLAMELESS CHARRING OF THE COTTON SHALL BE IGNORED), THE SPECIMEN SHALL BE JUDGED TO HAVE CONVEYED FLAME AND SHALL BE CONSIDERED AS FAILING. IN ADDITION, ANYSPECIMEN WHICH CONTINUES TO FLAME OR GLOW FROM ONE FLAME APPLICATION LONGER THAN ONE MINUTE SHALL NOT BE A

37、CCEPTABLE.AEROSPACE STANDARDAS23053/5SHEET 5 OF 5NSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, FLEXIBLE, CROSSLINKEDAPPLICATION NOTES1. INTENDED USE: HEAT SHRINKABLE FLEXIBLE POLYOLEFIN SLEEVING IS USED FOR LIGHT DUTY HARNESS JACKETS, WIRE COLOR CODING, MARKING, OR IDENTIFICATION.2. FL

38、AMMABILITY: CLASS 2 HEAT SHRINKABLE SLEEVINGS DESCRIBED IN THIS SPECIFICATION SHEET HAVE NOT BEEN FLAME RETARDED AND WILL BURN READILY. THESE SLEEVINGS (CLASS 2) SHALL NOT BE CONSIDERED FOR ACQUISITION WHEN FLAME RESISTANCE IS REQUIRED.SPECIFICATION NOTES1. REVISION INDICATOR: A CHANGE BAR (I) LOCAT

39、ED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THISDOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.