SAE AS 23053 6-2016 INSULATION SLEEVING ELECTRICAL HEAT SHRINKABLE POLYOLEFIN SEMI-RIGID CROSSLINKED.pdf

1、AEROSPACE STANDARDINSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, SEMI-RIGID,CROSSLINKEDAS23053/6Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mech

2、anical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-10THIRD ANGLE

3、 PROJECTIONCUSTODIAN: AE-8/AE-8DFEDERAL SUPPLY CLASS5970AS23053/6SUPERSEDES AMS-DTL-23053/6ASHEET 1 OF 5PROCUREMENT SPECIFICATION: AS23053SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entir

4、ely voluntary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom,is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites y

5、our written comments and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS23053/6RATIONALETHIS IS A CONVERSION OF AMS-DTL-23053/6 INTO AN AEROSPACE STANDARD WHICH INCLUDES QUALIFICATION AND REQUIREMENTS FOR A QUALIFIED PRODUCTS LI

6、ST.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THISDOCUMENT AND THE LATEST ISSUE OF AS23053.REQUIREMENTS1. DIMENSIONS AND PROPERTIES IN INCH/POUND UNITS AND THE FAHRENHEIT TEMPERATURES ARE PRIMARY.DIMENSIONS AND PROPERTIES IN SI UNITS AND THE CELSIUS T

7、EMPERATURES ARE SHOWN AS THE APPROXIMATE EQUIVALENTS OF THE PRIMARY UNITS AND ARE PRESENTED ONLY FOR INFORMATION.2. POLYMER TYPE: THE BASE POLYMER USED IN FORMULATING THIS SLEEVING SHALL BE A POLYOLEFIN.3. CONTINUOUS OPERATING TEMPERATURE RANGE: -67 TO +275 F (-55 TO +135 C).4. COLOR: CLASS 2 SHALL

8、BE FURNISHED IN CLEAR. CLASS 1 SHALL BE FURNISHED IN COLORS ONLY. COLORS SHALL CONFORM TO THE REQUIREMENTS OF CLASS 1 OF MIL-STD-104 (SEE 1.3 AND 3.3.3).5. SPECIFIED (SEE 7.3.A):CLASS 1 - FLAME RESISTANTCLASS 2 - FLAMMABLE (CLEAR ONLY)NOTICE: CLASS 2 SLEEVING IS NOT INTENDED FOR AEROSPACE USE (SEE F

9、LAMMABILITY SECTION BELOW).6. LONGITUDINAL CHANGE: 5%7. PART NUMBER: THE PART NUMBER SHALL BE AS LISTED BELOW:M23053/6 - X XX - XEXAMPLE: CLASS 2 CLEAR, 0.125 INCH (3.18 MM) AS SUPPLIED ID SLEEVING SHALL BE IDENTIFIED AS M23053/6-204-C.NOTE: THE TERM “POLYOLEFIN” AS USED IN THIS SPECIFICATION INCLUD

10、ES COPOLYMERS, BLENDS AND MODIFIED POLYOLEFINS.COLOR CODE DESIGNATOR (SEE 1.3)SIZE IDENTIFIER (SEE TABLE 1)CLASS (WHERE NO CLASSES ARE SPECIFIED IN THESPECIFICATION SHEET, THE NUMERIC “0” IS USED)SPECIFICATION SHEETAEROSPACE STANDARD AS23053/6SHEET 2 OF 5INSULATION SLEEVING, ELECTRICAL, HEATSHRINKAB

11、LE, POLYOLEFIN, SEMI-RIGID,CROSSLINKED8. DIMENSIONAL LIFE: DIMENSIONAL LIFE OF A PRODUCT APPLIES TO THE EXPANDED I.D. AND RECOVERED I.D., WALL THICKNESS DIMENSIONS OF THE PRODUCT AS SOLD BY THE MANUFACTURER, DISTRIBUTORS AND REBRAND DISTRIBUTORS. AS23053/6 PRODUCTS CAN BE EXPECTED TO HAVE A MINIMUM

12、DIMENSIONAL LIFE OF 5 YEARS WHEN STORED BETWEEN 32 TO 95 F (0 TO 35 C). PRODUCTS STORED ABOVE THESE CONDITIONS MAY NOT MEET THE MINIMUM EXPANDED I.D. REQUIREMENTS OF THE DETAIL SPECIFICATION. A PRODUCT MAY BE USED BY THE FINAL PURCHASER BEYOND THE EXPECTED MINIMUM DIMENSIONAL LIFE, AS LONG AS THE EX

13、PANDED I.D., RECOVERED I.D. AND WALL THICKNESS OF THE PRODUCT MEET THE REQUIREMENTS OF THIS SPECIFICATION AT THE TIME OF USE.9. UNRESTRICTED SHRINKAGE: TEST METHOD 5.5, 392 F 4 F (200 C 2 C) FOR 3 MINUTES.TABLE 1 - CONSTRUCTION DETAILS, INCHES (MM) 1/PART NUMBER 3/ AS SUPPLIED AFTER UNRESTRICTED SHR

14、INKAGEID MINIMUM ID MAXIMUM WALL THICKNESS 2/CLASS 1M23053/6-101-* .046 (1.2) .023 (0.6) .020 .003 (0.5 0.1)M23053/6-102-* .063 (1.6) .031 (0.8) .020 . 003 (0.5 0.1)M23053/6-103-* .093 (2.4) .046 (1.2) .020 . 003 (0.5 0.1)M23053/6-104-* .125 (3.2) .062 (1.6) .020 . 003 (0.5 0.1)M23053/6-105-* .187 (

15、4.7) .093 (2.4) .025 . 003 (0.6 0.1)M23053/6-106-* .250 (6.4) .125 (3.2) .025 . 003 (0.6 0.1)M23053/6-107-* .375 (9.5) .187 (4.7) .030 . 005 (0.8 0.1)M23053/6-108-* .500 (12.7) .250 (6.4) .030 . 005 (0.8 0.1)CLASS 2M23053/6-201-C .046 (1.2) .023 (0.6) .020 .003 (0.5 0.1)M23053/6-202-C .063 (1.6) .03

16、1 (0.8) .020 .003 (0.5 0.1)M23053/6-203-C .093 (2.4) .046 (1.2) .020 .003 (0.5 0.1)M23053/6-204-C .125 (3.2) .062 (1.6) .020 .003 (0.5 0.1)M23053/6-205-C .187 (4.7) .093 (2.4) .025 .003 (0.6 0.1)M23053/6-206-C .250 (6.4) .125 (3.2) .025 .003 (0.6 0.1)M23053/6-207-C .375 (9.5) .187 (4.7) .030 .005 (0

17、.8 0.1)M23053/6-208-C .500 (12.7) .250 (6.4) .030 .005 (0.8 0.1)1/ DIAMETER LIMITS FOR OBJECT TO BE ENCLOSED SHALL BE AS RECOMMENDED IN TECHNICAL DATA.2/ WALL THICKNESS VALUES ARE LESS WHEN SHRINKAGE IS RESTRICTED.3/ THE ASTERISK IN THE PART NUMBER SHALL BE REPLACED BY COLOR CODE DESIGNATIONS (SEE 1

18、.3).AEROSPACE STANDARD AS23053/6SHEET 3 OF 5INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, SEMI-RIGID,CROSSLINKEDTABLE 2 - PHYSICAL PROPERTIES 1/CHARACTERISTIC REQUIREMENT TEST PROCEDURE AND CONDITIONAS SUPPLIED:ID, MINIMUM TABLE 1 5.3.1HEAT SHOCK NO CRACKS, FLOWING OR DRIPPING5.8 482

19、F 6 F (250 C 3 C)SECANT MODULUS, PSI (MPA), MINIMUM25000 (172.4) 5.12.1, 2% STRAIN, ASTM D882COLOR STABILITY, CLASS 1 PASS 5.15 347 F 4 F (175 C 2 C), 24 HOURSCONCENTRICITY 70% MINIMUM 5.3.4CLARITY STABILITY, CLASS 2 PASS 5.16, 347 F 4 F (175 C 2 C), 24 HOURSRESTRICTED SHRINKAGE NO CRACKS 5.6 347 F

20、4 F (175 C 2 C)VOLTAGE WITHSTAND PASS 5.6.2.CAFTER UNRESTRICTED SHRINKAGE:ID, MAXIMUM TABLE 1 5.3.2WALL THICKNESS TABLE 1 5.3.3TENSILE STRENGTH, PSI (MPA), MINIMUM2000 (13.8) 5.13 ASTM D638, CLASS 1: 2 INCHES/MINUTECLASS 2: 20 INCHES/MINUTEULTIMATE ELONGATION,PERCENT, MINIMUM200 5.13 ASTM D638, CLAS

21、S 1: 2 INCHES/MINUTECLASS 2: 20 INCHES/MINUTEDIELECTRIC STRENGTH,VOLTS/MIL (KV/MM), MINIMUM500 (19.7) 5.2 ASTM D2671VOLUME RESISTIVITY, OHM-CM, MINIMUM1 X 1014 5.2 ASTM D876DIELECTRIC CONSTANT, MAXIMUM 3/CLASS 1 3.2;CLASS 2 2.75.2 ASTM D150SPECIFIC GRAVITY, MAXIMUM CLASS 1 1.35;CLASS 2 1.005.2 ASTM

22、D792WATER ABSORPTION, PERCENT, MAXIMUMCLASS 1 0.5;CLASS 2 0.25.2 ASTM D570, 24 HRS AT 73 F (23 C)CORROSION NO CORROSION 5.10.1 AND 5.10.2, 302 F 4 F (150 C 2 C), 16 HOURSLOW TEMPERATURE FLEXIBILITY NO CRACKING 5.7.1 -67 F 2 F (-55 C 1 C)AEROSPACE STANDARD AS23053/6SHEET 4 OF 5INSULATION SLEEVING, EL

23、ECTRICAL, HEATSHRINKABLE, POLYOLEFIN, SEMI-RIGID,CROSSLINKEDTABLE 2 - PHYSICAL PROPERTIES 1/ (CONTINUED)CHARACTERISTIC REQUIREMENT TEST PROCEDURE AND CONDITIONHEAT RESISTANCE, PROPERTIES AFTER:5.9 347 F 4 F (175 C 2 C) FOR 168 HOURSULTIMATE ELONGATION,PERCENT, MINIMUM100FLUID RESISTANCE, PROPERTIES

24、AFTER:5.11TENSILE STRENGTH, PSI(MPA), MINIMUM1600 (11.1)DIELECTRIC STRENGTH,VOLTS/MIL (KV/MM), MINIMUM400 (15.8) 5.2 ASTM D2671FLAMMABILITY CLASS 1 ONLY SELF-EXTINGUISHING WITHINONE MINUTE AND NO MORE THAN 25% OF INDICATOR FLAG BURNED OR CHARRED. NO DRIPPING OR FLOWING OF LARGER SIZES;CLASS 2 N/A5.1

25、4 PROCEDURE B ASTM D2671FUNGUS RESISTANCE 2/PROPERTIES AFTER:TENSILE STRENGTH, PSI(MPA), MINIMUMULTIMATE ELONGATION,PERCENT, MINIMUMDIELECTRIC STRENGTH,VOLTS/MIL (KV/MM), MINIMUMNO GROWTHOR2000 (13.8)200500 (19.7)5.17 ASTM G215.17 ISO 8465.2 ASTM D26711/ UNLESS OTHERWISE SPECIFIED, THE STATED REQUIR

26、EMENTS, TEST PROCEDURES AND CONDITIONS ARE FOR ALL CLASSES.2/ AS23053/6 MATERIALS DO NOT NORMALLY SUPPORT FUNGUS GROWTH. PERFORMANCE OF THIS REQUIREMENT IS ONLY WHEN SPECIFIED BY THE ACQUISITION ACTIVITY (SEE 7.3).3/ DIELECTRIC CONSTANT IS A REQUIREMENT ONLY WHEN SPECIFIED IN THE ACQUISITION DOCUMEN

27、T (SEE 7.3).AEROSPACE STANDARD AS23053/6SHEET 5 OF 5INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, SEMI-RIGID,CROSSLINKEDAPPLICATION NOTES1. INTENDED USE: HEAT SHRINKABLE SEMI-RIGID POLYOLEFIN SLEEVING IS USED IN WIRE IDENTIFICATION BY MARKING OR STRAIN RELIEF APPLICATIONS.2. FLAMMABIL

28、ITY - CLASS 2 HEAT SHRINKABLE SLEEVING DESCRIBED IN THIS SPECIFICATION SHEET HAVE NOT BEEN FLAME RETARDED AND WILL BURN READILY. THESE SLEEVINGS (CLASS 2) SHALL NOT BE CONSIDERED FOR ACQUISITION WHEN FLAME RESISTANCE IS AN ESSENTIAL REQUIREMENT.SPECIFICATION NOTES1. REVISION INDICATOR: A CHANGE BAR

29、(I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.