SAE AS 23053 8-2016 INSULATION SLEEVING ELECTRICAL HEAT SHRINKABLE POLYVINYLIDENE FLUORIDE SEMIRIGID CROSSLINKED.pdf

1、AEROSPACE STANDARDINSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYVINYLIDENE FLUORIDE, SEMI-RIGID, CROSSLINKEDAS23053/8Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, el

2、ectronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016

3、-10THIRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8DFEDERAL SUPPLY CLASS5970AS23053/8SHEET 1 OF 4PROCUREMENT SPECIFICATION: AS23053SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entirely voluntary

4、, and its applicability and suitability forany particularuse, includingany patent infringement arisingtherefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your written c

5、omments and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS23053/8RATIONALETHIS IS A CONVERSION OF AMS-DTL-23053/8 INTO AN AEROSPACE STANDARD WHICH INCLUDES QUALIFICATION AND REQUIREMENTS FOR A QUALIFIED PRODUCTS LIST.NOTICETHE

6、COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS23053.REQUIREMENTS1. DIMENSIONS AND PROPERTIES IN INCH/POUND UNITS AND THE FAHRENHEIT TEMPERATURES AREPRIMARY; DIMENSIONS AND PROPERTIES IN SI UNITS AND THE CELSIUS TEMPERATURES

7、ARE SHOWN AS THE APPROXIMATE EQUIVALENTS OF THE PRIMARY UNITS AND ARE PRESENTED ONLY FOR INFORMATION.2. POLYMER TYPE: THE BASE POLYMER USED IN FORMULATING THIS SLEEVING SHALL BE POLYVINYLIDENE FLUORIDE HOMOPOLYMER. (SEE 23053/18 FOR CO- AND TER-POLYMERS OF THIS MATERIAL.)3. CONTINUOUS OPERATING TEMP

8、ERATURE RANGE: -67 TO +347 F (-55 TO +175 C).4. COLOR: THE HEAT SHRINKABLE SLEEVING SHALL BE FURNISHED TRANSPARENT TO TRANSLUCENT LIGHT TAN (CLEAR). COLORS ARE AVAILABLE AND SHALL CONFORM TO REQUIREMENTS OF CLASS 1, MIL-STD-104. (SEE 1.3 AND 3.3.3)5. LONGITUDINAL CHANGE: 10%6. PART NUMBER: THE PART

9、NUMBER SHALL BE AS LISTED BELOW:M23053/8 - X XX - XEXAMPLE: 0.093 INCH (2.36 MM) AS SUPPLIED ID SLEEVING (CLEAR) SHALL BE IDENTIFIED AS M23053/8-003-C.7. DIMENSIONAL LIFE: THE DIMENSIONAL LIFE OF A PRODUCT APPLIES TO THE EXPANDED I.D., RECOVERED I.D. AND WALL THICKNESS DIMENSIONS OF THE PRODUCT AS S

10、OLD BY THE MANUFACTURER, DISTRIBUTORS AND REBRAND DISTRIBUTORS. AS23053/8 PRODUCTS CAN BE EXPECTED TO HAVE A MINIMUM DIMENSIONAL LIFE OF 5 YEARS WHEN STORED BETWEEN 32 TO 95 F (0 TO 35 C). PRODUCTS STORED ABOVE THESE CONDITIONS MAY NOT MEET THE MINIMUM EXPANDED I.D. REQUIREMENTS OF THE DETAIL SPECIF

11、ICATION. A PRODUCT MAY BE USED BY THE FINAL PURCHASER BEYOND THE EXPECTED MINIMUM DIMENSIONAL LIFE, AS LONG AS THE EXPANDED I.D., RECOVERED I.D. AND WALL THICKNESS OF THE PRODUCT MEET THE REQUIREMENTS OF THIS SPECIFICATION AT THE TIME OF USE.8. UNRESTRICTED SHRINKAGE: TEST METHOD 5.5, 392 F 4 (200 C

12、 2) FOR 3 MINUTES.NOTE: THE TERM “POLYVINYLIDENE FLUORIDE” AS USED IN THIS SPECIFICATION INCLUDES COPOLYMERS, BLENDS, AND MODIFIED POLYVINYLIDENE FLUORIDES. COLOR CODE DESIGNATOR (SEE 1.3)SIZE IDENTIFIER (SEE TABLE 1)CLASS (WHERE NO CLASSES ARE SPECIFIED IN THESPECIFICATION SHEET, THE NUMERIC “0” IS

13、 USED)SPECIFICATION SHEETAEROSPACE STANDARD AS23053/8SHEET 2 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYVINYLIDENE FLUORIDE, SEMI-RIGID, CROSSLINKEDTABLE 1 - CONSTRUCTION DETAILS, INCHES (MM) 1/PART NUMBER 3/AS SUPPLIED AFTER UNRESTRICTED SHRINKAGEID MINIMUM ID MAXIMUM WALL THICKNESS 2

14、/M23053/8-001-C .046 (1.2) .023 (0.6) .010 .002 (0.3 0.1)M23053/8-002-C .063 (1.6) .031 (0.8) .010 .002 (0.3 0.1)M23053/8-003-C .093 (2.4) .046 (1.2) .010 .002 (0.3 0.1)M23053/8-004-C .125 (3.2) .062 (1.6) .010 .002 (0.3 0.1)M23053/8-005-C .187 (4.7) .093 (2.4) .010 .002 (0.3 0.1)M23053/8-006-C .250

15、 (6.4) .125 (3.2) .012 .003 (0.3 0.1)M23053/8-007-C .375 (9.5) .187 (4.7) .012 .003 (0.3 0.1)M23053/8-008-C .500 (12.7) .250 (6.4) .012 .003 (0.3 0.1)M23053/8-009-C .750 (19.1) .375 (9.5) .017 .003 (0.4 0.1)M23053/8-010-C 1.000 (25.4) .500 (12.7) .019 .003 (0.5 0.1)M23053/8-011-C 1.500 (38.1) .750 (

16、19.1) .020 .003 (0.5 0.1)1/ DIAMETER LIMITS FOR OBJECT TO BE ENCLOSED SHALL BE AS RECOMMENDED IN TECHNICAL DATA.2/ WALL THICKNESS VALUES ARE LESS WHEN SHRINKAGE IS RESTRICTED.3/ THE COLOR CODE IDENTIFIED IS THE STANDARD COLOR.TABLE 2 - PHYSICAL PROPERTIESCHARACTERISTIC REQUIREMENT TEST PROCEDURE AND

17、 CONDITIONS (AS23053)AS SUPPLIED:ID, MINIMUM TABLE 1 5.3.1HEAT SHOCK NO CRACKS, FLOWING,OR DRIPPING5.8; 572 F 7.2 F (300 C 4 C)SECANT MODULUS, PSI (MPa), MINIMUM 120000 (828) 8.12.1; ASTM D882, 2% STRAINRESTRICTED SHRINKAGE NO CRACKS 5.6; 347 F 4 F (175 C 2C)VOLTAGE WITHSTAND PASS 5.6.2.CAEROSPACE S

18、TANDARD AS23053/8SHEET 3 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYVINYLIDENE FLUORIDE, SEMI-RIGID, CROSSLINKEDTABLE 2 - PHYSICAL PROPERTIES (CONTINUED)CHARACTERISTIC REQUIREMENT TEST PROCEDURE AND CONDITIONS (AS23053)CLARITY STABILITY PASS 5.16; 347 F 4 F (175 C 2 C) FOR 24 HOURSCONC

19、ENTRICITY 70% MIN. 5.3.4CRYSTALLINE MELT POINT, F (C), MIN 150 (302) ASTM D4591 1/AFTER UNRESTRICTED SHRINKAGE:ID, MAXIMUM TABLE 1 5.3.2WALL THICKNESS TABLE 1 5.3.3LOW TEMPERATURE FLEXIBILITY 2/ NO CRACKING 5.7.1; 67 F 2 F (55 C 1 C)TENSILE STRENGTH, PSI (MPa),MINIMUM5000 (34.5) 5.13; ASTM D638, 2 I

20、NCHES/MINUTEULTIMATE ELONGATION, PERCENT,MINIMUM150 5.13; ASTM D638, 2 INCHES/MINUTEDIELECTRIC STRENGTH, VOLTS/MIL(KV/MM), MINIMUM800 (31.5) UP TO AN “AS SUPPLIED ID” OF 0.500600 (23.6) AN “AS SUPPLIED ID” OF 0.500 AND ABOVE5.2; ASTM D2671VOLUME RESISTIVITY, OHM-CM, MINIMUM 1013 5.2; ASTM D876SPECIF

21、IC GRAVITY, MAX. 1.8 5.2; ASTM D792WATER ABSORPTION, PERCENT, MAXIMUM 0.5 5.2; ASTM D570, 24 HOURS AT 73 F (23 C)HEAT RESISTANCE, PROPERTIES AFTER:5.9; 482 F 4 F (250 C 3 C), 168 HOURSULTIMATE ELONGATION PERCENT,MINIMUM50FLUID RESISTANCE, PROPERTIES AFTER:5.11TENSILE STRENGTH, PSI (MPa), MINIMUM 500

22、0 (34.5)DIELECTRIC STRENGTH, VOLTS/MIL(KV/MM), MINIMUM500 (19.7) 5.2; ASTM D2671FLAMMABILITY 3/ 5.14; PROCEDURE C ASTM D2671CORROSION 4/ NO CORROSIONAEROSPACE STANDARD AS23053/8SHEET 4 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYVINYLIDENE FLUORIDE, SEMI-RIGID, CROSSLINKEDTABLE 2 - PHYS

23、ICAL PROPERTIES (CONTINUED)CHARACTERISTIC REQUIREMENT TEST PROCEDURE AND CONDITIONS(AS23053)FUNGUS RESISTANCE 5/PROPERTIES AFTER:TENSILE STRENGTH, PSI (MPa),MINIMUMULTIMATE ELONGATION, PERCENT,MINIMUMDIELECTRIC STRENGTH, VOLTS/MIL(KV/MM), MINIMUMNO GROWTHOR5000 (34.5)150800 (31.5) UP TO AN “AS SUPPL

24、IED ID” OF 0.500600 (23.6) AN “AS SUPPLIED ID” OF 0.500 AND ABOVE5.2; ASTM G215.17; ISO 8465.2; ASTM D26711/ TEST PROCEDURE IN ACCORDANCE WITH ASTM D 4591. MELTING POINT CALCULATED AS SPECIFIED IN “MELTING ENDOTHERM PEAK” OF ASTM D 3222. TEST SIZE RANGE 3 (SEE BASE SPECIFICATION QUALIFICATION SIZE R

25、ANGES).2/ LOW TEMPERATURE FLEXIBILITY TEST SPECIMENS AND MANDRELS: SPECIMENS OF SIZE .187 INCH (4.75 MM) AND SMALLER SHALL BE TESTED AS WHOLE SECTIONS OF SLEEVING WITHOUT SHRINKING ON CONDUCTORS SUPPLIED WITHOUT SHRINKING ON CONDUCTORS. SPECIMENS OF LARGER SIZES LARGER THAN .187 INCH (4.75 MM) SHALL

26、 BE .250 INCH (6.35 MM) INCH WIDE STRIP CUT FROM AS SUPPLIED SLEEVING, THEN SHRUNK. MANDRELS SHALL BE 10TIMES THE SPECIMEN O.D. 10% FOR TUBULAR SPECIMENS, OR 10 TIMES THE SPECIMEN THICKNESS 10% FOR STRIP SPECIMENS.3/ RECORD WHETHER ANY FLAMING OR GLOWING PARTICLES OR FLAMING DROPS FALL FROM THE SPEC

27、IMEN. IF MORE THAN 25% OF THE INDICATOR FLAG IS BURNED AWAY OR CHARRED (BROWN SCORCHING AND SOOT SHALLBE IGNORED) AFTER ALL OF THE FIVE APPLICATIONS OF FLAME, OR IF FLAMING OR GLOWING PARTICLES ORFLAMING DROPS FALL FROM THE SPECIMEN AT ANY TIME AND IGNITE THE COTTON (FLAMELESS CHARRING OF THE COTTON

28、 SHALL BE IGNORED), THE SPECIMEN SHALL BE JUDGED TO HAVE CONVEYED FLAME AND SHALL BE CONSIDERED AS FAILING. IN ADDITION, ANY SPECIMEN WHICH CONTINUES TO FLAME OR GLOW FROM ONE FLAME APPLICATION LONGER THAN ONE MINUTE SHALL NOT BE ACCEPTABLE.4/ AS23053/8 MATERIALS ARE NON-CORROSIVE AT OPERATING TEMPE

29、RATURES. PERFORMANCE OF THIS REQUIREMENT IS AT THE OPTION OF THE ACQUIRING ACTIVITY (SEE 7.3).5/ AS23053/8 MATERIALS DO NOT SUPPORT FUNGUS GROWTH. PERFORMANCE OF THIS REQUIREMENT IS AT THE OPTION OF THE ACQUIRING ACTIVITY (SEE 7.3).APPLICATION NOTES1. INTENDED USE: HEAT SHRINKABLE SEMI-RIGID POLYVIN

30、YLIDENE FLUORIDE SLEEVING IS INTENDED FOR WIRE OR TERMINATION STRAIN RELIEF.SPECIFICATION NOTES1. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.