SAE AS 39029 123-2015 CONTACTS ELECTRICAL CONNECTOR SOCKET CRIMP REMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234 ONNECTORS).pdf

1、 AEROSPACE STANDARD CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234 ONNECTORS) AS39029/123Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in an

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3、 http:/www.sae.org ISSUED2015-12THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 FEDERAL SUPPLY CLASS 5999 AS39029/123 SHEET 1 OF 5 PROCUREMENT SPECIFICATION: AS39029 SAE Technical StandardsBoardRulesprovidethat:“ThisreportispublishedbySAE toadvancethestateoftechnicalandengineering sciences. The use of

4、 thisreport isentirelyvoluntary, andits applicability andsuitability for any particularuse, includingany patent infringement arising therefrom,is the soleresponsibility of theuser.”SAE reviewseachtechnical reportatleasteveryfiveyearsatwhichtimeitmayberevised,reaffirmed,stabilized,orcancelled. SAEinv

5、ites yourwritten comments andsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/123 RATIONALE THIS AS39029 CONTACT DETAIL SHEET IS REQUIRED TO SUPPORT AS340X1 SERIES OF AS50151 AND AS95234 HIGH CURRENT APPLICATI

6、ONS NOT COVERED BY THE CURRENT AS39029 DETAIL SHEETS. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS39029. FIGURE 1 - SOCKET CONTACT AEROSPACE STANDARD AS39029/123 SHEET 2 OF 5 CONTACTS, ELECTRICAL CONNECTOR, SOCK

7、ET, CRIMP REMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234 ONNECTORS) TABLE 1 - FIGURE 1 DIMENSIONS BIN CODE A B C D DIA. E DIA. F DIA. G DIA. 676 .298 (7.57) .294 (7.47) .079 (2.01) .073 (1.85) .048 (1.22) .044 (1.12) .042 (1.07) .036 (0.91) .068 (1.73) .066 (1.68) .148 (3.76) .133 (3.3

8、8) .105 (2.67) .101 (2.57) 677 .102 (2.59) .098 (2.49) .202 (5.13) .189 (4.80) .153 (3.89) .147 (3.73) 678 .520 (13.21) .510 (12.95) .094 (2.39) .084 (2.13) .066 (1.68) .060 (1.52) .184 (4.67) .179 (4.55) .313 (7.95) .309 (7.85) .269 (6.83) .263 (6.68) 679 .286 (7.26) .279 (7.09) .419 (10.64) .409 (

9、10.39) .380 (9.65) .370 (9.40) 680 .675 (17.15) .665 (16.89) .458 (11.63) .451 (11.46) .611 (15.52) .601 (15.27) .568 (14.43) .558 (14.17) TABLE 1 - FIGURE 1 DIMENSIONS (CONTINUED) BIN CODE J DIA. K L M REF. N DIA. P DIA. R S T MIN. U MIN. W 676 .113 (2.87) .110 (2.79) .281 (7.14) .250 (6.35) .090 (

10、2.29) .080 (2.03) 1.286 (32.66) .064 (1.63) MIN .087 (2.21) .083 (2.11) .189 (4.80) .185 (4.70) .808 (20.52) .798 (20.27) .510 (12.95) .086 (2.18) 53 43 677 .161 (4.09) .158 (4.01) .125 (3.18) .115 (2.92) .0955 (2.43) MIN .135 (3.43) .131 (3.33) .625 (15.88) .125 (3.18) 678 .252 (6.40) .249 (6.32) .

11、534 (13.56) .480 (12.19) .230 (5.84) .220 (5.59) 1.505 (38.23) .149 (3.78) .145 (3.68) .225 (5.72) .221 (5.61) .193 (4.90) 31 29 679 .336 (8.53) .333 (8.46) .364 (9.25) .354 (8.99) .232 (5.89) .228 (5.79) .310 (7.87) .307 (7.80) .253 (6.43) .249 (6.32) .744 (18.90) .734 (18.64) .280 (7.11) 680 .518

12、13.16) .515 (13.08) .690 (17.53) .636 (16.15) .542 (13.77) .532 (13.51) 1.660 (42.16) .364 (9.25) .360 (9.14) .492 (12.50) .489 (12.42) .386 (9.80) AEROSPACE STANDARD AS39029/123 SHEET 3 OF 5 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234

13、ONNECTORS) TABLE 2 - MARKING AND DESIGN CHARACTERISTICS BIN CODE COLOR BANDS MATING END SIZE WIRE BARREL SIZE TYPE CLASS 1ST2ND3RD676 BLUE VIOLET BLUE 16 16 A B 677 BLUE VOILET VIOLET 12 12 678 BLUE VOILET GRAY 8 8 679 BLUE VIOLET WHITE 4 4 680 BLUE GRAY BLACK 0 0 TABLE 3 - TOOL REQUIREMENTS BIN COD

14、E BASIC CRIMPING TOOL DIE SET LOCATOR POSITIONER INSTALLING TOOL REMOVAL TOOL 676 M22520/1-01 M22520/7-01 - -M22520/1-02 BLUE M22520/7-03 M81969/17-04 M81969/19-01 677 M22520/1-01 - - M22520/1-02 YELLOW M81969/17-05 M81969/19-02 678 M22520/23-01 M22520/23-02 M22520/23-09 - M81969/17-06 M81969/19-03

15、679 M22520/23-01 M22520/23-04 M22520/23-11 - M81969/17-07 M81969/19-04 680 M22520/23-01 M22520/23-05 M22520/23-13 - M81969/17-08 M81969/19-05 DETAIL SPECIFICATION REQUIREMENTS 1. DESIGN: CONTACT SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLES 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTE

16、R PLATING. UNLESS OTHERWISE SPECIFIED. ALL DIMENSIONS IN PARENTHESES ARE METRIC EQUIVALENTS, PROVIDED FOR GENERAL INFORMATION ONLY AND BASED ON 1 INCH = 25.4 MM. 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TAB

17、LE 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 6. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029, EXCEPT CONTACT BODY MATERIALS SHALL BE OF A HIGH CONDUCTIVITY COPPER ALLOY SUCH AS TELLURIUM COPPER IN ACCORDANCE WITH ASTM B301, CDA 145 OR OTHER COPPER ALLO

18、Y WITH AN IACS (INTERNATIONAL ANNEALED COPPER STANDARD) CONDUCTIVITY OF NO LESS THAN 80%. THE CONTACT SPRING MATERIAL MAY BE IN ACCORDANCE WITH AS39029. ALLOYS CONTAINING CADMIUM SHALL NOT BE PERMITTED. CONTACTS IN SIZES 0, 4, 8 SHALL BE SILVER PLATED IN ACCORDANCE WITH AS39029. CONTACTS IN SIZES 12

19、 AND 16 SHALL BE GOLD PLATED IN ACCORDANCE WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. AEROSPACE STANDARD AS39029/123 SHEET 4 OF 5 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234 ONNECTORS) 6. ELEC

20、TRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029, EXCEPT CURRENT RATING AND CONTACT RESISTANCE SHALL BE AS FOLLOWS WHEN MATED TO AN AS39029/124 HIGH CURRENT CARRYING CONTACT: CURRENT RATING: SHALL BE IN ACCORDANCE WITH TABLE 4. TEST IN ACCORDANCE WITH EIA-364-1004 AND EIA-364-75, TE

21、ST CONDITIONS 3 AND 4, USING A 30 C TEMPERATURE RISE AS SPECIFIED IN TABLE 5. TEST THE CURRENT RATING OF CONTACTS IN FREE AIR AND ALSO WHEN INSTALLED IN AN APPLICABLE CONNECTOR WITH ALL CONTACTS ENERGIZED AT AMBIENT TEMPERATURE. CURRENT RATING SHALL BE AVERAGED ON A SAMPLE SIZE OF 4 MATED CONTACT PA

22、IRS. TEST USING AS95234 OR AS340X1 SERIES CONNECTORS WITH ENOUGH SAMPLES TO INCLUDE 4 MATED PAIRS OF EACH SIZE CONTACT. TABLE 4 - CURRENT RATINGS CONTACT SIZE CURRENT RATING AT AMBIENT TEMPERATURE (AMPS) CURRENT RATING IN CONNECTOR AT AMBIENT TEMPERATURE (AMPS) 16 20 15 12 41 36 8 80 70 4 130 120 0

23、280 265 CONTACT RESISTANCE: SHALL BE IN ACCORDANCE WITH TABLE 5 WHEN TESTED IN ACCORDANCE WITH EIA 364-75 IN FREE AIR AT AMBIENT TEMPERATURE AND WHEN INSTALLED IN A CONNECTOR WITH ALL CONTACTS ENERGIZED AT AMBIENT TEMPERATURE. TABLE 5 - MILLIVOLT DROP AT TEMPERATURE RISE REQUIREMENTS CONTACT SIZE MI

24、LLIVOLT DROP AT 30 C TEMPERATURE RISE (MILLIVOLTS-MAX.) 16 10 12 98 7 4 5 0 5 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. VIBRATION SHALL BE IN ACCORDANCE WITH EIA 364-28 TEST CONDITION III FOLLOWED BY THE ENDURANCE TEST. THE ENDURANCE TEST SHALL BE IN ACCORDANCE

25、WITH MIL-STD-167-1, TYPE I FOR VIBRATORY DISPLACEMENT OF ENVIRONMENTAL VIBRATION FOR MAST MOUNTED EQUIPMENT AT THE 4 FREQUENCIES IN TABLE 3. SHOCK SHALL BE TEST CONDITION A. AEROSPACE STANDARD AS39029/123 SHEET 5 OF 5 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 SERIES AS340X

26、1 CONNECTORS AND AS95234 ONNECTORS) APPLICATION NOTES 1. CONTACT MATES DIRECTLY WITH AN AS39029/124 PIN AS SHOWN IN TABLE 6. TABLE 6 - CONTACT AND MATING PART NUMBERS M39029/123 BIN CODE MATING M39029/124 BIN CODE -676 -681 -677 -682 -678 -683 -679 -684 -680 -685 SPECIFICATION NOTES 1. REVISION INDI

27、CATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.