SAE AS 39029 124-2015 CONTACTS ELECTRICAL CONNECTOR PIN CRIMP REMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234 CONNECTORS).pdf

1、 AEROSPACE STANDARD CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234 CONNECTORS) AS39029/124Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any

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3、ttp:/www.sae.org ISSUED2015-12THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 FEDERAL SUPPLY CLASS 5999 AS39029/124 SHEET 1 OF 4 PROCUREMENT SPECIFICATION: AS39029 SAE Technical StandardsBoardRulesprovidethat:“ThisreportispublishedbySAE toadvancethestateoftechnicalandengineering sciences. The use of t

4、hisreport isentirelyvoluntary, andits applicability andsuitability for any particularuse, includingany patent infringement arising therefrom,is the soleresponsibility of theuser.”SAE reviewseachtechnical reportatleasteveryfiveyearsatwhichtimeitmayberevised,reaffirmed,stabilized,orcancelled.SAE invit

5、esyourwrittencommentsandsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/124 RATIONALE THIS AS39029 CONTACT DETAIL SHEET IS REQUIRED TO SUPPORT AS340X1 SERIES OF AS50151 AND AS95234 HIGH CURRENT APPLICATIONS N

6、OT COVERED BY THE CURRENT AS39029 DETAIL SHEETS. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS39029. FIGURE 1 - PIN CONTACT AEROSPACE STANDARD AS39029/124 SHEET 2 OF 4 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP R

7、EMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234 CONNECTORS) TABLE 1 - FIGURE 1 DIMENSIONS BIN CODE A B C D DIA. E DIA. F DIA. G DIA. J DIA. 681 .298 (7.57) .294 (7.47) .079 (2.01) .073 (1.85) .048 (1.22) .044 (1.12) .042 (1.07) .036 (0.91) .068 (1.73) .066 (1.68) .148 (3.76) .133 (3.38)

8、105 (2.67) .101 (2.57) .113 (2.87) .110 (2.79) 682 .102 (2.59) .098 (2.49) .202 (5.13) .189 (4.80) .153 (3.89) .147 (3.73) .161 (4.09) .158 (4.01) 683 .520 (13.21) .510 (12.95) .094 (2.39) .084 (2.13) .066 (1.68) .060 (1.52) .184 (4.67) .179 (4.55) .313 (7.95) .309 (7.85) .269 (6.83) .263 (6.68) .2

9、52 (6.40) .249 (6.32) 684 .286 (7.26) .279 (7.09) .419 (10.64) .409 (10.39) .380 (9.65) .370 (9.40) .336 (8.53) .333 (8.46) 685 .675 (17.15) .665 (16.89) .458 (11.63) .451 (11.46) .611 (15.52) .601 (15.27) .568 (14.43) .558 (14.17) .518 (13.16) .515 (13.08) TABLE 1 - FIGURE 1 DIMENSIONS (CONTINUED)

10、BIN CODE K L M REF. P DIA. R S U DIA. W X 681 .281 (7.14) .250 (6.35) .090 (2.29) .080 (2.03) 1.172 (29.77) .087 (2.21) .083 (2.11) .189 (4.80) .185 (4.70) .694 (17.63) .684 (17.37) .0635 (1.61) .0615 (1.56) .183 (4.65) .173 (4.39) 50 40 682 .125 (3.18) .115 (2.92) 1.360 (34.54) .135 (3.43) .131 (3.

11、33) .882 (22.40) .872 (22.15) .095 (2.41) .093 (2.36) 683 .534 (13.56) .480 (12.19) .230 (5.84) .220 (5.59) 1.579 (40.11) .225 (5.72) .221 (5.61) .143 (3.63) .141 (3.58) 684 .364 (9.25) .354 (8.99) .310 (7.87) .307 (7.80) .253 (6.43) .249 (6.32) .817 (20.75) .807 (20.50) .226 (5.74) .224 (5.69) .118

12、 (3.00) .108 (2.74) 32 28 685 .690 (17.53) .636 (16.15) .542 (13.77) .532 (13.51) 1.733 (44.02) .492 (12.50) .489 (12.42) .358 (9.09) .356 (9.04) TABLE 2 - MARKING AND DESIGN CHARACTERISTICS BIN CODE COLOR BANDS MATING END SIZE WIRE BARREL SIZE TYPE CLASS 1ST2ND3RD681 BLUE GRAY BROWN 16 16 A B 682 B

13、LUE GRAY RED 12 12 683 BLUE GRAY ORANGE 8 8 684 BLUE GRAY YELLOW 4 4 685 BLUE GRAY GREEN 0 0 AEROSPACE STANDARD AS39029/124 SHEET 3 OF 4 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234 CONNECTORS) TABLE 3 - TOOL REQUIREMENTS BIN CODE BASIC CRIM

14、PING TOOL DIE SET LOCATOR POSITIONER INSTALLING TOOL REMOVAL TOOL 681 M22520/1-01 M22520/7-01 - -M22520/1-02 BLUE M22520/7-03 M81969/17-04 M81969/19-01 682 M22520/1-01 - - M22520/1-02 YELLOW M81969/17-05 M81969/19-02 683 M22520/23-01 M22520/23-02 M22520/23-09 - M81969/17-06 M81969/19-03 684 M22520/2

15、3-01 M22520/23-04 M22520/23-11 - M81969/17-07 M81969/19-04 685 M22520/23-01 M22520/23-05 M22520/23-13 - M81969/17-08 M81969/19-05 DETAIL SPECIFICATION REQUIREMENTS: 1. DESIGN: CONTACT SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLES 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING.

16、UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. ALL DIMENSIONS IN PARENTHESES ARE METRIC EQUIVALENTS, PROVIDED FOR GENERAL INFORMATION ONLY AND BASED ON 1 INCH = 25.4 MILLIMETERS. 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL F

17、ROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 6. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029. EXCEPT CONTACT MATERIALS SHALL BE OF A HIGH CONDUCTIVITY COPPER ALLOY SUCH AS TELLURIUM COPPER IN ACCORDANCE

18、WITH ASTM B301, CDA 145 OR OTHER COPPER ALLOY WITH AN IACS (INTERNATIONAL ANNEALED COPPER STANDARD) CONDUCTIVITY OF NO LESS THAN 80%. ALLOYS CONTAINING CADMIUM SHALL NOT BE PERMITTED. CONTACTS IN SIZES 0, 4, 8 SHALL BE SILVER PLATED IN ACCORDANCE WITH AS39029. CONTACTS IN SIZES 12 AND 16 SHALL BE GO

19、LD PLATED IN ACCORDANCE WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029, EXCEPT CURRENT RATING AND CONTACT RESISTANCE SHALL BE AS FOLLOWS WHEN MATED TO AN AS39029/123 HIGH CURRENT CARRYIN

20、G CONTACT. CURRENT RATING: SHALL BE IN ACCORDANCE WITH TABLE 4. TEST IN ACCORDANCE WITH EIA-364-1004 AND EIA-364-75, TEST CONDITIONS 3 AND 4, USING A 30 C TEMPERATURE RISE AS SPECIFIED IN TABLE 5. TEST THE CURRENT RATING OF CONTACTS IN FREE AIR AND ALSO WHEN INSTALLED IN AN APPLICABLE CONNECTOR WITH

21、 ALL CONTACTS ENERGIZED AT AMBIENT TEMPERATURE. CURRENT RATING SHALL BE AVERAGED ON A SAMPLE SIZE OF 4 MATED CONTACT PAIRS. TEST USING AS95234 OR AS340X1 SERIES CONNECTORS WITH ENOUGH SAMPLES TO INCLUDE 4 MATED PAIRS OF EACH SIZE CONTACT. TABLE 4 - CURRENT RATINGS CONTACT SIZE CURRENT RATING AT AMBI

22、ENT TEMPERATURE (AMPS) CURRENT RATING IN CONNECTOR AT AMBIENT TEMPERATURE (AMPS) 16 20 15 12 41 36 8 80 70 4 130 120 0 280 265 AEROSPACE STANDARD AS39029/124 SHEET 4 OF 4 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR AS50151 SERIES AS340X1 CONNECTORS AND AS95234 CONNECTORS) CONTACT RESIS

23、TANCE: SHALL BE IN ACCORDANCE WITH TABLE 5 WHEN TESTED IN ACCORDANCE WITH EIA 364-75 IN FREE AIR AT AMBIENT TEMPERATURE AND WHEN INSTALLED IN A CONNECTOR WITH ALL CONTACTS ENERGIZED AT AMBIENT TEMPERATURE. TABLE 5 - MILLIVOLT DROP AT TEMPERATURE RISE REQUIREMENTS CONTACT SIZE MILLIVOLT DROP AT 30 C

24、TEMPERATURE RISE (MILLIVOLTS-MAX.) 16 10 12 98 7 4 5 0 5 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. VIBRATION SHALL BE IN ACCORDANCE WITH EIA 364-28 TEST CONDITION III FOLLOWED BY THE ENDURANCE TEST. THE ENDURANCE TEST SHALL BE IN ACCORDANCE WITH MIL-STD-167-1, T

25、YPE I FOR VIBRATORY DISPLACEMENT OF ENVIRONMENTAL VIBRATION FOR MAST MOUNTED EQUIPMENT AT THE 4 FREQUENCIES IN TABLE 3. SHOCK SHALL BE TEST CONDITION A. APPLICATION NOTES: 1. CONTACT MATES DIRECTLY INTO AN AS39029/123 SOCKET AS SHOWN IN TABLE 6. TABLE 6 - CONTACT AND MATING PART NUMBERS M39029/124 B

26、IN CODE MATING M39029/123 BIN CODE -681 676 -682 677 -683 678 -684 679 -685 680 SPECIFICATION NOTES: 1. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.