SAE AS 39029 30C-2017 CONTACTS ELECTRICAL CONNECTOR SOCKET CRIMP REMOVABLE (FOR AS50151 AS345XX SERIES AND MIL-DTL-83723 SERIES II CONNECTORS).pdf

1、 AEROSPACE STANDARD CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 AS345XX SERIES AND MIL-DTL-83723 SERIES II CONNECTORS) AS39029/30Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted,

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3、RESS: http:/www.sae.org ISSUED2001-03REVISED2017-11THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.C FEDERAL SUPPLY CLASS 5999 AS39029/30 SHEET 1 OF 4 REV. C PROCUREMENT SPECIFICATION: AS39029 SAE Technical Standards Board Rules provide that: “This report is published by SAEtoadvance thestate of t

4、echnicaland engineering sciences. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is thesole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it

5、may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS39029/30C RATIONALE REVISION IS REQUIRED TO CORRECT THE TOOL PART NUMBERS IN TABLE 4, TO

6、 INCLUDE ADDITIONAL TOOL PART NUMBERS AND TO ADD THE AS39029 BASE SPECIFICATION EXCEPTIONS APPLICABLE TO THIS DETAIL SHEET. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS39029. FOR CONTACT SOCKET SIZES 16, 16S, 0

7、AND ALL WIRE BARREL SIZES FOR CONTACT SOCKET SIZES 12, 8, AND 4 FIGURE 1 - AS39029/30 SOCKET CONTACT AEROSPACE STANDARD AS39029/30 SHEET 2 OF 4 REV. C CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 AS345XX SERIES AND MIL-DTL-83723 SERIES II CONNECTORS) TABLE 1 - FIGURE 1 METRIC

8、 EQUIVALENTS INCH MM INCH MM INCH MM INCH MM .005 0.127 .044 1.12 .050 1.27 .080 2.03 .006 0.152 .048 1.22 .060 1.52 .090 2.29 FIGURE 1 - AS39029/30 SOCKET CONTACT (CONTINUED - METRIC EQUIVALENTS) TABLE 2 - CONTACT DIMENSIONS BIN CODE A B D DIA E DIA F DIA G DIA J MAX DIA K MIN M (REF) N DIA R S T M

9、IN 217 .300 (7.62) .290 (7.37) .079 (2.01) .073 (1.85) .042 (1.07) .036 (.914) .068 (1.73) .066 (1.68) .133 (3.38) .130 (3.30) .103 (2.62) .101 (2.57) .113 (2.87) .250 (6.35) .911 (23.14) .064 (1.63) 1/ N/A .666 (16.92) .656 (16.66) .399 (10.13) 218 1.101 (27.97) N/A .856 (21.74) .846 (21.49) .430 (

10、10.92) 219 .102 (2.59) .098 (2.49) .189 (4.80) .186 (4.72) .150 (3.81) .147 (3.73) .161 (4.09) .0955 (2.43) 1/ .160 (4.06) .155 (3.94) .587 (14.91) 220 .552 (14.02) .542 (13.77) .094 (2.39) .084 (2.13) .072 (1.83) .068 (1.73) .183 (4.65) .179 (4.55) .306 (7.77) .303 (7.70) .265 (6.73) .262 (6.65) .2

11、57 (6.53) .485 (12.32) 1.342 (34.09) .157 (3.99) .145 (3.68) .277 (7.04) .272 (6.91) .849 (21.56) .833 (21.16) 221 .283 (7.19) .279 (7.09) .417 (10.59) .414 (10.52) .376 (9.55) .373 (9.47) .336 (8.53) .240 (6.10) .228 (5.79) .389 (9.88) .384 (9.75) 222 .678 (17.22) .668 (16.97) .124 (3.15) .084 (2.1

12、3) .455 (11.56) .451 (11.46) .615 (15.62) .611 (15.52) .564 (14.33) .561 (14.25) .518 (13.16) .580 (14.73) 1.466 (37.24) .372 (9.45) .360 (9.14) N/A 1/ MINIMUM DIAMETER ONLY. TABLE 3 - MARKING AND DESIGN CHARACTERISTICS BIN CODES COLOR BANDS MATING END SIZE WIRE BARREL SIZE TYPE CLASS 1ST 2ND 3RD 21

13、7 RED BROWN VIOLET 16S 16 A B 218 RED BROWN GRAY 16 16 A B 219 RED BROWN WHITE 12 12 A B 220 RED RED BLACK 8 8 A B 221 RED RED BROWN 4 4 A B 222 RED RED RED 0 0 A B AEROSPACE STANDARD AS39029/30 SHEET 3 OF 4 REV. C CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 AS345XX SERIES A

14、ND MIL-DTL-83723 SERIES II CONNECTORS) TABLE 4 - TOOL REQUIREMENTS BIN CODE BASIC CRIMPING TOOL DIE SET LOCATOR POSITIONER INSTALLING TOOL REMOVAL TOOL (WIRED) REMOVAL TOOL (UNWIRED) 217 M22520/1-01 N/A N/A M22520/1-02 BLUE M81969/8-207 M81969/14-03 M81969/8-208 M81969/14-03 M81969/30-06 M22520/7-01

15、 N/A N/A M22520/7-03 218 M22520/1-01 N/A N/A M22520/1-02 BLUE M22520/7-01 N/A N/A M22520/7-03 219 M22750/1-01 N/A N/A M22520/1-02 YELLOW M81969/8-209 M81969/14-04 M81969/8-210 M81969/14-04 M81969/30-07 220 M22520/23-01 M22520/23-02 M22520/23-09 N/A NONE REQ M81969/14-06 M81969/15-01 M81969/14-06* M8

16、1969/15-01* 221 M22520/23-01 M22520/23-04 M22520/23-11 N/A NONE REQ M81969/14-07 M81969/15-02 M81969/14-07* M81969/15-02* 222 M22520/23-01 M22520/23-05 M22520/23-13 N/A NONE REQ M81969/14-08 M81969/15-03 M81969/14-08* M81969/15-03* * THE REMOVAL TOOL IS INSERTED FROM THE REAR OF THE CONNECTOR TO UNL

17、OCK THE CONTACT AND THE UNWIRED CONTACT SHOULD BE PUSHED OUT FROM THE FRONT WITH AN OBJECT THAT WILL NOT SLIP OFF OR BEND THE CONTACT. CAUTION SHOULD BE USED WHEN PUSHING THE CONTACT OUT TO PREVENT DAMAGE TO THE CONTACTS OR THE CONNECTOR. TABLE 5 - PART NUMBERS AS39029 PART NUMBER BIN CODE SUPERSEDE

18、D PART NUMBER(S) M39029/30-217 217 M39029/30-16S-16 M39029/30-218 218 M39029/30-16-16 M39029/30-219 219 M39029/30-12-12 M39029/30-220 220 M39029/30-8-8 M39029/30-221 221 M39029/30-4-4 M39029/30-222 222 M39029/30-0-0 REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE O

19、F AS39029. 1. DESIGN: CONTACT SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLES 2 AND 3. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED ON

20、1 INCH = 25.4 MM. E AND N DIAMETER BORES SHALL NOT BREAK THROUGH. THE MECHANICAL PRESSURE MEMBER SHALL BE SHROUDED. THE GAP BETWEEN THE HOOD, IF USED, AND BODY OF THE CONTACT SHALL NOT EXCEED .010 INCH. AN ALTERNATE DESIGN OF THE WIRE BARREL LEAD-IN ANGLE SHALL BE AS FOLLOWS: SIZE 16 - BLEND RADIUS

21、020 INCH .005 INCH. SIZE 12 - BLEND RADIUS .020 INCH .010 INCH. 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 4. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 5. SUPERSEDED PART

22、NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. AEROSPACE STANDARD AS39029/30 SHEET 4 OF 4 REV. C CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 AS345XX SERIES AND M

23、IL-DTL-83723 SERIES II CONNECTORS) 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. SHOCK TEST SHALL BE PERFORMED AT TEST CONDITION A. APPLICATION NOTES 1. CONTACT MATES DIRECTLY WITH AN AS39029/

24、29 PIN AS SHOWN IN TABLE 6. 2. BIN CODE 220, 221, AND 222 ARE NOT RECOMMENDED FOR NAVY SHIPBOARD APPLICATION. TABLE 6 - CONTACT MATING PART NUMBERS MATING AS39029/30 BIN CODE AS39029/29 BIN CODE 217 212 218 212 219 213 220 214 221 215 222 216 SPECIFICATION NOTES 1. REVISION INDICATOR: A CHANGE BAR (

25、I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.