SAE AS 39029 48A-2010 Contacts electrical connector pin crimp removable (for MIL-DTL-22992 class L connectors)《针状可移动夹盘电触点 电连接器(MIL-DTL-22992标准L等连接器用)》.pdf

1、 AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECTORS) AS39029/48Copyright 2010 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means,

2、 electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSU

3、ED 2000-07REAFFIRMED 2007-06 REVISED 2010-11THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.A FEDERAL SUPPLY CLASS 5935 AS39029/48SHEET 1 OF 6 REV. A PROCUREMENT SPECIFICATION: AS39029SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicala

4、ndengineering sciences. Theuse ofthisreport is entirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffir

5、med, revised,orcancelled.SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/48A RATIONALE REVISE TO INCLUDE COMMENTS RECEIVED BY THE GOVERNMENT AND INDUSTRY, REMOVE GOVERNMENT

6、JARGON, UPDATE REFERENCES, ALIGN SPECIFICATION WITH SAE GUIDELINES, AND REVIEW SPECIFICATION FOR KNOWN TECHNICAL PROBLEMS. NOTICE THE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF SAE AS39029. FIGURE 1 CONTACT DIMENSIONS AND

7、 CONFIGURATION FIGURE 2 WIRE BARREL (BORE BARREL CRIMP DEPTH) Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/48SHEET 2 OF 6 REV. A (R) CONTACTS, ELECTRICAL CONNECTOR, PIN,

8、 CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECTORS) FIGURE 3 ROCKWELL HARDNESS DEFINED AREA TABLE 1 ROCKWELL HARDNESS AREA BIN CODE N MIN ROCKWELL HARDNESS MIN 1/ 317 1.406 (35.71)F80 318 1.531 (38.89) 319 1.375 (34.93)320 1.406 (35.71) 321 1.531 (38.89)322 1.375 (34.93) 323 1.719 (43.66)OPTIONA

9、L 324 1.844 (46.84) 325 1.719 (43.66)326 1.844 (46.84) 327 1.719 (43.66)328 1.844 (46.84) 1/ THE ROCKWELL HARDNESS APPLIES TO THE N DIMENSION AREA. TABLE 2A - DIMENSIONS BIN CODE A REF B .005 (.127) D DIA .001 (.025) E DIA +.002 (.051) -.001 (.025) F DIA G DIA H DIA 317 2.786 (70.76) 1.738 (44.15) .

10、178 (4.52) .312 (7.92) .286 (7.26) .002 (.051) .342 (8.69) .002 (.051) .312 (7.92) .002 (.051) 318 2.904 (73.76) 1.856 (47.14) 319 2.856 (72.54) 1.746 (44.35) 320 2.786 (70.76) 1.738 (44.15) .225 (5.72) .334 (8.48) .308 (7.82) .002 (.051) .417 (10.59) .002 (.051) .374 (9.50) .002 (.051) 321 2.904 (7

11、3.76) 1.856 (47.14) 322 2.856 (72.54) 1.746 (44.35) 323 3.207 (81.46) 2.097 .357 (9.07) .516 (13.11) .490 (12.45) +.002 (.051) -.005 (.127) .609 (15.47) .003 (.076) .506 (12.85) +.004 (.101) -.003(.076) 324 3.325 (84.46) 2.215 325 3.207 (81.46) 2.097 .406 (10.31) .654 (16.61) .629 (15.98) +.002 (.05

12、1) -.005 (.127) .688 (17.48) .003 (.076) .609 (15.47) +.004 (.101) -.003(.076) 326 3.325 (84.46) 2.215 327 3.207 (81.46) 2.097 .500 (12.70) .748 (19.00) .723 (18.36) +.002 (.051) -.005 (.127) .781 (19.84) .003 (.076) .750 (19.05) +.004 (.101) -.003(.076) 328 3.325 (84.46) 2.215 Copyright SAE Interna

13、tional Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/48SHEET 3 OF 6 REV. A (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECTORS) TABLE 2B DIMENSION (CONTINU

14、ED) BIN CODE J DIA .010 (.254) K DIA L .005 (.127) M .005 (.127) P R .002 (.051) S MIN 60 SLOPE 317 .078 (1.98) .234 (5.94) .002 (.051) .312 (7.92) .188 (4.78) 75 .251 (6.38) .015 (.381)318 319 .344 (8.74) .297 (7.54) 60 .313 (7.95) 320 (MAXIMUM ALLOWABLE) PIN TIP FLAT IN ACCORDANCE WITH AS39029 .28

15、1 (7.14) .002 (.051) .312 (7.92) .188 (4.78) 75 .251 (6.38) 321 322 .344 (8.74) .297 (7.54) 60 .313 (7.95) 323 .406 (10.31)+.004 (.101) -.003(.076) .020 (.508)324 325 .500 (12.70) +.004 (.101) -.003(.076) 326 327 .641 (16.28) +.004 (.101) -.003(.076) 328 TABLE 3 DESIGN CHARACTERISTICS BIN CODE COLOR

16、 BANDS MATING END SIZE WIRE BARREL SIZE TYPE CLASS 1ST2ND3RD317 ORANGE BROWN VIOLET 6 6 A A 318 ORANGE BROWN GRAY 6N 1/ 6 319 ORANGE BROWN WHITE 6G 1/ 6 320 ORANGE RED BLACK 4 4 321 ORANGE RED BROWN 4N 1/ 4 322 ORANGE RED RED 4G 1/ 4 323 ORANGE RED ORANGE 1/0 1 324 ORANGE RED YELLOW 1/0N 1/ 1 325 OR

17、ANGE RED GREEN 2/0 2/0 326 ORANGE RED BLUE 2/0N 1/ 2/0 327 ORANGE RED VIOLET 4/0 4/0 328 ORANGE RED GRAY 4/0N 1/ 4/0 1/ “N” DESIGNATION INDICATES A NEUTRAL PIN. “G” DESIGNATION INDICATES A GROUNDING PIN. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction

18、or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/48SHEET 4 OF 6 REV. A (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECTORS) TABLE 4 TOOLS BIN CODE BASIC CRIMPING TOOL LOCATOR DIE ASSEMBLY1/ REMOVAL TOOL317, 318, 319 M22520/23-

19、01 M22520/23-10 M22520/23-03 M81969/27-06 320, 321, 322 M22520/23-01 M22520/23-12 M22520/23-04 M81969/27-05 323, 324 M22520/23-01 M22520/23-14 M22520/23-05 M81969/27-03 325, 326 M22520/23-01 M22520/23-15 M22520/23-06 M81969/27-02 327, 328 M22520/23-01 M22520/23-16 M22520/23-07 M81969/27-01 1/ INSTAL

20、LING TOOLS ARE NOT NECESSARY WITH THOSE CONTACTS. TABLE 5 PART NUMBER AND BIN CODE PART NUMBER BIN CODE SUPERSEDED PART NUMBER M39029/48-317 317 MS90559-11M39029/48-318 318 MS90559-12 M39029/48-319 319 MS90559-14 M39029/48-320 320 MS90559-8 M39029/48-321 321 MS90559-9 M39029/48-322 322 MS90559-13 M3

21、9029/48-323 323 MS90559-5 M39029/48-324 324 MS90559-6 M39029/48-325 325 MS90559-3 M39029/48-326 326 MS90559-4 M39029/48-327 327 MS90559-1 M39029/48-328 328 MS90559-2 REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS SPECIFICATION AND THE LATEST ISSUE OF AS39029. 1. DESIGN: CONTACTS SHALL BE DESIG

22、NED IN ACCORDANCE WITH FIGURES 1 THROUGH 3 AND TABLES 1 THROUGH 3. DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY. DIMENSIONS SHOWN APPLY AFTER PLATING. QUALIFICATION: SHALL INCLUDE THE CRIMPING OF THESE CONTACTS UTILIZING MS3448 BUSHINGS TO ACCOMMODATE SMALLER W

23、IRE SIZES. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE .010 INCHES AND 2 DEGREES. SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. TO PROPERLY CRIMP A WIRE OF A SMALLER GAUGE THAN THE CONTACT WIRE BARREL, THE APPROPRIATE M39029/112 BUSHING MUST BE USED. MANUFACTURERS TRADEMARK LOCATION OPTIONAL. 2.

24、 TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 4. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 5. 4. MATERIALS: MATERIALS AND PLATING SHALL BE IN ACCORDANCE WITH AS39029. COPPER ALL

25、OY ASTM B283 & B301. FINISH: SILVER PLATE .0002 INCH THICK MINIMUM IN ACCORDANCE WITH ASTM-B700. USE UNDERPLATE OF .00005 INCH MINIMUM NICKEL IN ACCORDANCE WITH SAE-AMS-QQ-N-290. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted w

26、ithout license from IHS-,-,-AEROSPACE STANDARD AS39029/48SHEET 5 OF 6 REV. A (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECTORS) 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONCENTRICITY: .004 TIR(RFS), MACHINED SURFACES FINIS

27、H 63 MICROINCHES UNLESS OTHERWISE SPECIFIED. CONTACTS MAY BE SOLDERED OR CRIMPED. 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. VIBRATION: CONNECTORS/CONTACTS SHALL BE TESTED IN ACCORDANCE WIT

28、H EIA-364-28. THE FOLLOWING DETAILS SHALL APPLY: a. TEST CONDITION III. b. VIBRATION TO BE CONDUCTED AT STANDARD TEST CONDITIONS, NORMAL LOCKING MEANS, NO SAFETY WIRE SHALL BE USED. c. THE SYSTEM GROUND CONTACTS OF CLASS L GROUNDING CONNECTORS SHALL NOT BE WIRED INTO THE SERIES MONITORING THE CIRCUI

29、T. d. THE CABLE OR WIRE BUNDLE SHALL BE CLAMPED TO NON-VIBRATING POINTS AT LEAST 8 INCHES FROM THE REAR OF THE CONNECTORS. THE CLAMPING LENGTH MAY BE SELECTED OR CHANGED TO AVOID RESONANCE OF THE CABLE OR WIRE. DROP: THE DROP TEST SHALL BE PERFORMED IN ACCORDANCE WITH MIL-DTL-22992 WITH A QUALIFIED

30、MIL-DTL-22992 CONNECTOR. SHOCK: THE HIGH IMPACT SHOCK TEST SHALL BE PERFORMED IN ACCORDANCE WITH MIL-DTL-22992 WITH A QUALIFIED MIL-DTL-22992 CONNECTOR. APPLICATION NOTES: 1. CONTACT MATES DIRECTLY WITH AN AS39029/49 SOCKET CONTACT AS SHOWN IN TABLE 6. TABLE 6. CONTACT MATING PART NUMBERS AS39029/48

31、 BIN CODE MATING AS39029 SLASH SHEET/BIN CODE 317 M39029/49-329318 M39029/49-329 319 M39029/49-330320 M39029/49-331321 M39029/49-331 322 M39029/49-332323 M39029/49-333324 M39029/49-333 325 M39029/49-334326 M39029/49-334 327 M39029/49-335328 M39029/49-335 2. THE ALLOWABLE WIRE BARREL/WIRE SIZE COMBIN

32、ATIONS ARE AS SPECIFIED IN TABLE 7. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/48SHEET 6 OF 6 REV. A (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-

33、DTL-22992 CLASS L CONNECTORS) TABLE 7 ALLOWABLE WIRE BARREL WIRE SIZE COMBINATIONS BIN CODE WIRE BARREL SIZE ALLOWABLE WIRE SIZE REQUIRED BUSHING 317, 318, 319 6 6 - 8 MS3348-6-8L9 MS3348-6-9L 10 MS3348-6-10L320, 321, 322 4 4 -5 MS3348-4-5L 6 MS3348-4-6L8 MS3348-4-8L 333 324 1 1 -2 MS3348-1-2L 6 MS3

34、348-1-6L325 326 2/0 2/0 - 327 328 4/0 4/0 2/0 - MS3348-4/0-2/0L 1. SPECIFICATION NOTES A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBO

35、L TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-