SAE AS 39029 49A-2010 Contacts electrical connector socket crimp removable (for MIL-DTL-22992 class L connectors)《压盖可拆卸的插座电气连接器触头(适用于MIL-DTL-22992 L类连接器)》.pdf

1、AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECTORS) AS39029/49Copyright 2010 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any mean

2、s, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org IS

3、SUED 2000-07REAFFIRMED 2007-01 REVISED 2010-11THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.AFEDERAL SUPPLY CLASS 5935 AS39029/49SHEET 1 OF 5REV. APROCUREMENT SPECIFICATION: AS39029 SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalan

4、dengineering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaff

5、irmed, revised, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/49ARATIONALE REVISE TO INCLUDE COMMENTS RECEIVED BY THE GOVERNMENT AND INDUSTRY, REMOVE GOVERNME

6、NT JARGON, UPDATE REFERENCES, ALIGN SPECIFICATION WITH SAE GUIDELINES, AND REVIEW SPECIFICATION FOR KNOWN TECHNICAL PROBLEMS. NOTICE THE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF SAE AS39029. FIGURE 1 DIMENSIONS AND CONF

7、IGURATION Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/49SHEET 2 OF 5REV. A(R) CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECT

8、ORS) FIGURE 2 WIRE BARREL (BORE BARREL CRIMP DEPTH) TABLE 1A DIMENSIONS BINCODE ADIABDIAMINCDIADDIAMINEDIA+.002-. 001 FDIA329.312 ( 7.92) +.002 (.051) - .001 (.025) .287 (7.29) .234(5.96) .002(.051).180 (4.57) .312 ( 7.92) .286 (7.26) .002(.051) 330331.334 (8.48) .306 (7.77) .281(7.14) .227 (5.77) .

9、334 (8.48) .308 (7.82) 332333 .516 (13.11) .472 (11.99) .406(10.31) +.004(.101)- .003 (.076).359 (9.12) .516 (13.11) .490 (12.45) +.002(.051) - .005 (.127) 334 .586 (14.88) .002 (.051) .541 (13.74) .500(12.70) .408 (10.36) .654 (16.61) .629 (15.98) 335 .680 (17.27) .635 (16.13) .641(16.28) .502 (12.

10、75) .748 (19.00) .723 (18.36) TABLE 1B DIMENSIONS (CONTINUED) BINCODE GDIAHDIAJ.005(.127) KREF L.002 329.342(8.69) .002 (.051) .312 ( 7.92) .002 (.051) 1.158(29.41) 2.206 (56.03) .251 (6.38) 3301.752(44.50) 2.862 (72.69) .313 (7.95) 331.417(10.59) .374 (9.50) 1.158(29.41) 2.206 (56.03) .251 (6.38) 3

11、321.752(44.50) 2.862 (72.69) .313 (7.95) 333.609(15.47) .003 (.076) .506 (12.85) +.004 (.101)- .003 (.076) 1.283(32.59) 2.393 (60.78) 334.688(17.48) .609 (15.47) 335.781(19.84) .750 (19.05) Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking

12、permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/49SHEET 3 OF 5REV. A(R) CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECTORS) TABLE 2 - DESIGN CHARACTERISTICS BINCODE COLOR BANDS MATING ENDSIZEWIREBARRELSIZETYPE CLASS 1ST2ND3RD329 ORANGE RED

13、 WHITE 6 6 A A 330 ORANGE ORANGE BLACK 6G 1/ 6 331 ORANGE ORANGE BROWN 4 4 332 ORANGE ORANGE RED 4G 1/ 4 333 ORANGE ORANGE ORANGE 1/0 1 334 ORANGE ORANGE YELLOW 2/0 2/0 335 ORANGE ORANGE GREEN 4/0 4/0 1/ “G” DESIGNATION INDICATES A GROUNDING SOCKET. TABLE 3 TOOLS BIN CODE BASIC CRIMPING TOOL LOCATOR

14、 DIE ASSEMBLY1/REMOVAL TOOL329 AND 330 M22520/23-01 M22520/23-10 M22520/23-03 M81969/27-06 331 AND 332 M22520/23-01 M22520/23-12 M22520/23-04 M81969/27-05 333 M22520/23-01 M22520/23-14 M22520/23-05 M81969/27-03 334 M22520/23-01 M22520/23-15 M22520/23-06 M81969/27/02335 M22520/23-01 M22520/23-16 M225

15、20/23-07 M81969/27-01 1/ INSTALLING TOOLS ARE NOT NECESSARY WITH THOSE CONTACTS. TABLE 4 PART NUMBER AND BIN CODE PART NUMBER BIN CODE SUPERSEDED PART NUMBER M39029/49-329 329 MS90560-7M39029/49-330 330 MS90560-8 M39029/49-331 331 MS90560-5M39029/49-332 332 MS90560-9 M39029/49-333 333 MS90560-3M3902

16、9/49-334 334 MS90560-2 M39029/49-335 335 MS90560-1REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS SPECIFICATION AND THE LATEST ISSUE OF AS39029. 1. DESIGN CONTACTS SHALL BE DESIGNED IN ACCORDANCE WITH FIGURES 1 AND 2, AND TABLES 1 AND 2. DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS ARE GIVEN FO

17、R GENERAL INFORMATION ONLY. DIMENSIONS SHOWN APPLY AFTER PLATING. QUALIFICATION: SHALL INCLUDE THE CRIMPING OF THESE CONTACTS UTILIZING MS3448 BUSHINGS TO ACCOMMODATE SMALLER WIRE SIZES. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE .010 INCHES AND 2 DEGREES. LOCATING ON THE E DIAMETER, THE CENTER OF E

18、ACH SPRING LEAF, WITHIN .062 OF ITS SLOTTED END, SHALL BE WITHIN .015 TIR AFTER FORMING. TAPER SHALL BE UNIFORM WITHIN .002. INSIDE EDGES OF SLOTS TO BE FREE OF BURRS. TO PROPERLY CRIMP A WIRE OF A SMALLER GAUGE THAN THE CONTACT WIRE BARREL, THE APPROPRIATE M39029/112 BUSHING MUST BE USED. MANUFACTU

19、RERS TRADEMARK LOCATION OPTIONAL. 2. TOOLS TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted wit

20、hout license from IHS-,-,-AEROSPACE STANDARD AS39029/49SHEET 4 OF 5REV. A(R) CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECTORS) 3. PART NUMBERS CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. 4. MATERIALS MATERIALS AND PLATING SHALL BE IN ACCORDA

21、NCE WITH AS39029. COPPER ALLOY CDA191 OR EQUIVALENT. FINISH: SILVER PLATE .0002 INCH THICK MINIMUM IN ACCORDANCE WITH ASTM-B700. USE UNDERPLATE OF .00005 INCH MINIMUM NICKEL IN ACCORDANCE WITH SAE-AMS-QQ-N-290. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONCENTRICITY:

22、.004 TIR(RFS), MACHINED SURFACES FINISH 63 MICROINCHES UNLESS OTHERWISE SPECIFIED. CONTACTS MAY BE SOLDERED OR CRIMPED. PROBE DAMAGE: PROBE DAMAGE SHALL BE PERFORMED IN ACCORDANCE WITH EIA-364-25, FIGURE 3 FIXTURING (INSERT TYPE HOLDING DEVICE) USING MIL-DTL-22992, CLASS L CONNECTORS. 6. ELECTRICAL:

23、 ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. VIBRATION: CONNECTORS/CONTACTS SHALL BE TESTED IN ACCORDANCE WITH EIA-364-28. THE FOLLOWING DETAILS SHALL APPLY: a. TEST CONDITION III. b. VIBRATION TO BE CONDU

24、CTED AT STANDARD TEST CONDITIONS, NORMAL LOCKING MEANS, NO SAFETY WIRE SHALL BE USED.c. THE SYSTEM GROUND CONTACTS OF CLASS L GROUNDING CONNECTORS SHALL NOT BE WIRED INTO THE SERIES MONITORING THE CIRCUIT. d. THE CABLE OR WIRE BUNDLE SHALL BE CLAMPED TO NON-VIBRATING POINTS AT LEAST 8 INCHES FROM TH

25、E REAR OF THE CONNECTORS. THE CLAMPING LENGTH MAY BE SELECTED OR CHANGED TO AVOID RESONANCE OF THE CABLE OR WIRE.DROP: THE DROP TEST SHALL BE PERFORMED IN ACCORDANCE WITH MIL-DTL-22992 WITH A QUALIFIED MIL-DTL-22992 CONNECTOR. SHOCK: THE HIGH IMPACT SHOCK TEST SHALL BE PERFORMED IN ACCORDANCE WITH M

26、IL-DTL-22992 WITH A QUALIFIED MIL-DTL-22992 CONNECTOR. APPLICATION NOTES: 1. CONTACT MATES DIRECTLY WITH AN AS39029/48 PIN CONTACT AS SHOWN IN TABLE 5. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,

27、-AEROSPACE STANDARD AS39029/49SHEET 5 OF 5REV. A(R) CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-22992 CLASS L CONNECTORS) TABLE 5. CONTACT MATING PART NUMBERS AS39029/49 BIN CODE MATING AS39029 SLASH SHEET/BIN CODE 329 M39029/48-317330 M39029/48-319331 M39029/48-320332 M3902

28、9/48-322333 M39029/48-323334 M39029/48-325335 M39029/48-3272. THE ALLOWABLE WIRE BARREL/WIRE SIZE COMBINATIONS ARE AS SPECIFIED IN TABLE 6. TABLE 6 ALLOWABLE WIRE BARREL WIRE SIZE COMBINATIONS BIN CODE WIRE BARREL SIZE ALLOWABLE WIRE SIZE REQUIRED BUSHING 329 AND 330 6 6 - 8 MS3348-6-8L9 MS3348-6-9L

29、 10 MS3348-6-10L331 AND 332 4 4 -5 MS3348-4-5L 6 MS3348-4-6L8 MS3348-4-8L 333 1 1 -2 MS3348-1-2L 6 MS3348-1-6L334 2/0 2/0 - 335 4/0 4/02/0- MS3348-4/0-2/0L 1. SPECIFICATION NOTES A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISION

30、S, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-