SAE AS 39029 63E-2015 CONTACTS ELECTRICAL CONNECTOR SOCKET CRIMP REMOVABLE (FOR MIL-DTL-24308 CONNECTORS).pdf

1、AEROSPACE STANDARDCONTACTS, ELECTRICAL CONNECTOR,SOCKET, CRIMP REMOVABLE(FOR MIL-DTL-24308 CONNECTORS)AS39029/63Copyright 2015 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, me

2、chanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2000-07 REAFFIRM

3、ED2006-10REVISED2015-12THIRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8C1REV.EFEDERAL SUPPLY CLASS5935AS39029/63SHEET 1 OF 4REV.E PROCUREMENT SPECIFICATION: AS39029SAE Technical StandardsBoardRulesprovidethat:“ThisreportispublishedbySAE toadvancethestateoftechnicalandengineering sciences. The use of thisr

4、eport isentirelyvoluntary, andits applicability andsuitability for any particularuse, includingany patent infringement arising therefrom,is the soleresponsibility of theuser.”SAE reviewseachtechnical reportatleasteveryfiveyearsatwhichtimeitmayberevised,reaffirmed,stabilized,orcancelled.SAEinvites yo

5、urwritten comments andsuggestions.SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/63ERATIONALEREVISION IS REQUIRED TO CORRECT THE BIN CODE 928 COLORS FROM “BLUE-GREEN-BLUE” TO “WHITE-RED-GRAY”. THIS CHANGE WAS OVERLOOKED

6、DURING THE BIN CODE NUMBER CHANGE.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS39029. FIGURE 1 - DIMENSIONS AND CONFIGURATIONINCHES MM INCHES MM INCHES MM INCHES MM.003 0.08 .0415 1.054 .071 1.80 .290 7.37.007 0.1

7、8 .043 1.09 .073 1.85 .310 7.87.025 0.64 .046 1.17 .082 2.08 .373 9.47.029 0.74 .049 1.24 .085 2.16 .379 9.63.033 0.84 .055 1.40 .150 3.81 .536 13.61.039 0.99 .065 1.65 .185 4.70.040 1.02 .068 1.73 .189 4.80.041 1.04 .069 1.75 .194 4.93AEROSPACE STANDARDAS39029/63SHEET 2 OF 4REV.ECONTACTS, ELECTRICA

8、L CONNECTOR,SOCKET, CRIMP REMOVABLE(FOR MIL-DTL-24308 CONNECTORS)TABLE 1 - DESIGN CHARACTERISTICSBIN CODECOLOR BANDS MATINGEND SIZEWIREBARREL SIZE TYPE CLASS1ST2ND3RD368 ORANGE BLUE GRAY 20 20 A A928 1/ WHITE RED GRAY 20 20 A A1/ CONTACT IS INTENDED FOR USE WITH MIL-DTL-24308 CLASS M AND N NON-MAGNE

9、TIC CONNECTORS ONLY. THE FINISH SHALL BE GOLD PLATING IN ACCORDANCE WITH ASTM B488, TYPE II, CODE C, CLASS 1.27 OVER A SUITABLE UNDERPLATE. SILVER AND/OR NICKEL SHALL NOT BE USED AS AN UNDERPLATE.TABLE 2 - TOOLSBIN CODE BASIC CRIMPING POSITIONERINSTALLING AND REMOVAL TOOLS368, 928 M22520/2-01 M22520

10、/2-08M81969/39-01ORM81969/1-02TABLE 3 - PART NUMBERBIN CODE PART NUMBERSUPERSEDED PART NUMBER368 M39029/63-368 M24308/10-1928 M39029/63-928 -REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS39029.1. DESIGN:CONTACTS SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1

11、AND TABLE 1. DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY. DIMENSIONS SHOWN APPLY AFTER PLATING. MACHINED SURFACES TO HAVE 63 (RA) OR BETTER PER ASME B46.1 UNLESS OTHERWISE SPECIFIED. REMOVE ALL BURRS AND SHARP EDGES .003 INCH (0.08 MM) MAXIMUM UNLESS OTHERWISE

12、 SPECIFIED. ALL DIAMETERS TO BE CONCENTRIC WITH EACH OTHER WITHIN .004 INCH (0.10 MM) TIR. THE MECHANICAL PRESSURE MEMBER SHALL BE SHROUDED. HOODS, IF USED, SHALL CONFORM TO THE REQUIREMENTS SPECIFIED HEREIN. MAXIMUM ALLOWABLE GAP BETWEEN HOOD AND BODY OF CONTACT IS .010 INCH (0.254 MM). AN ALTERNAT

13、E DESIGN OF THE WIRE BARREL LEAD-IN ANGLE SHALL BE AS FOLLOWS: SIZE 20 - BLEND RADIUS .015 INCHES .005 INCHES.2. TOOLS:TOOLS REQUIRED FOR CRIMPING CONTACTS TO THE WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 2. 3. PART NUMBERS:CONTACT PART NUMBERS SHALL

14、BE IN ACCORDANCE WITH TABLE 3. SUPERSEDED PART NUMBERS ARE AS SPECIFIED.4. MATERIALS:MATERIALS SHALL BE IN ACCORDANCE WITH AS39029.OUTGASSING REQUIREMENT:PART NUMBER M39029/63-928 SHALL MEET THE OUTGASSING REQUIREMENTS OF ASTM E595. THE REQUIREMENT MAY BE VERIFIED BY CERTIFICATION. CONTACT THE QUALI

15、FYING ACTIVITY FOR DETAILS CONCERNING THE CERTIFICATION PROCESS.AEROSPACE STANDARDAS39029/63SHEET 3 OF 4REV.ECONTACTS, ELECTRICAL CONNECTOR,SOCKET, CRIMP REMOVABLE(FOR MIL-DTL-24308 CONNECTORS)RESIDUAL MAGNETISM REQUIREMENT:PART NUMBER M39029/63-928 SHALL ALSO MEET THE RESIDUAL MAGNETISM. CONTACT HO

16、ODS MAY BE OF AN ALTERNATEMATERIAL TO MEET THE RESIDUAL MAGNETISM REQUIREMENT, HOWEVER THE CONTACTS MUST MEET ALL OTHER REQUIREMENTS OF AS39029 AND THIS DETAIL SHEET. WHEN TESTED WITH THE APPLICABLE MIL-DTL-24308 CONNECTOR, THERESIDUAL MAGNETISM SHALL NOT EXCEED 200 GAMMA. THE FOLLOWING DETAILS SHAL

17、L APPLY:ACCEPTABLE TEST METHOD. CONNECTOR SHALL BE FULLY ASSEMBLED BEFORE TESTING. THE RESIDUAL MAGNETISM TEST SHALL BE PERFORMED IN A MAGNETICALLY QUIET AREA, I.E., WHERE MACHINES, ELECTRONIC EQUIPMENT, VEHICLES, AND PERSONNEL TRAFFIC ARE RESTRICTED. REFER TO THE TEST ARRANGEMENT OF FIGURE 2 AND PR

18、OCEED AS FOLLOWS:a. WARM UP THE MILLIAMMETER OR FLUX METER FOR A MINIMUM OF 15 MINUTES.b. MOUNT THE MAGNETOMETER PROBE IN A NON-MAGNETIC STAND IN A HORIZONTAL POSITION AT FULL CABLE LENGTHFROM THE MILLIAMMETER.c. WITH THE METER PRESET TO THE APPROPRIATE SCALE, ALIGN THE PROBE IN A MAGNETIC E-W DIREC

19、TION OR ORIENT TO OBTAIN A ZERO READING ON THE METER.d. PASS THE CONNECTOR SPECIMEN THREE TIMES BETWEEN THE POLES OF A MAGNET WITH A FIELD STRENGTH OF 5000 GAUSS 5%. THE CONNECTOR SHALL NOT CONTACT THE POLE PIECES.e. IMMEDIATELY PLACE THE CONNECTOR TO WITHIN ONE-EIGHT (1/8) INCH OF THE PROBE TIP AND

20、 ORIENT THE SPECIMEN FOR A MAXIMUM MAGNETISM READING. THE MEASUREMENT UNIT SHALL BE IN GAMMA, WHERE ONE GAMMA IS EQUIVALENT TO 1 X 10-5GAUSS.FIGURE 2 - RESIDUAL MAGNETISM TEST ARRANGEMENTAN ALTERNATIVE RESIDUAL MAGNETISM TEST METHOD MAY BE USED WITH APPROVAL FROM THE QUALIFYING ACTIVITY.5. MECHANICA

21、L:MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029.6. ELECTRICAL:ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029.7. ENVIRONMENTAL:ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029.AEROSPACE STANDARDAS39029/63SHEET 4 OF 4REV.ECONTACTS, ELECTRICAL CONNECTOR,SOCKET, CRIMP

22、REMOVABLE(FOR MIL-DTL-24308 CONNECTORS)VIBRATION: IN ACCORDANCE WITH TEST PROCEDURE EIA-364-28, TEST CONDITION IV, AS REQUIRED BY MIL-DTL-24308. ALL CONTACTS SHALL BE WIRED IN SERIES WITH AT LEAST 100 MILLIAMPERES OF CURRENT ALLOWED TO FLOW. A SUITABLE INSTRUMENT SHALL BE EMPLOYED TO MONITOR THE CUR

23、RENT FLOW AND TO INDICATE ANY DISCONTINUITY OR INTERRUPTION OF CURRENT FLOW.SHOCK: IN ACCORDANCE WITH TEST PROCEDURE EIA-364-27, TEST CONDITION E, AS REQUIRED BY MIL-DTL-24308.8. QUALIFICATION:QUALIFICATION SHALL BE IN ACCORDANCE WITH AS39029 AND AS REQUIRED HEREIN.APPLICATION NOTES:1. CONTACT MATES

24、 DIRECTLY WITH AN AS39029/64 PIN CONTACT AS SHOWN IN TABLE 4.TABLE 4 - CONTACT MATING PART NUMBERSAS39029/63 BIN CODE MATING AS39029 SLASH SHEET/BIN CODE-368 M39029/64-369-928 M39029/64-9682. M39029/63-928 IS INTENDED FOR USE WITH MIL-DTL-24308 NON-MAGNETIC CONNECTORS, CLASS M AND N ONLY.SPECIFICATI

25、ON NOTES:1. REVISION INDICATOR:A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THELEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.