SAE AS 39029 64B-2015 CONTACTS ELECTRICAL CONNECTOR PIN CRIMP REMOVABLE (FOR MIL-DTL-24308 CONNECTORS).pdf

1、AEROSPACE STANDARDCONTACTS, ELECTRICAL CONNECTOR,PIN, CRIMP REMOVABLE(FOR MIL-DTL-24308 CONNECTORS)AS39029/64Copyright 2015 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mecha

2、nical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2000-07REAFFIRMED 2

3、006-10REVISED2015-08THIRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8C1REV. BFEDERAL SUPPLY CLASS5935AS39029/64SHEET 1 OF 4REV.BPROCUREMENT SPECIFICATION: AS39029SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofth

4、is reportis entirely voluntary, and its applicability and suitability for any particularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed,stabilized, or cance

5、lled. SAEinvites your written comments and suggestions.SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/64BRATIONALELIMITED SCOPE REVISION IS REQUIRED TO CHANGE THE NON-MAGNETIC BIN CODE PART NUMBER FROM 657 TO 968 (AND CH

6、ANGE THE BAND COLORS) TO ALLOW THE USE OF AVAILABLE NON-OUTGASSING INKS FOR THE COLOR BANDS AND TO CHANGE TABLE 1 FOOTNOTE 1 TO ALIGN WITH RECOMMENDED WORDING FOR THE AS39029/58 NON-MAGNETIC PART NUMBER FOOTNOTE. THE TABLE 4 MATING BIN CODE REQUIRES A CHANGE TO LIST THE UPDATED BIN CODE FOR THE MATI

7、NG PART NUMBER.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS39029.INCHES MM INCHES MM INCHES MM INCHES MM.003 0.08 .043 1.09 .071 1.80 .321 8.15.007 0.18 .046 1.17 .073 1.85 .325 8.26.025 0.64 .049 1.24 .082 2.08

8、.549 13.94.029 0.74 .055 1.40 .085 2.16.033 0.84 .065 1.65 .150 3.81.039 0.99 .068 1.73 .185 4.70.040 1.02 .069 1.75 .189 4.80.041 1.04 .070 1.78 .194 4.93FIGURE 1 - DIMENSIONS AND CONFIGURATIONAEROSPACE STANDARD AS39029/64SHEET 2 OF 4REV.BCONTACTS, ELECTRICAL CONNECTOR,PIN, CRIMP REMOVABLE(FOR MIL-

9、DTL-24308 CONNECTORS)TABLE 1 - DESIGN CHARACTERISTICSBIN CODECOLOR BANDS MATING END SIZEWIRE BARREL SIZE TYPE CLASS1ST 2ND 3RD369 ORANGE BLUE WHITE 20 20 A A968 1/ WHITE BLUE GRAY 20 20 A A1/ FINISH SHALL BE GOLD PLATING IN ACCORDANCE WITH ASTM B488, TYPE II, CODE C, CLASS 1.27 OVER A SUITABLE UNDER

10、PLATE. SILVER AND NICKEL SHALL NOT BE USED AS AN UNDERPLATE ON CLASSES M & N. THIS FINISH IS INTENDED FOR USE WITH MIL-DTL-24308 NON-MAGNETIC CONNECTORS, CLASS M AND N ONLY.TABLE 2 - TOOLSBIN CODE BASIC CRIMPING POSITIONERINSTALLING AND REMOVAL TOOLS369, 968 M22520/2-01 M22520/2-08 M81969/39-01M8196

11、9/1-02TABLE 3 - PART NUMBERBIN CODE AS39029 PART NUMBERSUPERSEDED PART NUMBER369 M39029/64-369 M24308/10-1968 M39029/64-657 -REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS39029.1. DESIGN:CONTACTS SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLE 1. DIM

12、ENSIONS ARE IN INCHES. METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY. DIMENSIONS SHOWN APPLY AFTER PLATING. MACHINED SURFACES TO HAVE 63 (RA) OR BETTER PER USASI B46.1 UNLESS OTHERWISE SPECIFIED. REMOVE ALL BURRS AND SHARP EDGES .003 (0.08 MM) MAXIMUM UNLESS OTHERWISE SPECIFIED. ALL DIAM

13、ETERS TO BE CONCENTRIC WITH EACH OTHER WITHIN .004 (0.10 MM) TIR.2. TOOLS:TOOLS REQUIRED FOR CRIMPING CONTACTS TO THE WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 2.3. PART NUMBERS:CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 3. SUPERSEDED PART

14、 NUMBERS ARE AS SPECIFIED.4. MATERIALS:MATERIALS SHALL BE IN ACCORDANCE WITH AS39029.OUTGASSING REQUIREMENT:PART NUMBER M39029/64-657 SHALL MEET THE OUTGASSING REQUIREMENTS OF ASTM E595. THE REQUIREMENT MAY BE VERIFIED BY CERTIFICATION. CONTACT THE QUALIFYING ACTIVITY FOR DETAILS CONCERNING THE CERT

15、IFICATION PROCESS.AEROSPACE STANDARD AS39029/64SHEET 3 OF 4REV.BCONTACTS, ELECTRICAL CONNECTOR,PIN, CRIMP REMOVABLE(FOR MIL-DTL-24308 CONNECTORS)RESIDUAL MAGNETISM REQUIREMENT:PART NUMBER M39029/64-657 SHALL ALSO MEET THE RESIDUAL MAGNETISM. WHEN TESTED WITH THE APPLICABLE MIL-DTL-24308CONNECTOR, TH

16、E RESIDUAL MAGNETISM SHALL NOT EXCEED 200 GAMMA. THE FOLLOWING DETAILS SHALL APPLY:ACCEPTABLE TEST METHOD.CONNECTOR SHALL BE FULLY ASSEMBLED BEFORE TESTING. THE RESIDUAL MAGNETISM TEST SHALL BE PERFORMED IN A MAGNETICALLY QUIET AREA, I.E., WHERE MACHINES, ELECTRONIC EQUIPMENT, VEHICLES, AND PERSONNE

17、L TRAFFIC ARE RESTRICTED. REFER TO THE TEST ARRANGEMENT OF FIGURE 2 BELOW AND PROCEED AS FOLLOWS:a. WARM UP THE MILLIAMMETER OR FLUX METER FOR A MINIMUM OF 15 MINUTES.b. MOUNT THE MAGNETOMETER PROBE IN A NON-MAGNETIC STAND IN A HORIZONTAL POSITION AT FULL CABLE LENGTHFROM THE MILLIAMMETER.c. WITH TH

18、E METER PRESET TO THE APPROPRIATE SCALE, ALIGN THE PROBE IN A MAGNETIC E-W DIRECTION OR ORIENT TO OBTAIN A ZERO READING ON THE METER.d. PASS THE CONNECTOR SPECIMEN THREE TIMES BETWEEN THE POLES OF A MAGNET WITH A FIELD STRENGTH OF 5000 GAUSS 5%. THE CONNECTOR SHALL NOT CONTACT THE POLE PIECES.e. IMM

19、EDIATELY PLACE THE CONNECTOR TO WITHIN ONE-EIGHT (1/8) INCH OF THE PROBE TIP AND ORIENT THE SPECIMEN FOR A MAXIMUM MAGNETISM READING. THE MEASUREMENT UNIT SHALL BE IN GAMMA, WHERE ONE GAMMA IS EQUIVALENT TO 1 X 10-5 GAUSS.FIGURE 2 - RESIDUAL MAGNETISM TEST ARRANGEMENTAN ALTERNATIVE RESIDUAL MAGNETIS

20、M TEST METHOD MAY BE USED WITH APPROVAL FROM THE QUALIFYING ACTIVITY.5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. AEROSPACE STANDARD AS39029/64SHEET 4 OF 4REV.BCONTACTS, ELECTRICAL CONNECTOR,PIN, C

21、RIMP REMOVABLE(FOR MIL-DTL-24308 CONNECTORS)7. ENVIRONMENTAL:ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029.VIBRATION: IN ACCORDANCE WITH TEST PROCEDURE EIA-364-28, TEST CONDITION IV, AND AS REQUIRED BY MIL-DTL-24308.ALL CONTACTS SHALL BE WIRED IN SERIES WITH AT LEAST 100 MILLIAMPERES

22、OF CURRENT ALLOWED TO FLOW. A SUITABLE INSTRUMENT SHALL BE EMPLOYED TO MONITOR THE CURRENT FLOW AND TO INDICATE ANY DISCONTINUITY OR INTERRUPTION OF CURRENT FLOW.SHOCK: IN ACCORDANCE WITH TEST PROCEDURE EIA-364-27, TEST CONDITION E, AND AS REQUIRED BY MIL-DTL-24308.8. QUALIFICATION:QUALIFICATION SHA

23、LL BE IN ACCORDANCE WITH AS39029 AND AS REQUIRED HEREIN.APPLICATION NOTES:1. CONTACT MATES DIRECTLY WITH AN AS39029/63 SOCKET CONTACT AS SHOWN IN TABLE 4.TABLE 4 - CONTACT MATING PART NUMBERSAS39029/64 BIN CODE MATING AS39029 SLASH SHEET/BIN CODE-369 M39029/63-368-968 M39029/63-9282. M39029/64-657 I

24、S INTENDED FOR USE WITH MIL-DTL-24308 NON-MAGNETIC CONNECTORS, CLASS M AND N ONLY.SPECIFICATION NOTES:1. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.