SAE AS 39029 74A-2009 Contacts electrical connectors pin solder removable shielded size 12 (for MIL-DTL-83723 series III MIL-DTL-26482 series 2 MIL-DTL-83733 and MIL-DTL-83527 conn.pdf

1、 AEROSPACE STANDARD ( R ) CONTACTS, ELECTRICAL CONNECTORS, PIN, SOLDER, REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MIL-DTL-83733 AND MIL-DTL-83527 CONNECTORS)AS39029/74Copyright 2009 SAE International All rights reserved. No part of this publication may be re

2、produced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 72

3、4-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 2000-07REAFFIRMED 2006-10 REVISED 2009-06THIRD ANGLE PROJECTION CUSTODIAN: AE-8C1 REV.A FEDERAL SUPPLY CLASS 5935 AS39029/74SHEET 1 OF 5 REV. A PROCUREMENT SPECIFICATION: AS39029SAE TechnicalStandards Board Rules prov

4、ide that: “This report is published by SAE toadvance thestate of technical andengineering sciences. Theuse of thisreport is entirely voluntary, andits applicabilityandsuitability forany particularuse, including any patent infringement arising therefrom, is thesole responsibility oftheuser.”SAE revie

5、ws each technical report at least every five yearsat which time it may be reaffirmed, revised, orcancelled. SAE invites yourwritten commentsandsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/74A RATIONALE REV

6、ISE TO INCLUDE COMMENTS RECEIVED BY THE GOVERNMENT AND INDUSTRY, REMOVE GOVERNMENT JARGON, UPDATE SPECIFICATION REFERENCES, REVISE DRAWING, AND REVIEW SPECIFICATION FOR KNOWN TECHNICAL PROBLEMS. NOTICE THE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SH

7、EET AND THE LATEST ISSUE OF SAE AS39029. FIGURE 1 - CONNECTOR CONTACT Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/74SHEET 2 OF 5 REV. A ( R ) CONTACTS, ELECTRICAL CONNE

8、CTORS, PIN, SOLDER, REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MIL-DTL-83733 AND MIL-DTL-83527 CONNECTORS) TABLE I - DESIGN AND CHARACTERISTICS BIN CODE COLOR BAND CABLE ACCOMMODATION (SEE FIGURE 2) TEST CABLES TYPE CLASS1ST2ND3RDA 1/ B 2/C 3/ D 4/ SHIELD PRE

9、PARATION TECHNIQUE 399 ORANGE WHITE WHITE .026 (.66) MAX .011 (.28) MIN .105 (2.67) MAX .093 (2.36) MIN .124 (3.15) MAX .112 (2.84) MIN .145 (3.68) MAX .120 (3.05) MIN STRAIGHT M17/095-RG180 D A 400 YELLOW BLACK BLACK .026 (.66) MAX .011 (.28) MIN .081 (2.06) MAX .055 (1.40) MIN .099 (2.51) MAX .077

10、 (1.96) MIN .140 (3.56) MAX .094 (2.39) MIN STRAIGHT M17/094-RG179 RAYCHEM 9530H1024-9 5/ .026 (.66) MAX .011 (.28) MIN .045 (1.14) MAX .030 (.76) MIN .099 (2.51) MAX .077 (1.96) MIN AFTER FOLDBACK.145 (3.68) MAX .094 (2.39) MIN AFTER BUILD-UPFOLDBACK M17/093-RG178 401 YELLOW BLACK BROWN 24 AND 26 A

11、WG TWISTED PAIR N/A TWISTED PAIR 24 AND 26 AWG PER MIL-DTL-55021 1/ A. CONDUCTOR DIAMETER 2/ B. DIELECTRIC DIAMETER 3/ C. SHIELD DIAMETER 4/ D. JACKET DIAMETER 5/ OR EQUIVALENT TABLE 2 - TOOLS BIN CODE STANDARD FIXTURE REPAIR FIXTURE HEATING TOOL INSTALLING AND REMOVAL TOOL BASIC FIXTURE ADAPTER 399

12、 400, 401 AD-1319 RAYCHEM 1/ AT-1319-19 RAYCHEM 1/ AD-1494 RAYCHEM 1/ M83521/5-04 1/ M81969/14-04 1/ OR EQUIVALENT TABLE 3 - CONTACT ENGAGEMENT AND SEPARATION FORCE TEST PIN DIAMETER (INCH) MINIMUM SEPARATION FORCE (OUNCES) MAXIMUM ENGAGEMENT FORCE (OUNCES) MAXIMUM AVERAGE ENGAGEMENT FORCE (OUNCES)

13、 INITIAL AFTER CONDITIONING INITIAL AFTER CONDITIONING INITIAL AFTER CONDITIONING .0295 (0.75) +.0000 (0.00) -.0001 (0.00) N/A N/A 16 20 N/A N/A .0280 (0.71) +.0001 (0.00) -.0000 (0.00) 0.5 0.4 N/A N/A N/A N/A Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reprodu

14、ction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/74SHEET 3 OF 5 REV. A ( R ) CONTACTS, ELECTRICAL CONNECTORS, PIN, SOLDER, REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MIL-DTL-83733 AND MIL-DTL-83527 CONNECTORS) TABLE 4 - CO

15、NTACT RESISTANCE BIN CODE CABLE ACCOMMODATED TEST CURRENT (AMPS) 1/ MAXIMUM VOLTAGE DROP (MILLIVOLTS) 25 +3, -0C 25 +3, -0C 2/ 125 +3, -0C INNER OUTER INNER OUTER INNER OUTER 399 M17/095-RG180 1 120 13 144 16 204 22 400 M17/093-RG178 M17/094-RG179 1 120 13 144 16 204 22 9530H1024-9 3/ RAYCHEM 1 60 5

16、 72 6 90 7.5 401 24 AWG TWISTED PAIR 3 57 49 68 59 97 83 26 AWG TWISTED PAIR 2 63 51 76 61 107 87 1/ AMMETER ACCURACY OF 2% 2/ AFTER CONDITIONING 3/ OR EQUIVALENT TABLE 5 - CONDUCTOR RETENTION BIN CODE CABLES ACCOMMODATED MINIMUM TENSILE LOAD (POUNDS) 1/ INNER CONTACT OUTER CONTACT 399 M17/095-RG180

17、 4.5 20.0 400 M17/093-RG178 5.2 6.5 M17/094-RG179 16.0 RAYCHEM 9530H1024-9 2/ 5.5 19.5 401 24 AWG TWISTED PAIR 15.0 15.0 26 AWG TWISTED PAIR 10.5 10.5 1/ BREAKAGE OF CABLE OUTSIDE OF SOLDER JOINT SHALL BE CONSIDERED PASSING. 2/ OR EQUIVALENT TABLE 6 - PART NUMBER PART NUMBER BIN CODE SUPERSEDES M390

18、29/74-399 399 M39029/74-12A M39029/74-400 400 M39029/74-12CM39029/74-401 401 M39029/74-12BCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/74SHEET 4 OF 5 REV. A ( R ) CONTAC

19、TS, ELECTRICAL CONNECTORS, PIN, SOLDER, REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MIL-DTL-83733 AND MIL-DTL-83527 CONNECTORS) FIGURE 2 - CABLE PREPARATION REQUIREMENTS: 1. DESIGN AND CONSTRUCTION: CONTACTS SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TA

20、BLE 1. DIMENSIONS ARE IN INCHES, METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY. DIMENSIONS SHOWN APPLY AFTER PLATING 2. TOOLS: TOOLS REQUIRED FOR TERMINATING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 2. 3. PART NUMBERS: CONTACT

21、 PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 6. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029. SOLDER TYPE: J-STD-006, SN60 OR SN63. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT ENGAGEMENT AND SEPARATION

22、 FORCES (SOCKET CONTACT ONLY): SEE TABLE 3. THE ENGAGEMENT DEPTH SHALL BE AS ENCOUNTERED IN NORMAL SERVICE. THE TEST PINS SHALL BE IN ACCORDANCE WITH SAE AS31971 EXCEPT THE DIAMETERS SHALL BE AS SPECIFIED IN TABLE 3. CONDUCTOR RETENTION (TENSILE STRENGTH TEST) IN ACCORDANCE WITH TABLE 5. 6. ELECTRIC

23、AL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. LOW SIGNAL LEVEL CONTACT RESISTANCE: 20 MILLIOHMS, MAXIMUM. TESTED WITH 24 AWG TWISTED PAIR. CONTACT RESISTANCE: SEE TABLE 4. DIELECTRIC WITHSTANDING VOLTAGE: 900 V RMS, MINIMUM, AT SEA LEVEL. Copyright SAE International Provided by IHS

24、under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/74SHEET 5 OF 5 REV. A ( R ) CONTACTS, ELECTRICAL CONNECTORS, PIN, SOLDER, REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III, MIL-DTL-26482 SERIES 2, MIL-DTL-83

25、733 AND MIL-DTL-83527 CONNECTORS) 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. RANDOM VIBRATION: CONNECTORS SHALL BE TESTED IN ACCORDANCE WITH EIA-364-28. THE FOLLOWING DETAILS SHALL APPLY: a. TEST CONDITION VI, LETTER J b. VIBRATION TO BE CONDUCTED AT STANDARD TES

26、T CONDITIONS c. DURATION SHALL BE 8 HOURS IN THE LONGITUDINAL DIRECTION AND 8 HOURS IN A PERPENDICULAR DIRECTION FOR A TOTAL OF 16 HOURS. SHOCK (SPECIFIED PULSE): METHOD EIA-364-27, TEST CONDITION D. 8. ASSEMBLY INSTRUCTIONS: MANUFACTURERS RECOMMENDED ASSEMBLY INSTRUCTIONS SHALL BE SHIPPED WITH UNIT

27、 PACKAGE. SEE FIGURE 2 FOR CABLE PREPARATION. 9. CABLE ACCOMMODATION: SEE TABLES 1, 4, AND 5. APPLICATION NOTES: 1. CONTACT MATES DIRECTLY WITH AN AS39029/73 SOCKET AS SHOWN IN TABLE 7. WHEN THIS CONTACT IS USED IN MIL-DTL-83723 SERIES III CONNECTORS, INTERMATEABILITY CANNOT BE ACHIEVED WITH MIL-DTL

28、26500 CONNECTORS. TABLE 7 - CONTACT MATING PART NUMBERS AS39029/74 BIN CODE MATING AS39029 SLASH SHEET/BIN CODE -399 M39029/73-396-400 M39029/73-397-401 M39029/73-3982. CONTACTS MANUFACTURED TO PREVIOUS REVISIONS OF THIS SPECIFICATION ARE NOT RECOMMENDED FOR USE. SPECIFICATION NOTES: A CHANGE BAR (

29、) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-