SAE AS 39029 94B-2011 CONTACTS ELECTRICAL CONNECTOR SOCKET CRIMP REMOVABLE (FOR MIL-DTL-83527 CONNECTORS)《卷边可去除的电接头和插座的触头(MIL-DTL-83527 连接器)》.pdf

1、 AEROSPACE STANDARD CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-83527 CONNECTORS) AS39029/94Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electron

2、ic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2000-07

3、REVISED2011-10REAFFIRMED 2017-05THIRD ANGLE PROJECTION CUSTODIAN: SAE AE-8/AE-8C1 REV.B FEDERAL SUPPLY CLASS 5999 AS39029 SHEET 1 OF 4 REV. B PROCUREMENT SPECIFICATION: AS39029 6$(7HFKQLFDO6WDQGDUGV%RDUG5XOHVSURYLGHWKDW7KLVUHSRUWLVSXEOLVKHGby SAEtoadvance thestate of technicaland engineering science

4、s. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is the sole responsibility oIWKHXVHUSAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabil

5、ized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS39029/94B RATIONALE AS39029/94B HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. NOTICE THE REQUIREMENT

6、S FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF: SAE AS39029. D UTESFFHOODELECTRICALENGAGEMENTL NOMJ RADMAXDETAIL APZKRAD MAXTRANSITIONALCHAMFER OR BLENDED RADIUSCOLOR BANDS5040CAAAGBJ RAD MAXMH DIAONE WALLK RAD MAX(OUTSIDE RAD)MANUFACTU

7、RERS SYMBOLOR TRADEMARK(LOCATION OPTIONAL)PBIN 601 & 602 WIRE BARREL.125MAXDREF.062.060 DIADETAIL A: OPTIONAL DESIGN BIN 601AXNSOCKET SIDE (ALL BIN CODES) AND WIRE BARREL SIDE (BIN 603 & 604)NFIGURE 1 - AS39029/94 SOCKET CONTACT AEROSPACE STANDARD AS39029/94 SHEET 2 OF 4 CONTACTS, ELECTRICAL CONNECT

8、OR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-83527 CONNECTORS) REV. B TABLE 1 - CONTACT DIMENSIONS BIN CODE A DIA B DIA C DIA D DIA E DIA (MIN ONLY) G DIA H DIA J RAD K RAD L (NOM) 601 (22-22) .052 .050 .0375 .0340 .070 (1.78) .068 (1.73) .061 .059 .031 .047 .041 .022 .018 .002 .003 .650 (16.51) .630 (1

9、6.00) 602 (20-20) .068 .065 .0460 .0430 .084 (2.13) .082 (2.08) .074 .068 .0415 .058 .052 .033 .025 .002 .003 .918 (23.32) .898 (22.81) 603 (16-16) .103 .101 .068 .066 .134 (3.40) .130 (3.30) .113 .106 .064 .090 .080 .042 .036 .003 .005 .965 (24.51) 604 (12-12) .151 .148 .102 .098 .190 (4.83) .186 (

10、4.72) .161 .158 .0955 .140 .130 .042 .036 .003 .005 .965 (24.51) TABLE 1 - CONTACT DIMENSIONS (CONTINUED) BIN CODE M MIN N P S T MIN U MAX X Z AA DIA FF MIN 601 (22-22) N/A .165 .135 .237 .231 .410 .401 .280 .043 .034 .029 .161 .132 - .043 602 (20-20) N/A .190 .150 .165 .155 .750 .745 .325 .041 .034

11、 .029 .069 .054 N/A .056 603 (16-16) .150 .290 .250 .257 .245 .718 .710 .468 .060 .048 .044 .083 .069 .111 .107 .086 604 (12-12) .150 .290 .250 .257 .245 .718 .710 .468 .060 .048 .044 .083 .069 .158 .155 .116 TABLE 2 - MARKING AND DESIGN CHARACTERISTICS BIN CODE COLOR BANDS MATING END SIZE WIRE BARR

12、EL SIZE TYPE CLASS 1ST 2ND 3RD 601 BLUE BLACK BROWN 22 22 A B 602 BLUE BLACK RED 20 20 603 BLUE BLACK ORANGE 16 16 604 BLUE BLACK YELLOW 12 12 AEROSPACE STANDARD AS39029/94 SHEET 3 OF 4 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-83527 CONNECTORS) REV. B TABLE 3 - TOOL REQUI

13、REMENTS BIN CODE BASIC CRIMPING TOOL POSITIONER INSTALLING TOOL REMOVAL TOOL 601 M22520/2-01 M22520/2-23 M81969/1-01 M81969/1-01 602 M22520/2-01 M22520/2-08 M81969/1-02 M81969/1-02 M22520/7-01 M22520/7-02 603 M22520/1-01 M22520/1-02 BLUE M81969/1-03 M81969/1-03 M22520/7-01 M22520/7-03 604 M22520/1-0

14、1 M22520/1-11 N/A M81969/28-02 TABLE 4 - CONTACT ENGAGEMENT AND SEPARATION FORCES BIN Code Mating end size Initial After conditioning Minimum separation force (ounces) Maximum average engagement force (ounces) Maximum engagement force (ounces) Minimum separation force (ounces) Maximum average engage

15、ment force (ounces) Maximum engagement force (ounces) Minimum diameter AS31971 pin Maximum diameter AS31971 pin Maximum diameter AS31971 pin Maximum diameter AS31971 pin Maximum diameter AS31971 pin Maximum diameter AS31971 pin 601 22 0.75 2.50 3.0 0.60 2.75 4.0 602 20 0.75 5.0 6.0 0.60 6.00 7.0 603

16、 16 2.00 9.0 12.0 1.0 11.5 15.0 604 12 3.00 12.0 15.0 2.0 14.5 18.0 TABLE 4 - PART NUMBERS AS39029 PART NUMBER BIN CODE SUPERSEDED PART NUMBER(S) M39029/94-601 601 M39029/94-602 602 M39029/94-603 603 M39029/94-604 604 DETAIL SPECIFICATION REQUIREMENTS: 1. DESIGN: CONTACT SHALL BE DESIGNED IN ACCORDA

17、NCE WITH FIGURE 1, TABLE 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. THE MECHANICAL PRESSURE MEMBER SHALL BE SHROUDED. THERE SHALL BE A MAXIMUM GAP OF 0.010 INCH (2.54 MM) BETWEEN THE HOOD, IF USED, AND THE

18、 BODY OF THE CONTACT. ALL DIMENSIONS IN PARENTHESES ARE METRIC EQUIVALENTS AND PROVIDED FOR GENERAL INFORMATION ONLY (SEE AS39029 SECTION 6). 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. 3. PART NUMBER

19、S: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDED PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029. AEROSPACE STANDARD AS39029/94 SHEET 4 OF 4 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-83527 CONNECTORS) REV. B

20、 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT ENGAGEMENT AND SEPARATION FORCES VALUES SHALL BE IN ACCORDANCE WITH TABLE 4. 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. MATING DEPTH SHALL BE 0.153 INCHES MINIMUM FROM END OF PIN FOR LOW

21、-LEVEL CONTACT RESISTANCE. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029 VIBRATION SHALL BE TEST CONDITION IV. SHOCK SHALL BE TEST CONDITION A. 8. APPLICATION NOTES: THE AS39029/94 SOCKET CONTACT MATES WITH AN AS39029/93 PIN AS SHOWN IN TABLE 6. TABLE 6 - CONTACT MAT

22、ING PART NUMBERS AS39029/94 BIN CODE MATING AS39029/93 BIN CODE 601 597 602 598 603 539 604 540 9. A CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.