SAE AS 5802A-2015 R) FITTING ASSEMBLY ELBOW 90 MALE FLARELESS AXIALLY SWAGED HYDRAULIC 3000 PSI.pdf

1、AEROSPACE STANDARD(R) FITTING ASSEMBLY, ELBOW, 90q, MALEFLARELESS, AXIALLY SWAGED,HYDRAULIC, 3000 PSIAS5802Copyright 2015 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechani

2、cal, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2008-06 REAFFIRMED201

3、5-04 REVISED2015-08THIRD ANGLE PROJECTIONCUSTODIAN: G-3/G-3BREV.AFEDERAL SUPPLY CLASS4730AS5802SHEET 1 OF 4REV.APROCUREMENT SPECIFICATION: AS5958 /4/SAE Technical StandardsBoardRulesprovidethat:“ThisreportispublishedbySAE toadvancethestateoftechnicalandengineering sciences. The use of thisreport ise

4、ntirelyvoluntary, andits applicability andsuitability for any particularuse, includingany patent infringement arising therefrom,isthesole responsibility of theuser.”SAE reviewseachtechnical reportatleasteveryfiveyearsatwhichtimeitmayberevised,reaffirmed,stabilized,orcancelled.SAE invitesyourwrittenc

5、ommentsandsuggestions.SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5802ARATIONALEREVISED NOTE 13 FOR DEFINITION CORRECTION OF DIMENSION “A1” (FITTING BODY LENGTH). ADDED SUFFIX CODE “B” FOR FITTING ASSEMBLIES WITH BLUE ANODI

6、ZED RINGS AND NOTE 15 AS AN OPTION FOR FUTURE REPLACEMENT OF “NO CODE” BLUE COATING OR PAINT. UPDATED FIGURE AND WEIGHTS. REVISED NOTES 3, 7, AND 14. ADDED NOTES 12, 16, AND AS6449 AS A NEW LUBRICANT TYPE. FIGURE 1 - ELBOW, 90q, MALE FLARELESS, AXIAL SWAGED(SEE TABLES 1A AND 1B FOR DIMENSIONS AND WE

7、IGHTS)AEROSPACE STANDARDAS5802SHEET 2 OF 4REV.A(R) FITTING ASSEMBLY, ELBOW, 90q, MALEFLARELESS, AXIALLY SWAGED,HYDRAULIC, 3000 PSITABLE 1A - DIMENSIONS A THROUGH JBASIC NO.AS5802 /14/SIZE CODENOMINALTUBE SIZEEND 1NOMINALTUBE SIZEEND 2AMAX.A1MAX.BEMAX.FMIN. GJ /10/.015 TUBE DEDUCT0404 .2500 .2500 .93

8、5 .848 .767 .466 .253 .348 - .380 .353 .1500604 .3750 .2500 .998 .911 .846 .466 .253 .477 - .509 .416 .1500406 .2500 .3750 1.215 1.099 .830 .609 .378 .477 - .509 .416 .1500606 .3750 .3750 1.215 1.099 .846 .609 .378 .477 - .509 .416 .1500806 .5000 .3750 1.308 1.192 1.032 .609 .378 .615 - .647 .509 .1

9、500608 .3750 .5000 1.516 1.370 .939 .783 .504 .615 - .647 .517 .1750808 .5000 .5000 1.516 1.370 1.032 .783 .504 .615 - .647 .517 .1751008 .6250 .5000 1.579 1.433 1.158 .783 .504 .751 - .783 .580 .1750810 .5000 .6250 1.873 1.669 1.095 .939 .629 .751 - .783 .580 .1751010 .6250 .6250 1.873 1.669 1.158

10、.939 .629 .751 - .783 .580 .1751210 .7500 .6250 1.998 1.794 1.346 .939 .629 .893 - .925 .705 .1751012 .6250 .7500 2.149 1.944 1.283 1.122 .754 .893 - .925 .712 .1751212 .7500 .7500 2.149 1.944 1.346 1.122 .754 .893 - .925 .712 .1751612 1.0000 .7500 2.308 2.103 1.505 1.122 .754 1.181 - 1.213 .871 .17

11、51216 .7500 1.0000 2.606 2.392 1.505 1.495 1.004 1.181 - 1.213 .878 .2001616 1.0000 1.0000 2.606 2.392 1.505 1.495 1.004 1.181 - 1.213 .878 .2002016 1.2500 1.0000 2.728 2.514 1.627 1.495 1.004 1.609 - 1.641 1.000 .2001620 1.0000 1.2500 3.020 2.796 1.627 1.758 1.255 1.609 - 1.641 1.009 .2002020 1.250

12、0 1.2500 3.020 2.796 1.627 1.758 1.255 1.609 - 1.641 1.009 .200TABLE 1B - DIMENSIONS M THROUGH W4 AND WEIGHTSBASIC NO.AS5802 /14/SIZE CODENOMINALTUBE SIZEEND 1NOMINALTUBE SIZEEND 2MMIN.PMIN.T THREADPER AS8879WMIN.W1MAX.W2.0015W3MAX.W4MAX.WEIGHTLB/EAAPPROX. REF.0404 .2500 .2500 .043 .198 .4375-20 UNJ

13、F-3A .123 .488 .3005 .018 .065 .0190604 .3750 .2500 .045 .198 .5625-18 UNJF-3A .123 .488 .3005 .018 .065 .0350406 .2500 .3750 .045 .302 .4375-20 UNJF-3A .153 .675 .4475 .033 .065 .0390606 .3750 .3750 .045 .302 .5625-18 UNJF-3A .153 .675 .4475 .033 .065 .0380806 .5000 .3750 .052 .302 .7500-16 UNJF-3A

14、 .153 .675 .4475 .033 .065 .0600608 .3750 .5000 .052 .401 .5625-18 UNJF-3A .165 .871 .5945 .033 .129 .0700808 .5000 .5000 .052 .401 .7500-16 UNJF-3A .165 .871 .5945 .033 .129 .0761008 .6250 .5000 .057 .401 .8750-14 UNJF-3A .165 .871 .5945 .033 .129 .1120810 .5000 .6250 .057 .507 .7500-16 UNJF-3A .14

15、0 1.190 .7365 .021 .078 .1221010 .6250 .6250 .057 .507 .8750-14 UNJF-3A .140 1.190 .7365 .021 .078 .1211210 .7500 .6250 .065 .507 1.0625-12 UNJ-3A .140 1.190 .7365 .021 .078 .1951012 .6250 .7500 .065 .604 .8750-14 UNJF-3A .154 1.327 .8805 .024 .089 .1951212 .7500 .7500 .065 .604 1.0625-12 UNJ-3A .15

16、4 1.327 .8805 .024 .089 .1951612 1.0000 .7500 .084 .604 1.3125-12 UNJ-3A .154 1.327 .8805 .024 .089 .3261216 .7500 1.0000 .084 .802 1.0625-12 UNJ-3A .167 1.612 1.1725 .027 .099 .4051616 1.0000 1.0000 .084 .802 1.3125-12 UNJ-3A .167 1.612 1.1725 .027 .099 .3862016 1.2500 1.0000 .174 .802 1.6250-12 UN

17、J- 3A .167 1.612 1.1725 .027 .6651620 1.0000 1.2500 .174 1.011 1.3125-12 UNJ-3A .185 1.886 1.4345 .030 .113 .7052020 1.2500 1.2500 .174 1.011 1.6250-12 UNJ- 3A .185 1.886 1.4345 .030 .113 .700AEROSPACE STANDARDAS5802SHEET 3 OF 4REV.A(R) FITTING ASSEMBLY, ELBOW, 90q, MALEFLARELESS, AXIALLY SWAGED,HYD

18、RAULIC, 3000 PSINOTES:/1/ MATERIALS:CODE LETTER “T“RING - AMS4965 TITANIUM ALLOY, 6.0Al - 4.0V SOLUTION HEAT TREATED AND AGED OR AMS4928 TITANIUM ALLOY 6.0Al - 4.0V ANNEALED WITH HIGH STRENGTH CARBON FIBER/EPOXY RESIN COMPOSITE REINFORCEMENT.BODY - AMS4928 TITANIUM ALLOY, 6.0Al - 4.0V ANNEALED2. FIN

19、ISH:TITANIUM - NONE REQUIRED/3/ COATINGS/LUBRICANTS /15/:a. NO SUFFIX CODE LETTER(1) RING - THE OUTER SURFACE SHALL HAVE A .125 INCH MINIMUM WIDTH BLUE COLORED RING OR SHALL BE COMPLETELY COLORED BLUE TO MATCH THE SWAGE TOOL COLOR CODE SPECIFED IN THE AS5959 INSTALLATION PROCEDURE. BLUE PTFE COATING

20、 OR PAINT SHALL BE RESISTANT TO AS1241 FLUID WHEN USED. MARKING METHODS SHALL BE IN ACCORDANCE WITH AS5958.(2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT SHALL BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-B

21、ASED LUBRICANT AND/OR AS5272 LUBRICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID.b. SUFFIX CODE LETTER “B”(1) RING - THE OUTER SURFACE SHALL HAVE A .125 INCH MINIMUM WIDTH BLUE ANODIZED RING OR SHALL BE COMPLETELY ANODIZED BLUE TO MATCH THE SWAGE TOOL COLOR CODE SPECIFIED IN THE AS5959 INSTALLAT

22、ION PROCEDURE. MARKING METHODS SHALL BE IN ACCORDANCE WITH AS5958.(2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT SHALL BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT AND/OR AS5272 LUBRICANT SH

23、ALL NOT BE IN CONTACT WITH THE SYSTEM FLUID./4/ PROCUREMENT SPECIFICATION: AS5958 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW

24、INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS5958 FOR THIS STANDARD. SEE www.eAuditN FOR THE CURRENT QPL ON-LINE.5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE P

25、ROCUREMENT SPECIFICATION./6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS5958 AND SHALL BE LOCATED ON THE RING IN THE AREA SHOWN.7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS5959. THE AFTER SWAGE ACCEPTABILITY LIMIT DIMENSION “Z“ FOR EACH PORT SIZE IS DEFINED IN AS5959.8. SURFACE TEXTURE: SY

26、MBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES SHALL BE 125 MICROINCHES Ra AND THE FORGED SURFACES SHALL BE 250 MICROINCHES Ra.AEROSPACE STANDARDAS5802SHEET 4 OF 4REV.A(R) FITTING ASSEMBLY, ELBOW, 90q, MALEFLARELESS, AXIALLY SWAGED,HYDRAULIC, 3000

27、PSI9. DIMENSIONS AND TOLERANCES: ASME Y14.5M -1994.a. DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED.b. DIMENSIONAL TOLERANCES SHALL BE .005 INCH UNLESS OTHERWISE SPECIFIED.c. ANGULAR TOLERANCES SHALL BE .50q UNLESS OTHERWISE SPECIFIED.d. BREAK ALL EDGES .003 TO .010 INCH UNLESS OTHERWISE SPECI

28、FIED./10/ THIS DIMENSION IS THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN./11/ .030 MIN RADIUS UNLESS QUALIFICATION OF SPECIAL PROCESS WITH SMALLER RADIUS.12. INTERPRETATION OF DRAWING PER AS4296./13/ DIMENSION “A” IS THE FITTING ASSEMBLY LENGTH AND “A1” IS THE FITTING BODY LENGTH BEFO

29、RE SWAGE./14/ EXAMPLE OF PART NUMBER:AS5802 T 0806 BBASIC PART NUMBER/1/ MATERIAL CODETUBE SIZE IN .0625 INCHINCREMENTS (08 = .500 INCH)(END 1 - MALE FLARELESS & END 2 - SWAGE)/15/ NO CODE LETTER PARTS ARE NOT RECOMMENDED FOR PROCUREMENT AFTER 2015/09/30 AND SHOULD BE REPLACED BY ANODIZED PARTS WITH

30、 SUFFIX CODE LETTER “B”. BLUE ANODIZED RING CODE “B” PARTS MAY BE ORDERED IN LIEU OF NO CODE PARTS.16. INVENTORIED PARTS CONFORMING TO THE PREVIOUS LETTER CHANGE MAY BE USED TO DEPLETION.17. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATIN

31、G AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.RING COATING CODE /3/ /15/NO CODE LETTER /3a/BLUE PTFE COATINGOR PAINT ON RINGCODE LETTER “B” /3b/BLUE ANODIZED RING