SAE AS 5810B-2016 FITTING ASSEMBLY TEE MALE FLARELESS ON THE RUN AXIALLY SWAGED ON THE RUN AND THE BRANCH HYDRAULIC 3000 PSI.pdf

1、 AEROSPACE STANDARD FITTING ASSEMBLY, TEE, MALE FLARELESS ON THE RUN, AXIALLY SWAGED ON THE RUN AND THE BRANCH, HYDRAULIC, 3000 PSI AS5810 Copyright 2016 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or

2、by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www

3、.sae.org ISSUED2008-07REAFFIRMED 2015-04REVISED2016-02THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.B FEDERAL SUPPLY CLASS 4730 AS5810 SHEET 1 OF 4 REV. B PROCUREMENT SPECIFICATION: /4/ AS5958 SAE Technical Standards Board Rules provide that: “This report is published by SAEtoadvance thestate of te

4、chnicaland engineering sciences. The useof this report is entirelyvoluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is the sole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it m

5、ay be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS5810B RATIONALE UPDATED FIGURE. FIGURE 1 - FITTING ASSEMBLY, TEE, MALE FLAR

6、ELESS ON THE RUN, AXIALLY SWAGED ON THE RUN AND THE BRANCH (SEE TABLES 1A, 1B, 1C, AND 1D FOR DIMENSIONS AND WEIGHTS) AEROSPACE STANDARD AS5810 SHEET 2 OF 4 REV. B FITTING ASSEMBLY, TEE, MALE FLARELESS ON THE RUN, AXIALLY SWAGED ON THE RUN AND THE BRANCH, HYDRAULIC, 3000 PSI TABLE 1A - DIMENSIONS A

7、THROUGH EA BASIC NO. AS5810 /14/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 A .015 B MAX. B1 MAX. C MAX. C1 MAX. E MAX. EA MAX 040404 .2500 .2500 .2500 .767 .935 .848 .935 .848 .466 .466 060606 .3750 .3750 .3750 .846 1.215 1.099 1.215 1.099 .609 .609 080808 .50

8、00 .5000 .5000 1.032 1.516 1.370 1.516 1.370 .783 .783 101010 .6250 .6250 .6250 1.158 1.873 1.669 1.873 1.669 .939 .939 121212 .7500 .7500 .7500 1.346 2.149 1.944 2.149 1.944 1.122 1.122 161616 1.0000 1.0000 1.0000 1.505 2.606 2.392 2.606 2.392 1.495 1.495 202020 1.2500 1.2500 1.2500 1.627 3.020 2.7

9、96 3.020 2.796 1.758 1.758 TABLE 1B - DIMENSIONS F THROUGH JA BASIC NO. AS5810 /14/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 F MIN. FA MIN. G J /10/ TUBE DEDUCTION JA /10/ TUBE DEDUCTION 040404 .2500 .2500 .2500 .253 .253 .380 - .348 .353 .150 .353 .150 06060

10、6 .3750 .3750 .3750 .378 .378 .509 - .477 .416 .150 .416 .150 080808 .5000 .5000 .5000 .504 .504 .647 - .615 .517 .175 .517 .175 101010 .6250 .6250 .6250 .629 .629 .783 - .751 .580 .175 .580 .175 121212 .7500 .7500 .7500 .754 .754 .925 - .893 .712 .175 .712 .175 161616 1.0000 1.0000 1.0000 1.004 1.0

11、04 1.213-1.181 .878 .200 .878 .200 202020 1.2500 1.2500 1.2500 1.255 1.255 1.641-1.609 1.009 .200 1.009 .200 TABLE 1C - DIMENSIONS M THROUGH W1A BASIC NO. AS5810 /14/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 M MIN. P MIN. PA MIN. T THREAD PER AS8879 W MIN. WA

12、 MIN. W1 MAX. W1A MAX. 040404 .2500 .2500 .2500 .043 .198 .198 .4375-20 UNJF-3A .123 .123 .488 .488 060606 .3750 .3750 .3750 .045 .302 .302 .5625-18 UNJF-3A .153 .153 .675 .675 080808 .5000 .5000 .5000 .052 .401 .401 .7500-16 UNJF-3A .165 .165 .871 .871 101010 .6250 .6250 .6250 .057 .507 .507 .8750-

13、14 UNJF-3A .140 .140 1.190 1.190 121212 .7500 .7500 .7500 .065 .604 .604 1.0625-12 UNJ-3A .154 .154 1.327 1.327 161616 1.0000 1.0000 1.0000 .084 .802 .802 1.3125-12 UNJ-3A .167 .167 1.612 1.612 202020 1.2500 1.2500 1.2500 .174 1.011 1.011 1.6250-12 UNJ-3A .185 .185 1.886 1.886 TABLE 1D - DIMENSIONS

14、W2 THROUGH W4A AND WEIGHT BASIC NO. AS5810 /14/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 W2 .0015 W2A .0015 W3 MAX. W3A MAX. W4 MAX. W4A MAX. WEIGHT LB/EA APPROX. REF. 040404 .2500 .2500 .2500 .3005 .3005 .018 .018 .065 .065 .026 060606 .3750 .3750 .3750 .447

15、5 .4475 .033 .033 .065 .065 .052 080808 .5000 .5000 .5000 .5945 .5945 .033 .033 .129 .129 .106 101010 .6250 .6250 .6250 .7365 .7365 .021 .021 .078 .078 .177 121212 .7500 .7500 .7500 .8805 .8805 .024 .024 .089 .089 .285 161616 1.0000 1.0000 1.0000 1.1725 1.1725 .027 .027 .099 .099 .574 202020 1.2500

16、1.2500 1.2500 1.4345 1.4345 .030 .030 .113 .113 .975 AEROSPACE STANDARD AS5810 SHEET 3 OF 4 REV. B FITTING ASSEMBLY, TEE, MALE FLARELESS ON THE RUN, AXIALLY SWAGED ON THE RUN AND THE BRANCH, HYDRAULIC, 3000 PSI NOTES: /1/ MATERIALS: CODE LETTER “T“ RING - AMS4965 TITANIUM ALLOY, 6.0Al - 4.0V SOLUTIO

17、N HEAT TREATED AND AGED OR AMS4928 TITANIUM ALLOY 6.0Al - 4.0V ANNEALED WITH HIGH STRENGTH CARBON FIBER/EPOXY RESIN COMPOSITE REINFORCEMENT. BODY - AMS4928 TITANIUM ALLOY, 6.0Al - 4.0V ANNEALED. 2. FINISH: TITANIUM - NONE REQUIRED. /3/ COATINGS/LUBRICANTS /15/: a. NO SUFFIX CODE LETTER (1) RING - TH

18、E OUTER SURFACE SHALL HAVE A .125 INCH MINIMUM WIDTH BLUE COLORED RING OR SHALL BE COMPLETELY COLORED BLUE TO MATCH THE SWAGE TOOL COLOR CODE SPECIFIED IN THE AS5959 INSTALLATION PROCEDURE. BLUE PTFE COATING OR PAINT SHALL BE RESISTANT TO AS1241 FLUID WHEN USED. MARKING METHODS SHALL BE IN ACCORDANC

19、E WITH AS5958. (2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT SHALL BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT AND/OR AS5272 LUBRICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. SUF

20、FIX CODE LETTER “B” (1) RING - THE OUTER SURFACE SHALL HAVE A .125 INCH MINIMUM WIDTH BLUE ANODIZED RING OR SHALL BE COMPLETELY ANODIZED BLUE TO MATCH THE SWAGE TOOL COLOR CODE SPECIFIED IN THE AS5959 INSTALLATION PROCEDURE. MARKING METHODS SHALL BE IN ACCORDANCE WITH AS5958. (2) BODY - LEAD FREE SO

21、LID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT SHALL BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT AND/OR AS5272 LUBRICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. /4/ PROCUREMENT SPECIFICATION: AS5958 EXCEPT

22、 AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS5958 FOR THIS STANDARD. See www.

23、eAuditN FOR THE CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS5958 AND SHA

24、LL BE LOCATED ON EITHER RING IN THE AREA SHOWN. 7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS5959. THE AFTER SWAGE ACCEPTABILITY LIMIT DIMENSION “Z“ FOR EACH PORT SIZE IS DEFINED IN AS5959. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED,

25、MACHINED SURFACES SHALL BE 125 MICROINCHES Ra AND THE FORGED SURFACES SHALL BE 250 MICROINCHES Ra. 9. DIMENSIONS AND TOLERANCES: ASME Y14.5M -1994. a. DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED. b. DIMENSIONAL TOLERANCES SHALL BE .005 INCH UNLESS OTHERWISE SPECIFIED. c. ANGULAR TOLERANCES S

26、HALL BE .50 UNLESS OTHERWISE SPECIFIED. d. BREAK ALL EDGES .003 TO .010 INCH UNLESS OTHERWISE SPECIFIED. AEROSPACE STANDARD AS5810 SHEET 4 OF 4 REV. B FITTING ASSEMBLY, TEE, MALE FLARELESS ON THE RUN, AXIALLY SWAGED ON THE RUN AND THE BRANCH, HYDRAULIC, 3000 PSI /10/ THIS DIMENSION IS THE ALLOWABLE

27、TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /11/ .030 MIN RADIUS UNLESS QUALIFICATION OF SPECIAL PROCESS WITH SMALLER RADIUS. 12. INTERPRETATION OF DRAWING PER AS4296. /13/ DIMENSIONS “B” AND “C” ARE THE FITTING ASSEMBLY LENGTHS AND “B1” AND “C1” ARE THE FITTING BODY LENGTHS BEFORE SWAGE. /14/ EX

28、AMPLE OF PART NUMBER: AS5810 T 080808 B BASIC PART NUMBER /1/ MATERIAL CODE TUBE SIZE IN .0625 INCH INCREMENTS (08 = .500 INCH) (END 1 - MALE FLARELESS & END 2 & 3 - SWAGE END 3 IS ALWAYS THE BRANCH) /15/ NO CODE LETTER PARTS ARE NOT RECOMMENDED FOR PROCUREMENT AFTER 2015/09/30 AND SHOULD BE REPLACE

29、D BY ANODIZED PARTS WITH SUFFIX CODE LETTER “B”. BLUE ANODIZED RING CODE “B” PARTS MAY BE ORDERED IN LIEU OF NO CODE PARTS. 16. INVENTORIED PARTS CONFORMING TO THE PREVIOUS LETTER CHANGE MAY BE USED TO DEPLETION. 17. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIE

30、NCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. RING COATING CODE /3/ /15/ NO CODE LETTER /3a/ BLUE PTFE COATING OR PAINT ON RINGS CODE LETTER “B” /3b/ BLUE ANODIZED RINGS