SAE AS 5969E-2017 FITTING ASSEMBLY UNION AXIALLY SWAGED HYDRAULIC 5080 PSI.pdf

1、 AEROSPACE STANDARD FITTING ASSEMBLY, UNION, AXIALLY SWAGED, HYDRAULIC 5080 PSI AS5969Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, r

2、ecording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2006-01REVISED 2017-02THIRD ANGLE PROJ

3、ECTION CUSTODIAN: G-3/G-3B REV.E FEDERAL SUPPLY CLASS 4730 AS5969 SHEET 1 OF 4 REV. E PROCUREMENT SPECIFICATION: AS5958 /4/ 6$(7HFKQLFDO6WDQGDUGV%RDUG5XOHVSURYLGHWKDW7KLVUHSRUWLVSXEOLVKHGE6$(WRDGYDQFHWKHVWDWHRIWHFKQLFDODQGHQJLneering sciences. The useof this report is entirely voluntary, and its app

4、licability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,LVWKHVROHUHVSRQVLELOLWRIWKHXVHUSAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and sugges

5、tions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS5969E RATIONALE UPDATING PART STANDARD WITH THE NEW CLASS “D“ FOR USE ON ALUMINUM TUBING. THIS IS IN CONCURRENCE WITH AS5958 REV F PROJECT G3B16-09. FIGURE 1 - UNION, BEFORE SWAGE FIGURE

6、 2 - UNION, AFTER SWAGE AEROSPACE STANDARD AS5969 SHEET 2 OF 4 REV. E FITTING ASSEMBLY, UNION, AXIALLY SWAGED, HYDRAULIC 5080 PSI TABLE 1 TABLE 1A - DIMENSIONS A THROUGH J BASIC NO. AS5969 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 A A1 E EA F FA J /11/ ALLOWABLE TUBE GAP 0404 .2

7、500 .2500 1.134 .975 .466 .466 .253 .253 .150 .150 0604 .3750 .2500 1.621 1.448 .609 .466 .378 .253 .300 .300 0606 .3750 .3750 1.568 1.351 .609 .609 .378 .378 .150 .150 0806 .5000 .3750 2.032 1.785 .783 .609 .504 .378 .300 .300 0808 .5000 .5000 1.942 1.665 .783 .783 .504 .504 .175 .175 1008 .6250 .5

8、000 2.582 2.262 .939 .783 .629 .504 .350 .350 1010 .6250 .6250 2.555 2.162 .939 .939 .629 .629 .175 .175 1210 .7500 .6250 3.003 2.609 1.122 .939 .754 .629 .325 .325 1212 .7500 .7500 2.843 2.448 1.122 1.122 .754 .754 .175 .175 1612 1.0000 .7500 3.521 3.117 1.495 1.122 1.004 .754 .375 .375 1616 1.0000

9、 1.0000 3.426 3.013 1.495 1.495 1.004 1.004 .200 .200 2016 1.2500 1.0000 4.079 3.656 1.758 1.495 1.255 1.004 .375 .375 2020 1.2500 1.2500 3.992 3.559 1.758 1.758 1.255 1.255 .200 .200 TABLE 1B - DIMENSIONS W THROUGH W3 AND WEIGHTS BASIC NO. AS5969 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE

10、SIZE END 2 W W1 W1A W2 .0015 W2A .0015 W3 W3A WEIGHT LB/EA APPROX REF 0404 .2500 .2500 .123 .488 .488 .3005 .3005 .018 .018 .012 0604 .3750 .2500 .443 .675 .488 .4475 .3005 .033 .018 .023 0606 .3750 .3750 .173 .675 .675 .4475 .4475 .033 .033 .031 0806 .5000 .3750 .451 .871 .675 .5945 .4475 .033 .033

11、 .050 0808 .5000 .5000 .165 .871 .871 .5945 .5945 .033 .033 .062 1008 .6250 .5000 .506 1.190 .871 .7365 .5945 .021 .033 .099 1010 .6250 .6250 .140 1.190 1.190 .7365 .7365 .021 .021 .103 1210 .7500 .6250 .451 1.327 1.190 .8805 .7365 .024 .021 .140 1212 .7500 .7500 .154 1.327 1.327 .8805 .8805 .024 .0

12、24 .165 1612 1.0000 .7500 .547 1.612 1.327 1.1725 .8805 .027 .024 .281 1616 1.0000 1.0000 .167 1.612 1.612 1.1725 1.1725 .027 .027 .359 2016 1.2500 1.0000 .546 1.886 1.612 1.4345 1.1725 .030 .027 .430 2020 1.2500 1.2500 .185 1.886 1.886 1.4345 1.4345 .030 .030 .510 /1/ MATERIALS: &2(/(77(57 RINGS -

13、AMS4965 TITANIUM ALLOY, 6.0Al-4.0V SOLUTION HEAT TREATED AND AGED OR AMS4928 TITANIUM ALLOY 6.0AL 4.0V ANNEALED WITH HIGH STRENGTH CARBON FIBER/EPOXY RESIN COMPOSITE REINFORCEMENT. BODY - AMS4928 TITANIUM ALLOY, 6.0Al-4.0V ANNEALED 2. FINISH: TITANIUM - NONE AEROSPACE STANDARD AS5969 SHEET 3 OF 4 RE

14、V. E FITTING ASSEMBLY, UNION, AXIALLY SWAGED, HYDRAULIC 5080 PSI /3/ COATINGS/LUBRICANTS /16/: a. NO SUFFIX CODE LETTER (1) RINGS - THE OUTER SURFACE SHALL HAVE A .125 INCH MINIMUM WIDTH BLUE COLORED RING OR COMPLETELY COLORED BLUE TO INDICATE 5080 PSI MAXIMUM OPERATION PRESSURE. PTFE COATING OR PAI

15、NT SHALL BE RESISTANT TO AS1241 FLUID WHEN USED. MARKING METHODS SHALL BE IN ACCORDANCE WITH AS5958. (2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT MAY BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUB

16、RICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. SUFFIX CODE LETTER A (1) RINGS - 12%/8(37)(&2$7,1*253$,177+(:25%/8(6+$/%(0$5.(217+(5,1*72,1,&$7(36,MAXIMUM OPERATING PRESSURE. MARKING METHODS SHALL BE IN ACCORDANCE WITH AS5958. (2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR I

17、I, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT MAY BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. c. SUFFIX CODE LETTER B (1) RINGS - PARTIALLY (.125 INCH MINIMUM WIDTH) OR COMPLETELY ANODIZED BLUE TO INDICATE

18、 5080 PSI MAXIMUM OPERATING PRESSURE. MARKING METHODS SHALL BE IN ACCORDANCE WITH AS5958. (2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT, MAY BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT SHA

19、LL NOT BE IN CONTACT WITH THE SYSTEM FLUID. /4/ PROCUREMENT SPECIFICATION: AS5958 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER AS LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LISTING FOR PRI-QP

20、L-AS5958 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE I

21、N ACCORDANCE WITH AS5958 AND SHALL BE IDENTIFIED ON EITHER RING IN THE AREA SHOWN. /7/ FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS5959. THE AFTER SWAGE ACCEPTABILITY LIMIT DIMENSION “Z“ FOR EACH PORT SIZE IS DEFINED IN AS5959. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME

22、 B46.1. UNLESS OTHERWISE SPECIFIED, THE MAXIMUM MACHINED SURFACES SHALL BE 125 MICROINCHES Ra. 9. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. a. DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED b. DIMENSIONAL TOLERANCES SHALL BE .005 INCHES UNLESS OTHERWISE SPECIFIED c. ANGULAR TOLERANCES SHA

23、LL BE r.50 UNLESS OTHERWISE SPECIFIED d. BREAK ALL EDGES .003 TO .010 INCHES, UNLESS OTHERWISE SPECIFIED 10. INTERPRETATION OF DRAWING PER ARP4296. /11/ THIS DIMENSION IS THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /12/ FOR JUMP SIZE FITTINGS, A TRANSITION DIAMETER WILL OCCUR IN THI

24、S AREA. AEROSPACE STANDARD AS5969 SHEET 4 OF 4 REV. E FITTING ASSEMBLY, UNION, AXIALLY SWAGED, HYDRAULIC 5080 PSI /13/ DIMENSION A IS THE FITTING ASSEMBLY LENGTH PRIOR TO SWAGE AND A1 IS THE FITTING BODY LENGTH BEFORE SWAGE. 14. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR

25、THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE

26、 NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. /15/ EXAMPLE OF PART NUMBER: AS5969 T 0806 B D BASIC PART NUMBER MATERIAL CODE /1/ TUBE SIZE IN .625 INCH (END 1 & END 2) INCREMENTS (08 = .500 INCH) /16/ UNPAINTED RINGS “CODE A“ WERE NEEDED TO PREVENT COATING

27、/PAINT DEBRIS OF RINGS “NO CODE“ IN CONTAMINATION SENSITIVE SYSTEMS. NO CODE LETTER AND CO(/(77(5$3$576ARE NOT RECOMMENDED FOR PROCUREMENT AFTER 03/31/2014 AND SHOULD BE REPLACED BY ANODIZED PARTS WITH COD(/(77(5% /17/ CLASS 1 - NO CODE IN PART NUMBER. PARTS ARE QUALIFIED FOR INSTALLATION ON TITANIU

28、M AND CRES TUBING. CLASS 2 - &2(,13$57180%(53$576$5(48$/,),ED FOR INSTALLATION ON TITANIUM, CRES, AND ALUMINUM TUBING. RING COATING CODE /3/ /16/ NO CODE LETTER BLUE PTFE PAINT OR COATING ON RING CODE LETTER A NO BLUE PTFE PAINT OR COATING ON RING CODE LETTER B BLUE ANODIZED RING TUBE INTERFACE CODE /17/ 12&2( TITANIUM OR CRES TUBING CODE LETTER TITANIUM, CRES OR ALUMINUM TUBING