SAE AS 6055-2001 Drum Metal Reusable Shipping and Storage (Cap from 88 to 510 Cubic Inches)《FSC8110可重复使用金属辊筒 运输和存储工具(第88至510立方英寸)》.pdf

1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2017 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS6055 AEROSPACE STANDARD AS6055 Issued 2001-12 Reaffirmed 2017-11 Drum, Metal Reusable, Shippi

5、ng and Storage (Cap. from 88 to 510 Cubic Inches) FSC 8110 RATIONALE AS6055 has been reaffirmed to comply with the SAE Five-Year Review policy. NOTICEThis document has been taken directly from U.S. Military Specification MIL-D-6055D, Amendment 1 and contains only minor editorial and format changes r

6、equired to bring it into conformance with the publishing requirements of SAE technical standards. The initial release of this document is intended to replace MIL-D-6055D, Amendment 1. Any part numbers established by the original specification remain unchanged.The original Military Specification was

7、adopted as an SAE standard under the provisions of the SAE Technical Standards Board (TSB) Rules and Regulations (TSB 001) pertaining to accelerated adoption of government specifications and standards. TSB rules provide for (a) the publication of portions of unrevised government specifications and s

8、tandards without consensus voting at the SAE Committee level, and (b) the use of the existing government specification or standard format.Under Department of Defense policies and procedures, any qualification requirements and associated qualified products lists are mandatory for DOD contracts. Any r

9、equirement relating to qualified products lists (QPLs) has not been adopted by SAE and is not part of this SAE technical document.1. SCOPE:1.1 Scope:This specification covers the requirements for new reusable cylindrical drums consisting of body, cover, gasket, and closing device(s) to be used as in

10、terior and exterior shipping containers.1.2 Classification:Drums, metal, shipping, and storage, shall be of the following types, classes, and sizes as specified (see MS24347 and 6.2).Type I - Formed DrumType II - Drawn DrumClass A - Aluminum Alloy DrumClass S - Steel DrumStyle D - Dome CoverStyle R

11、- Recessed CoverSize No. 1 - 88 Cubic Inch CapacitySize No. 2 - 167 Cubic Inch CapacitySize No. 3 - 149 Cubic Inch CapacitySize No. 4 - 224 Cubic Inch CapacitySize No. 5 - 282 Cubic Inch CapacitySize No. 6 - 340 Cubic Inch CapacitySize No. 7 - 425 Cubic Inch CapacitySize No. 8 - 510 Cubic Inch Capac

12、ity2. REFERENCED DOCUMENTS:2.1 Government documents:2.1.1 Specifications, standards, and handbooks: The following specifications, standards, and handbooks form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed

13、 in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation.SPECIFICATIONSFederalTT-P-1757 Primer Coating, Zinc Chromate, Low Moisture SensitivityTT-E-485 Enamel; Semi-Gloss, Rust-InhibitingPPP-B-636 Box, FiberboardSAE I

14、NTERNATIONAL AS6055 Page 2 of 17_ 2.1.1 (Continued):PPP-C-1120 Cushioning Material, Uncompressed Bound Fiber for PackagingPPP-C-1752 Cushioning Material, Packaging, (Unicellular Polyethylene Foam, Flexible)MilitaryMIL-P-116 Preservation, Methods ofMIL-R-6855 Synthetic Rubber Sheet, Strips, Molded or

15、 Extruded ShapesMIL-A-8625 Anodic Coatings, For Aluminum and Aluminum AlloysMIL-I-26860 Indicator, Humidity, Plug, Color ChangeSTANDARDSFederalFED STD-101 Test Procedures for Packaging MaterialsFED-STD-595 ColorsMilitaryMIL-STD-105 Sampling Procedures and Tables for Inspection by AttributesMIL-STD-1

16、29 Marking for Shipment and StorageMIL-STD-130 Identification Marking of US Military PropertyMIL-STD-147 Palletized Unit LoadsMIL-STD-2073 DOD Material Procedures for Development and Application of Packaging RequirementsMS24347 Drum, Metal, Reusable Shipping and Storage(Copies of specifications, sta

17、ndards, handbooks, drawings, publications, and other Government documents required by contractors in connection with specific acquisition _ should be obtained from the contracting activity or as directed by the contracting activity.)2.2 Other publications:The following document(s) form a part of thi

18、s specification to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted shall be those listed in the issue of the DODISS specified in the solicitation. Unless otherwise specified, the issues of documents not listed in the DODISS shall be the issu

19、e of the nongovernment documents which is current on the date of the solicitation.American Society for Testing and Materials (DOD adopted)ASTM A109 Steel, Strip, Carbon, Cold Rolled, Spec. forASTM A366 Steel, Sheet, Carbon, Cold Rolled, Commercial Quality, Spec. forSAE INTERNATIONAL AS6055 Page 3 of

20、 17_ 2.2 (Continued):ASTM D3951 Commercial Packaging, Practice forASTM B117 Salt Spray (Fog) Testing, Standard forASTM D610 Evaluating Degree of Rusting on Painted Steel Surfaces(Application for copies should be addressed to American Society for Testing and Materials, 1916 Race Street, Philadelphia,

21、 PA 19103)(Nongovernment standards and other publications are normally available from the organizations which prepare or which distribute the documents. These documents also may be available in or through libraries or other informational service.)2.3 Order of precedence:In the event of a conflict be

22、tween the text of this specification and the references cited herein (except for associated detail specifications, specification sheets or MS standards), the text of this specification shall take precedence. Nothing in this specification, however, shall supersede applicable laws and regulations unle

23、ss a specific exemption has been obtained.3. REQUIREMENTS:3.1 MS sheets:The individual item requirements shall be as specified herein and in accordance with the applicable MS sheet. In the event of any conflict between the requirements of this specification and the MS sheet, the latter shall govern.

24、3.2 First article:When specified in the contract or purchase order a sample shall be subjected to first article inspection (see 4.4, 6.2, and 6.3).3.3 Material:The material shall be as specified herein. However, when a specific material is not designated, a material shall be used which will enable t

25、he drums to meet the performance requirements of this specification. Acceptance or approval of any constituent material shall not be construed as a guarantee of the acceptance of the finished product.3.3.1 Class A drums: Drums and covers shall be constructed of an aluminum or aluminum alloy to satis

26、fy the test, surface finish, and serviceability of this specification. The closing device shall be fabricated or coated with a metallic material compatible with respect to its position in the galvanic series, as the aluminum used in the drum and cover (see 4.5).SAE INTERNATIONAL AS6055 Page 4 of 17_

27、 3.3.2 Class S drums: Drums and covers shall be constructed of steel conforming to the requirements of ASTM A366. Strips for lugs and locking rings shall conform to ASTM A109, and be constructed of cold rolled strip steel, quarter-hard No. 3 temper, edge condition No. 4 round edge rolled and free fr

28、om burrs and sharp edges. The closing device shall be fabricated from material which will exclude any galvanic corrosion between components of the drum and shall be free from burrs and sharp edges (see 4.5).3.3.3 Gaskets: Gaskets shall be formed from synthetic rubber conforming to MIL-R-6855, Class

29、II, grade 60. After forming, the gaskets shall lie naturally with the flat surface parallel to the horizontal plane (see 4.6.3).3.4 Design and construction:The drum and components shall be constructed in accordance with MS24347, except that metal thicknesses shown in the drawing shall be interpreted

30、 as specified minimal. The dimensions of each drum design and effective thicknesses of its components shall be such that the drum meets all the requirements of 4.5 and 4.6.2 of this specification.3.4.1 Cover: The drum cover may be either recessed or dome style. Unless otherwise specified by the proc

31、uring activity, the recessed drum cover will be furnished in accordance with MS24347. Evaluate in accordance with 4.6.2 and 4.6.4.3.4.2 Locking ring seal and closure device: The closure device shall consist of a locking ring, a bolt and nut conforming to MS24347, and a fixture to place a wire and le

32、ad tamperproof seal that cannot be removed without destroying the seal (see 4.6.1 and 4.6.4.1). The bolt and lugs shall not be distorted when the closure device is subjected to the required torque (see 4.5.1). Other types of closing devices may be used providing they are specified by the procuring a

33、gency and meet the other test requirements in this specification (see 4.6.3).3.4.3 Relative humidity indicator plug: When specified by the procuring activity, the drum body shall be provided with a humidity indicator plug conforming to MIL-I-26860, type II (see 6.2). The provision shall allow for a

34、hermetic seal between the drum body and the indicator plug (see 4.6.4.1).3.5 Performance:3.5.1 Drum leakage: Drums shall show no leaks when tested in accordance with first article and quality conformance testing as defined by paragraphs 4.5.2 and 4.6.3.5.2 Rough handling: Drums must be able to withs

35、tand all tests in 4.5.3.3.5.3 Cover fit: The drum shall show no sign of leakage after removing and replacing the cover on the loaded drum, which was subjected to the rough handling test (4.5.3) and the cover fit test (4.5.4).SAE INTERNATIONAL AS6055 Page 5 of 17_ 3.6 Finish:See 4.5.8 and 4.6.4.1.3.6

36、.1 Class A drums: Aluminum alloy components of the class A drums shall be anodized on all surfaces in accordance with MIL-A-8625. All exterior aluminum surfaces of the drums shall be coated with not less than one dry film coat of zinc chromate primer conforming to TT-P-1757 of thickness between .000

37、6 and .0009 inches, and .0005 inches thick of enamel conforming to TT-E-485, color number 24087, FED-STD-595. The closure device, if made from steel, shall be finished as specified in 3.6.2 for class S drums.3.6.2 Class S drums (also steel closure device of class A drums): Unless otherwise specified

38、, (see 6.2) all interior and exterior surface finishes of the drum and component parts, except the closing bolt and gasket, shall not be less than 1.0 mil thick and conform to TT-E-485 or be the standard corrosion inhibiting baking enamel used in the production of steel drums. The color and finish s

39、hall be in accordance with number 24087 of FED-STD-595.3.6.3 Flexibility: The protective coatings of all class drums shall not crack when tested in accordance with 4.5.5 and 4.6.4.1.3.6.4 Salt spray: See 4.5.8.3.6.4.1 Class A drum: All specimens shall be examined after 192 hours of salt spray and sh

40、all show no wrinkling or blistering of enamel. The sample exhibiting the greatest degree of softening shall then be air dried for a period of 24 hours. The coating of this sample shall be indistinguishable with regard to hardness and adhesion of enamel, from samples prepared by the same process but

41、not subjected to the salt spray test. For the remaining samples, the primer shall exhibit no blistering or lifting of the coating or substrate corrosion after completion of the 1000 hours of salt spray testing.3.6.4.2 Class S drum: Results of the salt spray test examination after 192 hours shall sho

42、w no rust creepage, blistering, undercutting, or loss of adhesion of the paint beyond 1/8 inch of the scribe mark. All other surfaces of the test specimens shall show no more than a trace of film failure, (Rust Grade 9 of ASTM D610), with none larger than 1 mm (3/64 inch) in diameter.3.7 Marking:The

43、 drum bodies shall be marked in accordance with MIL-STD-130 and shall be marked, stamped, stenciled, or painted with waterproof ink or paint in .3750 inch letters as follows:REUSABLE DRUMDO NOT DESTROYSAE INTERNATIONAL AS6055 Page 6 of 17_ 3.7 (Continued):When the drum is assembled, the marking shal

44、l appear approximately three quarters of an inch below the lower edge of the locking ring. The color of the ink or paint shall conform to color No. 23538 of FED-STD-595. The cover and the bottom of the drum shall be embossed in accordance with figure 1 (see 4.6.4.1).3.8 Workmanship:Workmanship shall

45、 be of such quality that the finished drum shall have no sharp burrs or rough surfaces. The metal and forming of metal shall be free of defects which may affect the durability, strength, or serviceability of the drum. The drum, including all components, shall be manufactured in such a manner that wh

46、en tested in accordance with tests specified herein, there shall be no dents or deformation of the lower portion of the drum exceeding .50 inch in depth; no separation of the bottom or side seams of formed drums; or dents in the top, bottom, or sides of the drawn or formed drums. Paint shall be appl

47、ied in a uniform manner and shall be of specified thickness. The locking ring and its required accessories shall also have no denting or deformation that hinders its performance (see 4.6.2 and 4.6.4).4. QUALITY ASSURANCE PROVISIONS:4.1 Responsibility for inspection:Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of inspection requirements as specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities suit