SAE AS 6070 5A-2017 CABLE HIGH PERFORMANCE 4 PAIR SHIELDED 100 OHM 200 ETHERNET 1000 BASE T.pdf

1、AEROSPACE STANDARDCABLE, HIGH PERFORMANCE, 4 PAIR,SHIELDED, 100 OHM, 200 C, ETHERNET 1000 BASE TAS6070/5Copyright 2017 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical

2、, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-04REVISED2017-02THI

3、RD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8DREV. AFEDERAL SUPPLY CLASS6145AS6070/5SHEET 1 OF 5REV.APROCUREMENT SPECIFICATION: AS6070SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entirely volunt

4、ary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your writt

5、en comments and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS6070/5ARATIONALEREVISION IS REQUIRED TO CORRECT THE ATTENUATION REQUIREMENTS FOR 24 AWG CONDUCTORS AT 80 METERS AND 26 AWG CONDUCTORS AT 65 METERS AND CHANGES TITLE

6、TO DELETE “ETHERNET 10G BASE T TO 33 METERS”.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS6070.FIGURE 1 - FOUR PAIR CONFIGURATION (DESIGN SHOWN IS NOTIONAL)1.0 CONSTRUCTION DETAILSTABLE 1COMPONENT MATERIAL REQUIRE

7、MENTCONDUCTOR 24 AWG 19X36 SILVER PLATED COPPER OR COPPER ALLOY 1/26 AWG 19X38 SILVER PLATED COPPER ALLOY 2/ .0254 INCH MAXIMUM.0204 INCH MAXIMUMINSULATION FLUOROPOLYMER 24 AWG 26 AWG .060 INCH NOMINAL.050 INCH NOMINALINSULATED CONDUCTOR COLORSPAIR 1: WHITE/BLUE COPPER ALLOY SCA OF AS29606 TABLES 3

8、AND 4.2/ SIZE 26 CONDUCTOR SHALL BE ANNEALED COPPER TYPE SCC; COPPER ALLOY SCA OF AS29606 TABLES 3 AND 4. 3/ PAIRS CONTAINING SOLID WHITE WIRE NOT FOR U.S. DEPARTMENT OF DEFENSE (NAVY) USE.CONDUCTORINSULATIONPAIR SHIELDOUTER SHIELDJACKETFILLER OR SEPARATER(CONFIGURATION OPTIONAL)DRAIN WIRE (OPTIONAL

9、)AEROSPACE STANDARD AS6070/5SHEET 2 OF 5REV.ACABLE, HIGH PERFORMANCE, 4 PAIR,SHIELDED, 100 OHM, 200 C, ETHERNET 1000 BASE TTABLE 2LIGHT/STANDARD CABLE REQUIREMENTSCABLE CONDUCTOR WEIGHT DIAMETERLIGHT24 AWG26 AWG45.0 POUNDS/1000 FEET MAXIMUM35.0 POUNDS/1000 FEET MAXIMUM.270 INCH MAXIMUM.230 INCH MAXI

10、MUMSTANDARD24 AWG26 AWG57.0 POUNDS/1000 FEET MAXIMUM45.0 POUNDS/1000 FEET MAXIMUM.300 INCH MAXIMUM.250 INCH MAXIMUM2.0 CABLE CONFIGURATION: CABLE CONSTRUCTION SHALL BE IN ACCORDANCE WITH TABLE 1. THE CABLE SHALL HAVE THEFOLLOWING OPERATING CHARACTERISTICS AND DESIGN REQUIREMENTS:2.1 CONTINUOUS WORKI

11、NG VOLTAGE: 60 V (SEE NOTE 1).2.2. OPERATING FREQUENCY: 1 TO 250 MHz.2.3 OPERATING TEMPERATURE RATING: -55 C MINIMUM TO +200 C MAXIMUM.2.4 CONDUCTOR DCR (PRIOR TO INSULATING) AT 20 C:24 AWG ANNEALED COPPER 24.3 OHMS/1000 FEET MAXIMUM24 AWG COPPER ALLOY (HIGH STRENGTH) 28.4 OHMS/1000 FEET MAXIMUM26 A

12、WG COPPER ALLOY (HIGH STRENGTH) 44.8 OHMS/1000 FEET MAXIMUM2.5 CABLE MINIMUM BEND RADIUS: 7 TIMES DIAMETER3.0 PERFORMANCE REQUIREMENTS ARE IN ACCORDANCE WITH AS6070 UNLESS OTHERWISE SPECIFIED.3.1 LIFE CYCLE: OVEN TEMPERATURE: 200 C 5 C. WIRE INSULATION SHALL NOT SHRINK MORE THAN .090 INCH AND JACKET

13、 INSULATION SHALL NOT SHRINK MORE THAN .150 INCH. NO MANDREL OR WEIGHTS ARE REQUIRED DURING THE LIFE CYCLE TEST. PERFORM THE BEND TEST AFTER OVEN AGING. JACKET AND COMPONENT WIRES SHALL MEET DIELECTRIC WITHSTANDREQUIREMENTS.3.2 BEND: REQUIRED AFTER LIFE CYCLE AND FLUID IMMERSION. THE JACKET AND COMP

14、ONENT WIRES SHALL MEET DIELECTRIC WITHSTAND REQUIREMENTS. MANDREL SIZE: 10 TIMES CABLE DIAMETER (10%). WEIGHTS: NONE. WRAPCABLE BY HAND AROUND MANDREL WITH SUFFICIENT TENSION TO HOLD CABLE FIRMLY AGAINST MANDREL.3.3 BLOCKING: OVEN TEMPERATURE: 200 C 5 C; MANDREL SIZE: 10 TIMES CABLE DIAMETER (10%).

15、NO BLOCKING BETWEEN ADJACENT LAYERS ALLOWED. JACKET AND COMPONENT WIRES SHALL MEET DIELECTRIC WITHSTAND REQUIREMENTS.3.4 COLD BEND: COLD CHAMBER TEMPERATURE: -55 C 5 C; MANDREL SIZE: 10 TIMES CABLE DIAMETER (10%). NO CRACKING OF JACKET ALLOWED. JACKET AND COMPONENT WIRES SHALL MEET DIELECTRIC WITHST

16、AND REQUIREMENTS. A SINGLE TEST WEIGHT SHALL BE ATTACHED TO ALL THE COMPONENT WIRES TO HOLD THE CABLE TAUT ON THE MANDREL.3.5 ALLOY CONDUCTOR ELONGATION AND TENSILE BREAK STRENGTH SHALL BE IN ACCORDANCE WITH AS29606:24 AWG ANNEALED COPPER (SCC): SEE AS29606 TABLE 4A.24 AWG HIGH STRENGTH COPPER-ALLOY

17、 (SCA): SEE AS29606 TABLE 4C.26 AWG ANNEALED COPPER (SCC): SEE AS29606 TABLE 4A.26 AWG HIGH STRENGTH COPPER-ALLOY (SCA): SEE AS29606 TABLE 4C.3.6 DRY DIELECTRIC WITHSTAND - COMPONENT WIRES: COMPONENT WIRES SHALL WITHSTAND 1500 V RMS FOR BOTH INITIAL QUALIFICATION AND QUALITY CONFORMANCE TESTING. THE

18、 WITHSTAND VOLTAGE SHALL BE APPLIED FOR 1 MINUTE WIRE TO WIRE AND WIRE TO SHIELD. NO SPECIAL PREPARATION OR CONDITIONS APPLY. THERE SHALL BE NO EVIDENCE OF DAMAGE TO WIRE PAIR INSULATION.3.7 DIMENSIONAL: SEE TABLE 1.3.8 FLAMMABILITY: MAXIMUM FLAME TRAVEL SHALL BE 3 INCHES, THERE SHALL BE NO EVIDENCE

19、 OF FLAMING PARTICLES AND FLAME EXTINGUISH TIME SHALL BE 5 SECONDS MAXIMUM.3.9 FLUID IMMERSION: AFTER THE FLUID IMMERSION TEST THE DIAMETER OF THE CABLE SHALL NOT CHANGE MORE THAN 5%. JACKET SHALL NOT CRACK. AFTER BEND TEST, THE JACKET AND COMPONENT WIRES SHALL MEET DIELECTRIC WITHSTAND REQUIREMENTS

20、. AEROSPACE STANDARD AS6070/5SHEET 3 OF 5REV.ACABLE, HIGH PERFORMANCE, 4 PAIR,SHIELDED, 100 OHM, 200 C, ETHERNET 1000 BASE T3.10 HUMIDITY RESISTANCE: FOLLOWING THE COMPLETION OF THE HUMIDITY TEST, THE CABLE SHALL MEET THE DRY DIELECTRIC REQUIREMENTS.3.11 SPARK TEST ON FINISHED CABLE (SHIELD TO GROUN

21、D) (MANUFACTURING REQUIREMENT ONLY): CABLE SHALL BE TESTED IN ACCORDANCE WITH AS4373, METHOD 1. THE INTERNAL AND OUTER SHIELDS SHALL BE ELECTRICALLY CONNECTED TOGETHER. THE SIGNAL AMPLITUDE AND FREQUENCY SHALL BE: 1500 V RMS AND 3 KHz.3.12 SMOKE QUANTITY: MAXIMUM SPECIFIC OPTICAL DENSITY (DS) SHALL

22、BE LESS THAN 50 AFTER 4.0 MINUTES.3.13 THERMAL SHOCK RESISTANCE: OVEN TEMPERATURE: 200 C 5 C, ENDS DO NOT SHRINK OR EXPAND MORE THAN .25 INCH AND NO JACKET CRACKING. JACKET AND COMPONENT WIRES MEET DIELECTRIC WITHSTAND REQUIREMENTS.3.14 WEIGHT: SEE TABLE 2.3.15 ATTENUATION: ATTENUATION SHALL MEET TH

23、E VALUES DETERMINED BY THE FOLLOWING EQUATION FOR FREQUENCIES FROM 4 TO 250 MHz. ATTENUATION FOR AS6070/5 CABLE SHALL BE ADJUSTED BY 2% PER C FROM 20 TO 60 C AND SHALL BE VERIFIED AT 40 C 3 C AND 60 C 3 C. TABULATED VALUES ARE GIVEN FOR INFORMATION ONLY.ATTENUATION (24 A:* ; I ;f I dB/262 FEET (80 M

24、)$77(18$7,21 $:* ; I ;f I dB/213 FEET (65 M)FREQUENCY (MHz) 10.0 100.0 200.0 250.024 AWG (dB/80 M) 8.0 25.0 35.4 39.526 AWG (dB/65 M) 8.0 25.0 35.4 39.53.16 DIFFERENTIAL IMPEDANCE: DIFFERENTIAL IMPEDANCE SHALL BE 100 OHMS 10 OHMS.3.17 NEAR END CROSS TALK (NEXT) AND NEAR END CROSS TALK (NEXT) ON MAND

25、REL: SHALL MEET THE VALUES DETERMINED BY THE FOLLOWING EQUATION FOR FREQUENCIES FROM 1 TO 250 MHz. TABULATED VALUES ARE GIVEN FOR INFORMATION ONLY.1(;71(;7 15 LOG (f/100) dBNEXT (100) SHALL BE 44.3 dBFREQUENCY (MHz) 10.0 100.0 200.0 250.0NEXT (dB) 24 7 15 LOG (f/100) dBFREQUENCY (MHz) 10.0 100.0 200

26、.0 250.0PSNEXT (dB) 24 FOAMED FEP INSULATION WITH A TRANSLUCENT BLUE JACKET AND STRIPPED PRIMARY WIRE COLOR IS: AS6070/5-0B6XA-1.AEROSPACE STANDARD AS6070/5SHEET 5 OF 5REV.ACABLE, HIGH PERFORMANCE, 4 PAIR,SHIELDED, 100 OHM, 200 C, ETHERNET 1000 BASE T6.0 NOTES6.1 THIS INSULATION SYSTEM IS DESIGNED T

27、O BE USED IN AEROSPACE APPLICATIONS USING 60 VOLTS OR LESS. VERIFICATION OF THE SUITABILITY OF THIS PRODUCT FOR USE IN OTHER ELECTRICAL SYSTEM CONFIGURATIONS IS THE RESPONSIBILITY OF THE USER.6.2 STRIPED PRIMARY WIRE COLOR IS RECOMMENDED IN LIEU OF A SOLID WHITE PRIMARY WIRE. THE STRIPED WIRE COLOR

28、ALLOWS EASY RECOGNITION OF WHICH PAIR WIRE GOES WITH A PARTICULAR SOLID COLOR PRIMARY WIRE. THE USER IS CAUTIONED THAT AS50881 TREATS A STRIPED WIRE AND A SOLID COLORED WIRE AS THE SAME COLOR.6.3 REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER INLOC

29、ATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUEOF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.