SAE AS 6070 6-2016 CABLE HIGH PERFORMANCE 4 PAIR SHIELDED 100 OHM 200 ETHERNET 10G BASE T.pdf

1、 AEROSPACE STANDARD CABLE, HIGH PERFORMANCE, 4 PAIR, SHIELDED, 100 OHM, 200 C, ETHERNET 10G BASE T $6Copyright 2016 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical,

2、photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2016-04THIRD ANGLE PROJ

3、ECTION CUSTODIAN: AE-8/AE-8D FEDERAL SUPPLY CLASS 6145 $6 SHEET 1 OF 5 PROCUREMENT SPECIFICATION: AS6070 6$(7HFKQLFDO6WDQGDUGV%RDUG5XOHVSURYLGHWKDW7KLVUHSRUWLVSXEOLVKHGE6$(WRDGYDQFe thestate of technicaland engineering sciences. The useof this report is entirely voluntary, and its applicability ands

4、uitability for any particularuse, includingany patent infringement arisingtherefrom,LVWKHVROHUHVSRQVLELOLWRIWKHXVHUSAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE value

5、s your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS6070/6 RATIONALE THIS DOCUMENT PROVIDES THE REQUIREMENTS FOR A NEW HIGH SPEED DATA PROTOCOL. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF T

6、HIS DOCUMENT AND THE LATEST ISSUE OF AS6070. FIGURE 1 - FOUR PAIR CONFIGURATION (DESIGN SHOWN IS NOTIONAL) 1.0 CONSTRUCTION DETAILS: TABLE 1 COMPONENT MATERIAL REQUIREMENT CONDUCTOR 24 AWG 19X36 SILVER PLATED COPPER OR COPPER ALLOY 1/ 26 AWG 19X38 SILVER PLATED COPPER ALLOY2/ .0254 INCHES MAXIMUM .0

7、204 INCHES MAXIMUM INSULATION FLUOROPOLYMER 24 AWG 26 AWG .060 INCHES NOMINAL .050 INCHES NOMINAL INSULATED CONDUCTOR COLORS PAIR 1: WHITE/BLUE COPPER ALLOY SCA OF AS29606 TABLES 3 AND 4. 2/ SIZE 26 CONDUCTOR SHALL BE ANNEALED COPPER TYPE SCC; COPPER ALLOY SCA OF AS29606 TABLES 3 AND 4. 3/ PAIRS CON

8、TAINING SOLID WHITE WIRE NOT FOR US DEPARTMENT OF DEFENSE ( NAVY) USE. CONDUCTOR INSULATION PAIR SHIELD OUTER SHIELD JACKET FILLER OR SEPARATER (CONFIGURATION OPTIONAL) DRAIN WIRE (OPTIONAL) AEROSPACE STANDARD $6 SHEET 2 OF 5 CABLE, HIGH PERFORMANCE, 4 PAIR, SHIELDED, 100 OHM, 200 C, ETHERNET 10G BA

9、SE T TABLE 2 LIGHT/STANDARD CABLE REQUIREMENTS CABLE CONDUCTOR WEIGHT DIAMETER LIGHT 24 AWG 26 AWG 45.0 POUNDS/1000 FEET MAXIMUM 35.0 POUNDS/1000 FEET MAXIMUM .270 INCH MAXIMUM .230 INCH MAXIMUM STANDARD 24 AWG 26 AWG 57.0 POUNDS/1000 FEET MAXIMUM 45.0 POUNDS/1000 FEET MAXIMUM .300 INCH MAXIMUM .250

10、 INCH MAXIMUM 2.0 CABLE CONFIGURATION: CABLE CONSTRUCTION SHALL BE IN ACCORDANCE WITH TABLE 1. THE CABLE SHALL HAVE THE FOLLOWING OPERATING CHARACTERISTICS AND DESIGN REQUIREMENTS: 2.1 CONTINUOUS WORKING VOLTAGE: 60 V C (SEE NOTE 1) 2.2 OPERATING FREQUENCY: 1 TO 500 MHz 2.3 OPERATING TEMPERATURE RAT

11、ING: -55 C MINIMUM TO +200 C MAXIMUM 2.4 CONDUCTOR DCR (PRIOR TO INSULATING) AT 20 C: 24 AWG ANNEALED COPPER 24.3 OHMS/1000 FEET MAXIMUM 24 AWG COPPER ALLOY (HIGH STRENGTH) 28.4 OHMS/1000 FEET MAXIMUM 26 AWG COPPER ALLOY (HIGH STRENGTH) 44.8 OHMS/1000 FEET MAXIMUM 2.5 CABLE MINIMUM BEND RADIUS: 7 TI

12、MES DIAMETER 3.0 PERFORMANCE REQUIREMENTS ARE IN ACCORDANCE WITH AS6070 UNLESS OTHERWISE SPECIFIED: 3.1 LIFE CYCLE OVEN TEMPERATURE: 200 C 5 C. WIRE INSULATION SHALL NOT SHRINK MORE THAN .090 INCHES AND JACKET INSULATION SHALL NOT SHRINK MORE THAN .150 INCHES. NO MANDREL OR WEIGHTS ARE REQUIRED DURI

13、NG THE LIFE CYCLE TEST. PERFORM THE BEND TEST AFTER OVEN AGING. JACKET AND COMPONENT WIRES SHALL MEET DIELECTRIC WITHSTAND REQUIREMENTS. 3.2 BEND REQUIRED AFTER LIFE CYCLE AND FLUID IMMERSION. THE JACKET AND COMPONENT WIRES SHALL MEET DIELECTRIC WITHSTAND REQUIREMENTS. MANDREL SIZE: 10 TIMES CABLE D

14、IAMETER (10%). WEIGHTS: NONE. WRAP CABLE BY HAND AROUND MANDREL WITH SUFFICIENT TENSION TO HOLD CABLE FIRMLY AGAINST MANDREL. 3.3 BLOCKING OVEN TEMPERATURE: 200 C 5 C; MANDREL SIZE: 10 TIMES CABLE DIAMETER (10%). NO BLOCKING BETWEEN ADJACENT LAYERS ALLOWED. JACKET AND COMPONENT WIRES SHALL MEET DIEL

15、ECTRIC WITHSTAND REQUIREMENTS. 3.4 COLD BEND COLD CHAMBER TEMPERATURE: -55 C 5 C; MANDREL SIZE: 10 TIMES CABLE DIAMETER (10%). NO CRACKING OF JACKET ALLOWED. JACKET AND COMPONENT WIRES SHALL MEET DIELECTRIC WITHSTAND REQUIREMENTS. A SIGLE TEST WEIGHT SHALL BE ATTACHED TO ALL OF THE COMPONENTS WIRES

16、TO HOLD THE CABLE TAUT ON THE MANDREL. 3.5 ALLOY CONDUCTOR ELONGATION AND TENSILE BREAK STRENGTH SHALL BE IN ACCORDANCE WITH AS29606: 24 AWG ANNEALED COPPER (SCC): SEE AS29606 TABLE 4A. 24 AWG HIGH STRENGTH COPPER-ALLOY (SCA): SEE AS29606 TABLE 4C. 26 AWG ANNEALED COPPER (SCC): SEE AS29606 TABLE 4A.

17、 26 AWG HIGH STRENGTH COPPER-ALLOY (SCA): SEE AS29606 TABLE 4C. AEROSPACE STANDARD $6 SHEET 3 OF 5 CABLE, HIGH PERFORMANCE, 4 PAIR, SHIELDED, 100 OHM, 200 C, ETHERNET 10G BASE T 3.6 DRY DIELECTRIC WITHSTAND COMPONENT WIRES COMPONENT WIRES SHALL WITHSTAND 1500 V RMS FOR BOTH INITIAL QUALIFICATION AND

18、 QUALITY CONFORMANCE TESTING. THE WITHSTAND VOLTAGE SHALL BE APPLIED FOR 1 MINUTE WIRE TO WIRE AND WIRE TO SHIELD. NO SPECIAL PREPARATION OR CONDITIONS APPLY. THERE SHALL BE NO EVIDENCE OF DAMAGE TO WIRE PAIR INSULATION. 3.7 DIMENSIONAL SEE TABLE 1. 3.8 FLAMMABILITY MAXIMUM FLAME TRAVEL SHALL BE 3 I

19、NCHES, THERE SHALL BE NO EVIDENCE OF FLAMING PARTICLES, AND FLAME EXTINGUISH TIME SHALL BE 5 SECONDS MAX. 3.9 FLUID IMMERSION AFTER THE FLUID IMMERSION TEST THE DIAMETER OF THE CABLE SHALL NOT CHANGE MORE THAN 5%. JACKET SHALL NOT CRACK. AFTER BEND TEST, THE JACKET AND COMPONENT WIRES SHALL MEET DIE

20、LECTRIC WITHSTAND REQUIREMENTS. 3.10 HUMIDITY RESISTANCE FOLLOWING THE COMPLETION OF THE HUMIDITY TEST THE CABLE SHALL MEET THE DRY DIELECTRIC REQUIREMENTS. 3.11 SPARK TEST ON FINISHED CABLE (SHIELD TO GROUND) (MANUFACTURING REQUIREMENT ONLY) CABLE SHALL BE TESTED IN ACCORDANCE WITH AS4373, METHOD 1

21、. THE INTERNAL AND OUTER SHIELDS SHALL BE ELECTRICALLY CONNECTED TOGETHER. THE SIGNAL AMPLITUDE AND FREQUENCY SHALL BE: 1500 VRMS AND 3 KHz. 3.12 SMOKE QUANTITY MAXIMUM SPECIFIC OPTICAL DENSITY (DS) SHALL BE LESS THAN 50 AFTER 4.0 MINUTES. 3.13 THERMAL SHOCK RESISTANCE OVEN TEMPERATURE: 200 C 5 C, E

22、NDS DO NOT SHRINK OR EXPAND MORE THAN .25 INCH AND NO JACKET CRACKING. JACKET AND COMPONENT WIRES MEET DIELECTRIC WITHSTAND REQUIREMENTS. 3.14 WEIGHT SEE TABLE 2 3.15 ATTENUATION ATTENUATION SHALL MEET THE VALUES DETERMINED BY THE FOLLOWING EQUATION FOR FREQUENCIES FROM 1 TO 500 MHz ATTENUATION FOR

23、AS6070/6 CABLE SHALL BE ADJUSTED BY 2% PER C FROM 20 TO 60 C AND SHALL BE VERIFIED AT 40 C 3 C AND 60 C 3 C. TABULATED VALUES ARE GIVEN FOR INFORMATION ONLY. ATTEN8$7,21 ; f) + .0091 X f f) dB/262 FEET (80 M) FREQUENCY (MHz) 10.0 100.0 200.0 250.0 500.0 24 AWG (dB/80 M) 5.9 19.1 27.6 31.1 45.3 26 AW

24、G (dB/65 M) 5.9 19.1 27.6 31.1 45.3 3.16 DIFFERENTIAL IMPEDANCE DIFFERENTIAL IMPEDANCE SHALL BE 100 OHMS 10 OHMS. 3.17 NEAR END CROSS TALK (NEXT) AND NEAR END CROSS TALK (NEXT) ON MANDREL SHALL MEET THE VALUES DETERMINED BY THE FOLLOWING EQUATION FOR FREQUENCIES FROM 1 TO 500 MHz TABULATED VALUES AR

25、E GIVEN FOR INFORMATION ONLY. 1(;71(;7 100) TO 15 LOG (f/ 100) dB NEXT (100) SHALL BE 44.3 dB FREQUENCY (MHz) 10.0 100.0 200.0 250.0 500.0 NEXT (dB) 24 7 2.3 TO 15 LOG (f / 100) dB FREQUENCY (MHz) 10.0 100.0 200.0 250.0 500.0 PSNEXT (dB) 24 FOAMED FEP INSULATION WITH A TRANSLUCENT BLUE JACKET AND ST

26、RIPPED PRIMARY WIRE COLOR IS: AS6070/6-0B6XA-1. 6.0 NOTES: 6.1 THIS INSULATION SYSTEM IS DESIGNED TO BE USED IN AEROSPACE APPLICATIONS USING 60 VOLTS OR LESS. VERIFICATION OF THE SUITABILITY OF THIS PRODUCT FOR USE IN OTHER ELECTRICAL SYSTEM CONFIGURATIONS IS THE RESPONSIBILITY OF THE USER. 6.2 STRI

27、PED PRIMARY WIRE COLOR IS RECOMMENDED IN LIEU OF A SOLID WHITE PRIMARY WIRE. THE STRIPED WIRE COLOR ALLOWS EASY RECOGNITION OF WHICH PAIR WIRE GOES WITH A PARTICULAR SOLID COLOR PRIMARY WIRE. THE USER IS CAUTIONED THAT AS50881 TREATS A STRIPED WIRE AND A SOLID COLORED WIRE AS THE SAME COLOR. 6.3 REV

28、ISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.