SAE AS 6070 8-2016 CABLE LIGHTWEIGHT OPTIMIZED HIGH SPEED DATA QUAD 110 OHM 200 .pdf

1、AEROSPACE STANDARDCABLE, LIGHTWEIGHT OPTIMIZED HIGH SPEED DATA QUAD, 110 OHM, 200 CAS6070/8Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopyin

2、g, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-07THIRD ANGLE PROJECTIONCUSTODIA

3、N: AE-8/AE-8DFEDERAL SUPPLY CLASS6145AS6070/8SHEET 1 OF 5PROCUREMENT SPECIFICATION: AS6070SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entirely voluntary, and its applicability and suitabi

4、lity forany particularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stabilized, or cancelled.SAEinvites your written comments and suggestions.SAE values

5、your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6070/8RATIONALETHIS DOCUMENT PROVIDES THE REQUIREMENTS FOR A NEW HIGH SPEED DATA PROTOCOL CABLE.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF TH

6、IS DOCUMENT AND THE LATEST ISSUE OF AS6070.BluGrnOrgRedConductorBinderJacketInsulationFillerInner ShieldOuter ShieldFIGURE 1 - QUAD CONFIGURATIONCONDUCTORINSULATIONFILLER BINDERJACKETINNER SHIELDOUTER SHIELDAEROSPACE STANDARD AS6070/8SHEET 2 OF 5CABLE, LIGHTWEIGHT OPTIMIZED HIGH SPEED DATA QUAD, 110

7、 OHM, 200 C1.0 CONSTRUCTION DETAILS:TABLE 1COMPONENT/CHARACTERISTIC MATERIAL REQUIREMENTCONDUCTOR22 AWG-19X34 SILVER PLATED COPPER 1/24 AWG-19X36 SILVER PLATED COPPER 2/26 AWG-19X38 SILVER PLATED COPPER ALLOY 3/.0320 INCHES MAXIMUM.0255 INCHES MAXIMUM.0205 INCHES MAXIMUMCONDUCTOR NSULATION (SEE NOTE

8、 6.2)FLUOROPOLYMER 4/22 AWG24 AWG26 AWG.070 INCHES MAXIMUM.056 INCHES MAXIMUM.044 INCHES MAXIMUMINSULATED CONDUCTOR COLORSPAIR 1: RED COPPER ALLOY SCA OF AS29606 (SEE TABLES 3 AND 4) EXCEPT AS INDICATED IN TABLE ABOVE.3/ SIZE 26 CONDUCTOR SHALL BE COPPER ALLOY TYPE SCA OF AS29606 (SEE TABLES 3 AND 4

9、) EXCEPT AS INDICATED IN TABLE ABOVE.4/ SINGLE LAYER FEP PER ASTM D2116 WITH NO SECOND LAYER OR TWO LAYER PTFE WITH PRIMARY LAYER OF EXTRUDE OR WRAPPED LOW DENSITY PTFE PER ASTM D4895 OR EQUIVALENT AND SECOND LAYER OF EXTRUDED OR TAPE WRAPPED AND SEALED FULL DENSITY PTFE SO THAT IT FORMS A HOMOGENOU

10、S BOND WITH THE PRIMARY INSULATION PER ASTM D6585 OR EQUIVALENT.5/ IN ACCORDANCE WITH ASTM D48956/ IN ACCORDANCE WITH ASTM B298, COATING THICKNESS, CLASS D OR 40 MICRO-INCH MINIMUM.7/ JACKET SHALL BE IN ACCORDANCE WITH NEMA WC 27500 MATERIAL TYPE 9 AS DEFINED IN 3.8.2.6; MATERIAL TYPE 12, OR 22 AS D

11、EFINED IN 3.8.2.10; MODIFIED MATERIAL TYPE 24 AS DEFINED IN 3.8.2.15. ALL JACKETS SHALL MEET THE PERFORMANCE REQUIREMENTS OF NEMA WC 27500 PARAGRAPH 3.8.1 FOR THE APPLICABLE MATERIALS.2.0 CABLE CONFIGURATION: CABLE CONSTRUCTION SHALL BE IN ACCORDANCE WITH TABLE 1. THE CABLE SHALL HAVE THEFOLLOWING O

12、PERATING CHARACTERISTICS AND DESIGN REQUIREMENTS:2.1 OPERATING TEMPERATURE RATING: -55 C MINIMUM TO +200 C MAXIMUM2.2 CONDUCTOR DCR (AS RECEIVED) AT 20 C:22 AWG ANNEALED COPPER 15.1 OHMS/1000 FEET MAXIMUM24 AWG ANNEALED COPPER 24.3 OHMS/1000 FEET MAXIMUM24 AWG COPPER ALLOY (HIGH STRENGTH) 28.4 OHMS/

13、1000 FEET MAXIMUM26 AWG COPPER ALLOY (HIGH STRENGTH) 44.8 OHMS/1000 FEET MAXIMUMNOTE: THE ABOVE CONDUCTOR DCR LIMITS ARE WITHIN THE LIMITS OF AS29606, BUT THE MAXIMUM LIMITS HAVE BEEN REDUCED AS STATED ABOVE TO MEET CABLE PERFORMANCE REQUIREMENTS. AEROSPACE STANDARD AS6070/8SHEET 3 OF 5CABLE, LIGHTW

14、EIGHT OPTIMIZED HIGH SPEED DATA QUAD, 110 OHM, 200 C2.3 CABLE MINIMUM BEND RADIUS 22 AWG 1.11 INCHES24 AWG .96 INCHES26 AWG .79 INCHES3.0 PERFORMANCE REQUIREMENTS3.1 ELECTRICAL REQUIREMENTSTHE CABLE SHALL MEET THE ELECTRICAL REQUIREMENTS OF IEEE 1394B, 2008, EXCEPT AS SPECIFIED BELOW:3.2 CONTINUOUS

15、WORKING VOLTAGE SHALL BE 60 V DC.3.3 DRY DIELECTRIC WITHSTAND - CONDUCTOR TO CONDUCTORCOMPONENT WIRES SHALL WITHSTAND 1500 V RMS FOR BOTH INITIAL QUALIFICATION AND QUALITY CONFORMANCE TESTING. THE WITHSTAND VOLTAGE SHALL BE APPLIED FOR 1 MINUTE WIRE TO WIRE. NO SPECIAL PREPARATION OR CONDITIONS APPL

16、Y. THERE SHALL BE NO EVIDENCE OF DAMAGE TO WIRE PAIR INSULATION.3.4 DRY DIELECTRIC WITHSTANDING - CONDUCTOR TO SHIELDCOMPONENT WIRES SHALL WITHSTAND 1000 V RMS FOR BOTH INITIAL QUALIFICATION AND QUALITY CONFORMANCE TESTING. THE WITHSTAND VOLTAGE SHALL BE APPLIED FOR 1 MINUTE WIRE TO SHIELD. NO SPECI

17、AL PREPARATION OR CONDITIONS APPLY. THERE SHALL BE NO EVIDENCE OF DAMAGE TO WIRE PAIR INSULATION.3.5 CAPACITANCE BETWEEN PAIRS, GROUND FLOATING, MAXIMUM 13 PICO FARAD/FOOT.3.6 DIFFERENTIAL IMPEDANCE 110 +6/-4 OHMS3.7 ATTENUATION PER 100 FEET AT FREQUENCYTABLE 2FREQUENCY (MHZ) 100 250 500 100022 AWG

18、(DB/100 FEET) 5.5 8.8 12.8 18.224 AWG (DB/100 FEET) 6.8 10.9 15.5 26.026 AWG (DB/100 FEET) 9.2 14.2 23.0 34.03.8 PROPAGATION DELAYPROPAGATION DELAY SHALL NOT EXCEED 1.31 NANOSECONDS/FOOT MAXIMUM3.9 PROPAGATION DELAY SKEW WITHIN PAIRSPROPAGATION DELAY SKEW SHALL NOT EXCEED 4 PICOSECONDS/FOOT3.10 EYE

19、MASK (SEE NOTE 6.3)EYE MASK TESTED IN ACCORDANCE WITH ECIA EIA-364-107. THE MASK SHALL BE 450 MVP-P X 1000 PS. THE CABLE UNDER TEST SHALL HAVE A MINIMUM LENGTH AS INDICATED BELOW. THE SIGNAL SOURCE SHALL BE 1.1 VP-P USING A 227-1 PSEUDO RANDOM BIT SEQUENCE AT A DATA RATE OF 500 MEGA BITS (500X106) P

20、ER SECOND. A RISE TIME FILTER OF 100 PICO SECONDS(10 TO 90%) SHALL BE APPLIED TO THE OUTPUT OF THE SIGNAL SOURCE. THE EYE MASK SHALL HAVE ZERO VIOLATIONS WHILE CAPTURING 2000 (MIN) WAVEFORMS. ONLY ONE PAIR IS ACTIVATED AT A TIME. PAIRS ARE OPPOSING WIRES. NOT ADJACENT.22 AWG - 81 FEET24 AWG - 65 FEE

21、T26 AWG - 50 FEETAEROSPACE STANDARD AS6070/8SHEET 4 OF 5CABLE, LIGHTWEIGHT OPTIMIZED HIGH SPEED DATA QUAD, 110 OHM, 200 C3.11 TRANSFER IMPEDANCE (SEE NOTE 6.3)CABLE SHALL BE CAPABLE OF MEETING THE TRANSFER IMPEDANCE AS FOLLOWS WHEN TESTED IN ACCORDANCE WITH NEMA WC61, IEC 61196-1, OR AS8548522 AWG A

22、ND 26 AWG10 KHZ - 1 MHZ: 20 MILLIOHM/METER MAXIMUM1 MHZ - 40 MHZ: 10 MILLIOHM /METER MAXIMUM40 MHZ - 400 MHZ: 40 MILLIOHM /METER MAXIMUM400 MHZ - 1 GHZ: 100 MILLIOHM /METER MAXIMUM24 AWG10 KHZ - 20 MHZ: 20 MILLIOHM/METER MAXIMUM20 MHZ - 100 MHZ: 50 MILLIOHM /METER MAXIMUM100 MHZ - 400 MHZ: 200 MILLI

23、OHM /METER MAXIMUM400 MHZ - 1 GHZ: 400 MILLIOHM /METER MAXIMUM4.0 JACKET REQUIREMENTS4.1 JACKET FLAWS (SEE AS6070 SPARK TEST (FINISHED CABLE), SEE NOTE 6.3,). TESTING SHALL BE IN ACCORDANCE WITH AS4373 TEST METHOD 505. ALL FLAWS SHALL BE REMOVED. 4.2 COLD BEND. TESTING SHALL BE IN ACCORDANCE WITH AS

24、4373 TEST METHOD 702. THERE SHALL BE NO EVIDENCE OF CRACKING OF THE OUTER JACKET.4.3 THERMAL SHOCK. TESTING SHALL BE IN ACCORDANCE WITH AS4373 TEST METHOD 805. THERE SHALL BE NO EVIDENCE OF CRACKING OF THE OUTER JACKET.4.4 BLOCKING. TESTING SHALL BE IN ACCORDANCE WITH AS4373 TEST METHOD 808. JACKET

25、MATERIAL SHALL NOT STICK TOGETHER OR TO THE METAL MADREL WHEN SUBJECTED TO THIS TESTING.4.5 FLAMMABILITY. TESTING SHALL BE IN ACCORDANCE WITH AS4373 TEST METHOD 801. THE CABLE SHALL NOT BURN MORE THAN 30 SECONDS OR TRAVEL MORE THAN 3.0 INCHES AFTER THE FLAME IS REMOVED.4.6 LAMINATION SEALING (SEE NO

26、TE 6.3). SHALL BE TESTED IN ACCORDANCE WITH AS4373 TEST METHOD 809 IF APPLICABLE. WRAPPED JACKET MATERIAL SHALL NOT EXHIBIT ANY SEPARATION OF THE LAYERS.4.7 CORNER BEND (SEE NOTE 6.3)THE CABLE SHALL BE BENT AROUND A TEST SURFACE CONSISTING OF A 90 DEGREE CORNER WITH A RADIUS 5 TIMES THE CABLE OUTER

27、DIAMETER (ROUNDED TO THE NEXT HIGHEST MILLIMETER). THE CABLE UNDER TEST SHALL BE SECURED TO THE TEST SURFACE AND A FORCE OF 132 NEWTONS SHALL BE APPLIED TO ONE END OF THE CABLE FOR ONE MINUTE. THE CABLE WILL BE VISUALLY INSPECTED WITH TEN-POWER MAGNIFICATION. ELECTRICAL PERFORMANCE SHALL BE MEASURED

28、 AFTER ONE MINUTE OF LOADING AND UNLOADING. THE CABLE SHALL MEET THE ELECTRICAL REQUIREMENTS SPECIFIED HEREIN AFTER LOADING AND UNLOADING.4.8 MANDREL WRAP (SEE NOTE 6.3)A TEST SAMPLE OF CABLE WITH A MINIMUM LENGTH AS SPECIFIED BELOW FOR EACH WIRE GAUGE SHALL BE WRAPPED 360DEGREES AROUND A MANDREL WH

29、OSE DIAMETER IS 10 TIMES THE CABLE OUTER DIAMETER. THE TEST SAMPLE SHALL HAVE 30 CONCENTRIC WRAPS. THE CABLE SHALL MEET THE ELECTRICAL REQUIREMENTS OF 3.5, 3.6, 3.7 AND 3.10 AS SPECIFIED HEREIN WHILE WRAPPED.22 AWG - 81 FEET24 AWG - 65 FEET26 AWG - 50 FEETAEROSPACE STANDARD AS6070/8SHEET 5 OF 5CABLE

30、, LIGHTWEIGHT OPTIMIZED HIGH SPEED DATA QUAD, 110 OHM, 200 C4.9 MARKINGTHE CABLE SHALL BE PERMANENTLY AND LEGIBLY MARKED WITH THE PART NUMBER AND CAGE CODE IN ACCORDANCE WITH AS6070 AND TABLE 2.4.10 MATERIALSMATERIALS SHALL BE FUNGUS RESISTANT. 4.11 LASER MARKINGCABLE SHALL BE CAPABLE OF UV LASER MA

31、RKING. THIS REQUIREMENT ONLY APPLIES TO THE OUTER MOST INSULATING LAYER. OUTER JACKET SHALL BE FORMULATED IN SUCH A MANNER TO ACHIEVE A MINIMUM AVERAGE CONTRAST OF 67% WHEN MARKED WITH AN ULTRAVIOLET (UV) LASER SOURCE AT 1.5 J/CM2.5.0 CONSTRUCTION OPTIONSTABLE 3PART NO.1ST DIGITCONDUCTOR PLATINGAS60

32、70/8-X (1) 22 AWG 40 MICROINCHES (SILVER PLATING) 8/(2) 24 AWG 40 MICROINCHES (SILVER PLATING) 8/(3) 24 AWG 40 MICROINCHES (SILVER PLATING) 9/(4) 26 AWG 40 MICROINCHES (SILVER PLATING) 9/8/ ANNEALED COPPER (SEE NOTE 6.4, AS29606 TYPE SCC)9/ HIGH STRENGTH COPPER (AS29606 TYPE SCA)EXAMPLE: PART NUMBER

33、 FOR 40 MICRO-INCH SILVER PLATED 26 AWG CONDUCTOR; AS6070/8-46.0 NOTES:6.1 INTENDED USETHE CABLE TYPES DESCRIBED IN THIS SPECIFICATION ARE INTENDED FOR USE AS THE CABLE MEDIUM IN APPLICATIONS DEFINED BY IEEE 1394B WHERE APPLICABLE.6.2 THIS INSULATION SYSTEM IS DESIGNED TO BE USED IN AEROSPACE APPLIC

34、ATIONS USING 60 VOLTS OR LESS. VERIFICATION OF THE SUITABILITY OF THIS PRODUCT FOR USE IN OTHER ELECTRICAL SYSTEM CONFIGURATIONS IS THE RESPONSIBILITY OF THE USER.6.3 ADDITIONAL TEST REQUIREMENTS3.10 EYE MASK, 3.11 TRANSFER IMPEDANCE, 4.1 JACKET FLAWS, 4.6 LAMINATION SEALING, 4.7 CORNER BEND, AND 4.

35、8 MANDREL WRAP ARE ADDITIONAL TEST REQUIREMENTS, WHICH ARE IN ADDITION TO THE TESTING STATED IN AS6070 TABLE 2. THESE ADDITIONAL TESTS ARE TO BE INCLUDED IN THE INITIAL QUALIFICATION AND RETENTION OF QUALIFICATION TESTING OF THE CABLE.6.4 ANNEALED SIZE 24 COPPER CONDUCTOR IS NOT RECOMMENDED FOR USE

36、IN HIGH VIBRATION AREAS OR IN APPLICATIONS REQUIRING A HIGH FLEX LIFE.6.5 REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THISDOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.