SAE AS 6457A-2015 FITTING ASSEMBLY TEE AXIALLY SWAGED TO MALE FLARELESS ON THE RUN MALE FLARELESS ON THE SIDE HYDRAULIC UP TO 1500 PSI.pdf

1、 AEROSPACE STANDARD FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO MALEFLARELESS ON THE RUN, MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI AS6457Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any

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3、ttp:/www.sae.org ISSUED 2011-07REVISED 2015-06THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.A FEDERAL SUPPLY CLASS 4730AS6457 SHEET 1 OF 4 REV. A PROCUREMENT SPECIFICATION: /4/ AS6116SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicaland

4、engineering sciences. Theuse ofthisreport is entirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,r

5、eaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6457A RATIONALE ADDED STANDARD CONFIGURATION 242424. FIGURE 1 - TEE, AXIALLY SWAGED TO MALE FLA

6、RELESS ON THE RUN, MALE FLARELESS ON THE SIDE AEROSPACE STANDARD AS6457 SHEET 2 OF 4 REV. A FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO MALE FLARELESS ON THE RUN, MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI TABLE 1A - DIMENSIONS A THROUGH E BASIC NO. AS6457/15/ SIZE CODE NOMINAL TUBE SIZE END

7、 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 A .015 B MAX B1 MAX C .015 E MAX 040404 .250 .250 .250 .767 1.112 .959 .767 .435 050505 .3125 .3125 .3125 .786 1.258 1.110 .786 .503 060606 .375 .375 .375 .846 1.464 1.237 .846 .580 080808 .500 .500 .500 1.032 1.765 1.505 1.032 .755 101010 .625 .625

8、 .625 1.158 1.843 1.603 1.158 .929 121212 .750 .750 .750 1.346 2.103 1.823 1.346 1.150 161616 1.000 1.000 1.000 1.505 2.618 2.238 1.505 1.474 202020 1.250 1.250 1.250 1.627 3.069 2.654 1.627 1.768 242424 1.500 1.500 1.500 1.747 3.600 3.105 1.747 2.070 TABLE 1B - DIMENSIONS F THROUGH J BASIC NO. AS64

9、57/15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 F MIN G .015 J /12/ TUBE DEDUCTION 040404 .250 .250 .250 .253 .438 .419 +.150/-.180 050505 .3125 .3125 .3125 .3155 .465 .435 +.150/-.180 060606 .375 .375 .375 .378 .563 .492 +.150/-.195 080808 .500 .500 .500 .50

10、3 .750 .590 +.150/-.210 101010 .625 .625 .625 .629 .875 .663 +.150/-.200 121212 .750 .750 .750 .754 1.063 .783 +.150/-.245 161616 1.000 1.000 1.000 1.004 1.304 .928 +.150/-.330 202020 1.250 1.250 1.250 1.255 1.618 1.104 +.150/-.375 242424 1.500 1.500 1.500 1.505 1.806 1.275 +.150/-.425 TABLE 1C - DI

11、MENSIONS T THROUGH W1 BASIC NO. AS6457/15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 (T) THREAD PER AS8879 (T1) THREAD PER AS8879 W MIN W1 MAX 040404 .250 .250 .250 .4375-20 UNJF-3A .4375-20 UNJF-3A .185 .604 050505 .3125 .3125 .3125 .5000-20 UNJF-3A .5000-20

12、UNJF-3A .180 .724 060606 .375 .375 .375 .5625-18 UNJF-3A .5625-18 UNJF-3A .195 .883 080808 .500 .500 .500 .7500-16 UNJF-3A .7500-16 UNJF-3A .210 1.076 101010 .625 .625 .625 .8750-14 UNJF-3A .8750-14 UNJF-3A .225 1.076 121212 .750 .750 .750 1.0625-12 UNJ-3A 1.0625-12 UNJ-3A .235 1.201 161616 1.000 1.

13、000 1.000 1.3125-12 UNJ-3A 1.3125-12 UNJ-3A .260 1.566 202020 1.250 1.250 1.250 1.6250-12 UNJ-3A 1.6250-12 UNJ-3A .285 1.829 242424 1.500 1.500 1.500 1.8750-12 UNJ-3A 1.8750-12 UNJ-3A .310 2.178 TABLE 1D - DIMENSIONS W2 THROUGH W4 AND WEIGHTS BASIC NO. AS6457 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 N

14、OMINAL TUBE SIZE END 2 NOMINAL TUBE SIZE END 3 W2 .002 W3 MAX W4 MAX WEIGHT APPROX LB/EA 040404 .250 .250 .250 .320 .020 .020 .020 050505 .3125 .3125 .3125 .371 .020 .020 .025 060606 .375 .375 .375 .463 .020 .020 .035 080808 .500 .500 .500 .595 .020 .020 .070 101010 .625 .625 .625 .758 .020 .020 .10

15、5 121212 .750 .750 .750 .903 .025 .025 .130 161616 1.000 1.000 1.000 1.196 .035 .035 .295 202020 1.250 1.250 1.250 1.460 .035 .035 .475 242424 1.500 1.500 1.500 1.704 .035 .035 .800 AEROSPACE STANDARD AS6457 SHEET 3 OF 4 REV. A FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO MALE FLARELESS ON THE RUN, MALE

16、 FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI NOTES: /1/ MATERIALS: CODE LETTER “D“ BODY - TYPE 6061-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/8. RING - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. 2. FINISH: BODY - CHEMICAL CONVERSION COAT PER MIL-DTL-5541 TYPE I CLASS 3. RING - ANODIZE PE

17、R MIL-A-8625, TYPE II, CLASS 2, DYED GREEN, SIMILAR TO NO. 14187, 14193, OR 14223 OF FED-STD-595 AND SHALL BE DUPLEX SEALED. /3/ COATINGS/LUBRICANTS: BODY a. DRY FILM LUBRICANT PER AS5272 TYPE I SHALL BE APPLIED TO THE OD OF THE AXIALLY SWAGED FITTING END. ADDITIONAL LUBRICANT APPLIED SHALL BE SPECI

18、FIED BY MANUFACTURER. THE LUBRICANTS SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. POLYTETRAFLUOROETHYLENE (PTFE) COAT, LIGHT GREEN, SHALL BE APPLIED TO PORTIONS OF ID (BORE) UP TO THE FIRST GROOVE. OVERSPRAY IN GROOVE IS NOT PERMITTED. c. A MINIMUM OF TWO GROOVES (END SIZE -05 AND LARGER) SHALL

19、 BE FILLED WITH ELASTOMERIC DIMETHYL SILOXANE COMPOUND. FOR SMALLER SIZE ENDS, A MINIMUM OF ONE GROOVE SHALL BE FILLED WITH THE COMPOUND. /4/ PROCUREMENT SPECIFICATION: AS6116 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACT

20、URER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS6116 FOR THIS STANDARD. SEE www.eAuditN FOR THE CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESP

21、ONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS6116 AND SHALL BE IDENTIFIED ON THE RING IN THE AREA SHOWN. FOR SIZE -05 AND LARGER, THE RING OD SHALL HAVE TWO GROOVES INDICATING DUAL SEALING BACK UP FEATURE. 7. FITTINGS SHALL BE INST

22、ALLED IN ACCORDANCE WITH AS6124. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, THE MAXIMUM MACHINED SURFACES SHALL BE 125 MICROINCHES Ra. 9. BREAK ALL EDGES .003 TO .010 INCHES UNLESS OTHERWISE SPECIFIED. 10. DIMENSIONING AND TOLERANCING: ASME

23、 Y14.5M-1994. 11. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .015, ANGULAR DIMENSIONS 030. /12/ DIMENSION “J” IS THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /13/ DIMENSION “B” IS THE FITTING ASSEMBLY LENGTH PRIOR TO SWAGE AND “B1” IS THE AFTER SW

24、AGE ASSEMBLY LENGTH MEASURED FROM THE SWAGED RING. /14/ PARTS FOR OXYGEN SYSTEMS SHALL BE IDENTIFIED IN THE PART NUMBER AS SUFFIX CODE “A” AND SHALL BE FURNISHED CLEANED, PACKAGED, AND LABELED IN ACCORDANCE WITH ARP1176 CATEGORY 1A. AEROSPACE STANDARD AS6457 SHEET 4 OF 4 REV. A FITTING ASSEMBLY, TEE

25、, AXIALLY SWAGED TO MALE FLARELESS ON THE RUN, MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI /15/ EXAMPLE OF PART NUMBER: AS6457 D 12 12 12 A OPTIONAL OXYGEN CLEANING /14/ BASIC PART NUMBER END 3 - SIZE CODE IN .062 INCH INCREMENTS(12 = .750 INCH) MATERIAL CODE LETTER /1/ END 2 - SIZE CODE I

26、N .062 INCH INCREMENTS (12 = .750 INCH) END 1 - SIZE CODE IN .062 INCH INCREMENTS (12 = .750 INCH) 16. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.