SAE AS 7106 3-1995 National Aerospace and Defense Contractors Accreditation Program Quality Assurance Program Requirements - Procurement《国家航空航天和国防承包商认证程序质量保证计划要求 采购》.pdf

1、The Engineering Society For Advancing Mobility Land Sea Air and Space I N T E R N A T I O N A L400 Commonwealth Drive, Warrendale, PA 15096-0001AEROSPACESTANDARDCopyright 1995 Society of Automotive Engineers, Inc.All rights reserved.Printed in U.S.ASAE Technical Standards Board Rules provide that: “

2、This report is published by SAE to advance the state of technical andengineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use ,including any patent infringement arising therefrom, is the sole responsibility of the user.”SAE revi

3、ews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invit esyour written comments and suggestions.Submitted for recognition as an American National StandardIssued 1995-03AS7106/3NATIONAL AEROSPACE AND DEFENSECONTRACTORS ACCREDITATION PRO

4、GRAMQUALITY ASSURANCE PROGRAM REQUIREMENTS - PROCUREMENT1. SCOPE1.1 This Aerospace Standard is to be used as a supplement to either SAE AS7106 or SAE AS7107 to demonstrate compliance to MIL-STD-1535. This Standard is required for all suppliers seeking NADCAP General Quality Systems accreditation who

5、 have contractual requirements to comply with MIL-STD-1535.2. APPLICABLE DOCUMENTSThe following publications form a part of this specification to the extent specified herein.2.1 SAE Publications:Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15086-0001.AS7106 National Aerospace and Defen

6、se Contractors Accreditation Program (NADCAP) - Quality Program RequirementsAS7107 National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Inspection System RequirementsCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking p

7、ermitted without license from IHS-,-SAE AS7106/3- 2 -2.2 PRI Publications:Available from Performance Review Institute, 163 Thomhill Road, Warrendale, PA 15086-7527.AC7106 NADCAP - Quality Program RequirementsAC7107 NADCAP - Inspection System Requirements2.3 U.S. Government Publications:Available fro

8、m DODSSP Subscription Services Desk, Building 4D, 700 RobinsAvenue, Philadelphia, PA 19111-5094.MIL-Q-9858 Quality Program RequirementsMIL-I-45208 Inspection System RequirementsMIL-STD-1535 Supplier Quality Assurance Program Requirements3. REQUIREMENTS3.1 Types of Purchases:The suppliers Quality Ass

9、urance Program shall apply to all purchases that are either Group I or Group II as defined in MIL-STD-1535.3.2 Selection of Suppliers:3.2.1 Determining Suppliers Capability:3.2.1.1 The supplier shall determine the capabilities of sub-tier suppliers prior to the issuance of purchase documents.3.2.1.2

10、 The supplier shall perform pre-award quality survey of prospective supplier for Group I procurements. Satisfactory recent quality history shall be the basis for issuance of a new purchase document without additional survey activity. The following factors will be evaluated:a. Management organization

11、 and approachb. Inspection planning, controls, capability, and managementc. Product/commodity visibility and defect prevention programd. Product/commodity performance analysisCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted witho

12、ut license from IHS-,-SAE AS7106/3- 3 -3.2.1.2 Continuede. Past experience with the type of product to be suppliedf. Configuration Management Systemg. Procedural control of hardware/software design and development documents and associated changesh. Control of nonconforming productsi. Corrective Acti

13、on/Continuous Improvement Programj. Product Disciplinek. Personnel availability/qualifications/certificationl. Review/audit capabilitiesm. Calibration capability and resourcesn. Manufacturing/computer facilitieso. Capability/condition of manufacturing equipmentp. Control and maintenance of inspectio

14、n equipment and production tools used as a medium of inspectionq. Material storage and handlingr. Control of nondestructive testing and special processess. Software media controlst. Software development standards and proceduresu. Existing software development, test and support tools, methods, and me

15、asurementsv. Software validation/verification methodologiesw. Software library controlsx. Independence and qualifications of evaluators3.2.1.3 The supplier shall document the results of each preaward survey at the sub-tiers supplier to serve as a basis for required corrective action.3.2.1.4 Each sup

16、plier of Group I procurements shall be subjected to a periodic review to determine the need for reaudit or resurvey.3.3 Supplier Rating:3.3.1 Supplier Rating System:3.3.1.1 Each supplier shall be rated for “quality of performance” for each type of commodity/product being purchased.3.3.1.2 The rating

17、 system shall consider applicable inspection and test results when available.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS7106/3- 4 -3.3.1.3 A time interval shall be established for periodic u

18、pdate and review.3.3.2 Rating:3.3.2.1 The suppliers quality rating system shall provide adequate separation and identification of sub-tier suppliers having a satisfactory rating from those with unsatisfactory ratings.3.3.2.2 The suppliers program shall describe the precautions that shall be taken wh

19、en supplies are obtained from sub-tier suppliers that are rated below the satisfactory level.3.3.2.3 The rating shall be considered in the selection of sources.3.4 Purchasing Data:3.4.1 Responsibility:3.4.1.1 The suppliers quality assurance program shall provide for the review of purchase documents

20、to assure that applicable quality requirements are included or referenced for compliance by the sub-tier supplier.3.4.1.2 The review shall be accomplished as early as possible in the procurement cycle to assure compliance for the specific purchase.3.4.1.3 The suppliers procedure shall identify the o

21、rganization responsible for this review.3.4.1.4 Procedures shall exist to insure procurement documents reflect drawings, specification, and customer requirements.3.4.2 Purchase Document Evaluation:3.4.2.1 The suppliers evaluation of the purchase documents shall ensure adequate description for suppli

22、es or services to be provided.3.4.2.2 The suppliers purchase document instructions shall include the following as appropriate:a. Manufacturing requirementsb. Inspection and testingc. Material specifications and standardsd. Control of registered componentse. Special qualifications approval or certifi

23、cationsCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS7106/3- 5 -3.4.2.2 Continuedf. Nondestructive testsg. Control of hardware/computer software documentation and changesh. Applicable product a

24、nd process specificationsi. Reliability and Maintainabilityj. Safety factorsk. Preservation, packaging, marking, and packingl. Product storage and handlingm. Contractor source quality controln. Government source quality assuranceo. Shipping instructionsp. Age control/shelf lifeq. Government/contract

25、or furnished equipmentr. Test reportss. Control of tool and test equipmentt. Nonconforming productsu. Control of manufacturing methods, materials, and processesv. Applicable workmanship standardsw. Reviews/auditsx. Identification of hardware and software deliverablesy. Statistical Process Control Pr

26、ogramz. Software qu alifications/acceptance testingaa. Traceability between requirements and qualifications/acceptance testsbb. Software Development Plancc. Software Quality Programdd. Software specifications, standards, and programming conventionsee. Software media control3.4.3 Purchase Classificat

27、ion:3.4.3.1 The supplier shall provide for a classification of each purchase depending on the criticality of the product or service to be supplied with the purchases classified Group I, Group II, or Group III.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduc

28、tion or networking permitted without license from IHS-,-SAE AS7106/3- 6 -3.5 Supplier Control at Sub-Tier Facility:3.5.1 Control of Quality:3.5.1.1 The supplier shall assure that all supplies and services procured from sub-tiers conform to the contract requirements.3.5.1.2 Where necessary, the suppl

29、ier shall assign quality control employees to sub-tier facilities.3.5.1.3 If field representatives are assigned, these functions shall be included in their responsibility:a. Performing complete or sampling inspection of product characteristicsb. Assuring the adequacy of, and conformance to, the cont

30、rols for special manufacturing processesc. Assuring the adequacy of and conformance to, the controls for inspection and test equipmentd. Verifying conformance to procedures for the control of engineering drawings and computer softwaree. Determining conformance to the suppliers established quality pr

31、ogram/inspection system f. Evaluating the methods for controlling nonconforming material and assuring the correction of the cause of nonconformance g. Documenting results of evaluations and inspections performedh. Indicating acceptability of supplies contained in each shipment, as applicable i. Veri

32、fying that qualification and acceptance tests are conducted to approved proceduresj. Verifying compliance with applicable requirements of paragraph 3.2 to include timely notification to management when discrepancies/deficiencies are discovered3.5.2 Control of Registered Components:3.5.2.1 The sub-ti

33、er shall be required to document in detail the critical methods and processes that will be used.3.5.2.2 The following information shall be submitted to the supplier for analysis and acceptance.a. The methods and the type of critical processing to be used (subject to limitations imposed because of pr

34、oprietary information)Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE AS7106/3- 7 -3.5.2.2 Continuedb. The location within the processing cycle where inspection is to take place c. The attributes o

35、f the products which will be inspected at each inspection pointd. The material and methods of preservation necessary to protect the producte. The handling and transportation precautions necessary to protect the product3.5.2.3 There shall be a system to assure that revisions or variations of items a-

36、e do not take place until the supplier/customer has accepted the revisions.3.5.2.4 Customer/Government Identified:3.5.2.5 Parts, components, assemblies, or systems identified as “Registered Parts” in the customer/government or prime contract or work order, shall be controlled in accordance with 3.5.

37、2.3.5.2.6 The procedures for items in this category shall be submitted to the government/customer or prime for approval prior to their implementation.3.5.2.7 Contractor Identified:3.5.2.8 When not specified in the customer/government or prime contract or work order, the supplier shall identify and c

38、ontrol registered parts in accordance with the criteria for selection, manufacture and inspection specified in 3.5.2.3.5.2.9 The detailed procedures governing the manufacture, inspection, and control of registered parts shall be identified by the supplier, documented as a part of the suppliers total

39、 quality control program and subject to review by the customer/government.3.6 Receipt of Procured Supplies:3.6.1 Receiving Inspection:3.6.1.1 The supplier procedures shall provide for receiving inspection of supplies and services procured from sub-tier suppliers prior to further processing.3.6.1.2 T

40、he supplier procedures shall define the criteria of acceptance used by Receiving Inspection to accept/reject supplies and services procured from sub-tier suppliers.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license

41、from IHS-,-SAE AS7106/3- 8 -3.6.1.3 This program shall minimize redundant inspection and maximize the use of sampling techniques in conjunction with suppliers product history.3.6.2 Discrepancy Reporting:3.6.2.1 Discrepant Material:3.6.2.1.1 The supplier identify and process nonconforming material in

42、 accordance with established procedure3.6.2.1.2 The supplier shall notify the sub-tier suppliers of receipt of nonconforming material.3.6.2.2 Discrepant Purchase Documents:3.6.2.2.1 The supplier procedures shall provide for received material that conforms to purchase documents, but fails to conform

43、to applicable engineering revision to be placed in “hold status” pending consideration of revising the requirements of purchase document or subsequent handling by the suppliers responsible department.3.6.2.3 Reporting Nonconformances:3.6.2.3.1 The supplier procedures shall provide for all nonconform

44、ing material documentation to be made available to the customer/government quality assurance representative.4. DETAILED REQUIREMENTS4.1 The procedures and objective evidence shall be available for review by government and other customers.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-