SAE AS 81714B-2014 Terminal Junction System (TJS) Environment Resistant General Specification For.pdf

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5、 AS81714A Terminal Junction System (TJS), Environment Resistant General Specification For FSC 5940 RATIONALE Limited Scope revision required to address AS81714-A1 contact resistance limits for wire size 28 in Table 2. 1. SCOPE This specification covers Terminal Junction System (TJS) components which

6、 are used for interconnection of wiring and incorporation of passive components (see 6.1). These environment resistant components have in common the use of crimp type external pin contacts in accordance with AS39029/1 for Series I or crimp type external socket contacts in accordance with AS39029/22

7、for Series II. This family of TJS components is designed to operate continuously over a temperature range of -65 to 200 C, using any combination of temperatures generated by the electrical load and ambient temperature so that the maximum internal hot spot, combined temperature, will not exceed the m

8、aximum specified for the class of TJS component, unless otherwise specified (1.2, 3.1). The components making up the system and covered by this specification include: a. Terminal junction bussing blocks (6.8.2) (1) Feedback type (6.8.2.1) (2) Feedthrough type (6.8.2.2) b. Racks (mounting holders) fo

9、r blocks (6.8.3) c. Brackets, block mounting (6.8.4) d. Wire in-line junctions (6.8.5) e. Grounding terminal (6.8.6) f. Grounding blocks (6.8.7) g. Electronic blocks (6.8.8) h. Electronic in-line junctions (6.8.9) SAE INTERNATIONAL AS81714B Page 2 of 47 1.1.1 CTS The TJS components conform to the re

10、quirements of MIL-HDBK-1277 and MIL-HDBK-454. 1.2 Classification 1.2.1 Terminal junction components fabricated to this specification are classified as follows: a. Series. The Series I and II TJS components are not interchangeable or intermateable. Series I. External pin contact crimped on wire. Seri

11、es II. External socket contact crimped on wire. b. Classes. Terminal junction components described herein are Class D. Classes A, B, and C components are inactive for new design. Class D components shall be used for direct Government acquisition. Appendix A provides performance tests and other infor

12、mation relating to Classes A, B, and C. Appendix A indicates the relationship between Class D part numbers and the superseded part numbers of Classes A, B, and C. Series II components of AS81714 meet Class D environmental requirements. 1.3 Marking Identification The components covered by this specif

13、ication shall be identified by a part number, as shown by the applicable detail specification. Series I components shall be identified as in the following examples, or as otherwise specified (3.1). FIGURE 1 SERIES I COMPONENT MARKING STRUCTURE (SEE 3.1) SAE INTERNATIONAL AS81714B Page 3 of 47 FIGURE

14、 1 (CONTINUED) SERIES I COMPONENT MARKING STRUCTURE (SEE 3.1) FIGURE 2 SERIES II COMPONENT MARKING STRUCTURE (SEE 3.1) SAE INTERNATIONAL AS81714B Page 4 of 47 FIGURE 2 (CONTINUED) SERIES II COMPONENT MARKING STRUCTURE (SEE 3.1) SAE INTERNATIONAL AS81714B Page 5 of 47 1.3.1 Component Designator A dif

15、ferent component designator is required for each component having identical external contacts and for each combination of different contacts used in a block. 1.3.2 Bussing and Circuit Designator The bussing and circuit designators shall be as shown on the applicable detail specification (3.1). 1.3.3

16、 Voltage Rating The maximum working voltages shall be as shown in Table 13. 1.4 External Contact Conductor Size Range Each external contact with the indicated dash number accommodates the range of conductor sizes specified in Table 1. 1.4.1 Grommet Wire Sealing Ranges For TJS components, each gromme

17、t aperture for a specified contact dash number seals on the O.D. range of smooth finished wires specified in Table 1. CAUTION: WHEN SELECTING WIRE REQUIRING SEALING, THE FINISHED DIAMETER SHALL BE WITHIN THE O.D. RANGE SHOWN IN TABLE 1. TABLE 1 WIRE RANGE ACCOMMODATIONS Contact M39029/1 Mating End S

18、izeWire Barrel SizeConductor SizeO.D. Range of Finished Wires (inch) -507 20 22D 28 26 24 22 0.030-0.054 -100 16 22 26 24 22 0.034-0.060 -101 16 20 24 22 20 0.040-0.083 -102 14 16 20 18 16 0.065-0.109 -103 12 12 14 12 0.097-0.142 Contact M39029/22 Mating End SizeWire Barrel SizeConductor SizeO.D. Ra

19、nge of Finished Wires (inch) -191 22 22 26 24 22 0.030-0.060 -192 20 20 24 22 20 0.040-0.083 -193 16 16 20 18 16 0.065-0.109 605 12 12 14 12 0.097-0.142 SAE INTERNATIONAL AS81714B Page 6 of 47 2. REFERENCES The following publications form a part of this document to the extent specified herein. The l

20、atest issue of SAE publications shall apply. The applicable issue of the other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this document and references cited herein, the text of this document takes precedence. Nothing in t

21、his document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. The components requirements shall be as specified herein and in accordance with the applicable detail specification. In the event of any conflict between the requirements of this specific

22、ation and the detail specification, the latter shall govern (see2.4.2). 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AIR1351 Manufacturers Identification

23、of Aerospace Electrical and Electronic Wiring Devices and Accessories AS22759 Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy AS39029 Contacts, Electrical Connector, General Specification For AS39029/1 Contacts, Electrical Connector, Pin, Crimp Removable (for AS81714 Terminal Junct

24、ion System) AS39029/22 Contacts, Electrical, Connector, Socket, Crimp Removable (for AS81714 Terminal Junction System Series II and MIL-C-81511 Series 3 and 4 Class L Connectors) AS50881 Wiring Aerospace Vehicle AS81044 Wire, Electrical, Crosslinked Polyalkene, Crosslinked Alkane-Imide Polymer, or P

25、olyarlyene Insulated, Copper or Copper Alloy AS85049/143 Connector Accessories, Backshell, Strain Relief, Category 4C, for AS81714, Size 22, 20 and 16 Terminal Junction Blocks AMS1424 Fluid, Deicing/Anti-Icing, Aircraft, SAE Type I AS81714 Detail Specifications: AS81714/1 Terminal Junction System, T

26、erminal Junction Blocks, Sectional, Bussing Modules, Feedback Type, Size 22, Series I AS81714/2 Terminal Junction System, Terminal Junction Blocks, Sectional, Bussing Modules, Feedback Type, Size 20, Series I AS81714/3 Terminal Junction System, Terminal Junction Blocks, Sectional, Bussing Modules, F

27、eedback Type, Size 16, Series I AS81714/4 Terminal Junction System, Terminal Junction Blocks, Sectional, Bussing Modules, Feedback Type, Size 12, Series I AS81714/5 Terminal Junction System, Rack Assembly, Track Feedback Type, Series I AS81714/6 Terminal Junction System, Terminal Junction Blocks, Se

28、ctional, Bussing Modules, Feedthru Type, Size 22, Series I SAE INTERNATIONAL AS81714B Page 7 of 47 AS81714/7 Terminal Junction System, Terminal Junction Blocks, Sectional, Bussing Modules, Feedthru Type, Size 20, Series I AS81714/8 Terminal Junction System, Terminal Junction Blocks, Sectional, Bussi

29、ng Modules, Feedthru Type, Size 16, Series I AS81714/9 Terminal Junction System, Terminal Junction Blocks, Sectional, Bussing Modules, Feedthru Type, Size 12, Series I AS81714/10 Terminal Junction System, Rack Assembly, Track, Feedthru Type, Series I AS81714/11 Terminal Junction System, Terminal Jun

30、ction Blocks, Sectional, Wire In-Line Junctions, Series I AS81714/12 Terminal Junction System, Terminal Junction Blocks, Sectional, Wire In-Line Junctions, Double, Series I AS81714/14 Terminal Junction System, Rack Assembly, Track, Feedthru Type, Light Weight, Series I AS81714/15 Terminal Junction S

31、ystem, Grounding Stud, Series I AS81714/16 Terminal Junction System, Rack Assembly, Track, Feedback Type, Light Weight, Series I AS81714/17 Terminal Junction System, Terminal Junction Blocks, Sectional, Bussing Modules, Feedback Type, Size 22D, Series I AS81714/18 Terminal Junction System, Terminal

32、Junction Blocks, Sectional, Modules, Electronic, Feedback Type, Size 20, Series I AS81714/19 Terminal Junction System, Terminal Junction Blocks, Sectional, Modules, Electronic, Feedback Type, Size 16, Series I AS81714/20 Terminal Junction System, Terminal Junction Blocks, Sectional, Modules, Electro

33、nic, Feedback Type, Size 12, Series I AS81714/21 Terminal Junction System, Terminal Junction Blocks, Electronic, In-Line Junctions, Integral Diode, Series IAS81714/22 Terminal Junction System, Terminal Junction Blocks, Electronic, In-Line Junction, Integral Resistor, Series I AS81714/23 Terminal Jun

34、ction System, Terminal Junction Blocks, Electronic, In-Line Junctions, Integral Fuse, Series I AS81714/24 Terminal Junction System, Terminal Junction Blocks, Sectional, Electronic, In-Line Junctions, Double, Integral Diode(s), Series I AS81714/25 Terminal Junction System, Terminal Junction Blocks, S

35、ectional, Modules, Electronic, Feedback Type, Size 20-1, Series I AS81714/26 Terminal Junction System, Terminal Junction Blocks, Sectional, Modules, Electronic, Feedback Type, Size 20-2, Series I AS81714/27 Terminal Junction System, Terminal Junction Blocks, Sectional, Grounding Modules, Stud Type M

36、ounting, Series I AS81714/28 Terminal Junction System, Terminal Junction Blocks, Grounding Modules, Integral Bracket Mounting, Series I SAE INTERNATIONAL AS81714B Page 8 of 47 AS81714/29 Terminal Junction System, Bracket, Block Mounting, Series I AS81714/30 Terminal Junction System, Terminal Junctio

37、n Blocks, Modules, Electronic, Feedback Type, Sizes 20-3, 20-4, 20-5 Vertical Mounting with Integral Bracket, Block Mounting, Series I AS81714/31 Terminal Junction System, Terminal Junction Blocks, Modules, Feedback Type, Sizes 20-6, 20-7, 20-8 Horizontal Mounting with Integral Bracket, Series I AS8

38、1714/60 Terminal Junction System, Terminal Junction Blocks, Sectional, Bussing Modules, Feedback Type, Series II AS81714/61 Terminal Junction System, Terminal Junction Blocks, Sectional, Bussing Modules, Feedback Type, Series II AS81714/63 Terminal Junction System, Terminal Junction Blocks, Sectiona

39、l, Grounding Modules, Stud and Flange Type Mounting, Series II AS81714/65 Terminal Junction System, Terminal Junction Blocks, Sectional, Wire In-Line Junctions, Series II AS81714/67 Terminal Junction System, Rack Assembly, Track, Feedback Type, Series II AS81714/69 Terminal Junction System, Block Re

40、moval Tools, Series II 2.2 ASQ Publications Available from American Society for Quality, 600 North Plankinton Avenue, Milwaukee, WI 53203, Tel: 800-248-1946 (United States or Canada), 001-800-514-1564 (Mexico) or +1-414-272-8575 (all other locations), www.asq.org.ASQC Z1.4 Sampling Procedures and Ta

41、bles for Inspection by Attributes 2.3 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM D3951 Commercial Packaging 2.4 ECA Publications Available from Electronic Component Association (ECA

42、), 2500 Wilson Boulevard, Arlington, VA 22201-3834, Tel: 703-907-7500, www.eia.org.ECA EIA-364-03 Altitude Immersion Test Procedure for Electrical Connectors ECA EIA-364-06 Contact Resistance Test Procedure for Electrical Connectors ECA EIA-364-10 Fluid Immersion Test Procedure for Electrical Connec

43、tors ECA EIA-364-14 Ozone Exposure Test Procedure for Electrical Connectors ECA EIA-364-20 Withstanding Voltage Test Procedure for Electrical Connectors, Sockets and Coaxial Contacts ECA EIA-364-21 Insulation Resistance Test Procedure for Electrical Connectors, Sockets, and Coaxial Contacts ECA EIA-

44、364-23 Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets ECA EIA-364-26 Salt Spray Test Procedure for Electrical Connectors, Contacts and Sockets SAE INTERNATIONAL AS81714B Page 9 of 47 ECA EIA-364-27 Mechanical Shock (Specified Pulse) Test Procedure for Electrical Co

45、nnectors ECA EIA-364-28 Vibration Test Procedure for Electrical Connectors and Sockets ECA EIA-364-29 Contact Retention Test Procedure for Electrical Connectors ECA EIA-364-31 Humidity Test Procedure for Electrical Connectors and Sockets ECA EIA-364-32 Thermal Shock (Temperature Cycling) Test Proced

46、ure for Electrical Connectors and Sockets ECA EIA-364-54 Magnetic Permeability Test Procedure for Electrical Connectors, Contacts, and Sockets 2.5 NCSL Publications Available from NCSL International, 2995 Wilderness Place, Suite 107, Boulder, CO 80301, Tel: 303-440-3339, www.ncsli.org.NCSL Z540-1 Ge

47、neral Requirements for Calibration Laboratories and Measuring and Test Equipment 2.6 U.S. Government Publications Available from DLA Document Services, Building 4/D, 700 Robbins Avenue, Philadelphia, PA 19111-5094, Tel: 215-697-6396, http:/quicksearch.dla.mil/.MIL-PRF-5606 Hydraulic Fluid, Petroleum

48、 Base, Aircraft, Missile, and Ordnance MIL-DTL-5624 Turbine Fuel, Aviation, Grades JP-4 and JP-5 MIL-PRF-7808 Lubricating Oil, Aircraft Turbine Engine, Synthetic Base MIL-DTL-22520 Crimping Tools, Terminal, Hand, Wire Termination, General Specification for MIL-PRF-23699 Lubricating Oil, Aircraft Tur

49、bine Engines, Synthetic Base MIL-DTL-45204 Gold Plating (Electrodeposited) MIL-DTL-55330 Connectors, Electrical and Fiber Optic, Packaging of MIL-DTL-81381 Wire, Electric, Polyamide Insulated, Copper or Copper Alloy MIL-I-81969/8 Installing and Removal Tools, Connector Electrical Contacts MIL-I-81969/14 Installing and Removal Tools, Connector Electrical Contacts MIL-I-81969/16 Installing and Removal Tools, Connector Electrical Con